KR20100133528A - Apparatus for machining a light guide plate using a laser and method thereof - Google Patents
Apparatus for machining a light guide plate using a laser and method thereof Download PDFInfo
- Publication number
- KR20100133528A KR20100133528A KR1020090052119A KR20090052119A KR20100133528A KR 20100133528 A KR20100133528 A KR 20100133528A KR 1020090052119 A KR1020090052119 A KR 1020090052119A KR 20090052119 A KR20090052119 A KR 20090052119A KR 20100133528 A KR20100133528 A KR 20100133528A
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- KR
- South Korea
- Prior art keywords
- laser
- guide plate
- light guide
- unit
- processing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/703—Cooling arrangements
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
BACKGROUND OF THE
BACKGROUND ART Liquid crystal displays (LCDs), which are recently attracting attention as display devices, inject liquid crystals between substrates on which electrodes for controlling each pixel are formed, and form an electric field between the substrates to display image information. The state is changed and the desired image information is displayed using the transmittance difference accordingly.
Unlike a plasma display pannel (PDP), an LCD, such as a liquid crystal itself, does not emit light, but only light passes. Therefore, a light source device must be separately provided to display image information.
A light source device provided in an LCD or the like is commonly referred to as a backlight unit. The backlight unit includes a light source such as a cathode ray tube generating light, an LED, a fluorescent lamp, and a light guide plate and a prism sheet to evenly distribute light generated from the light source. .
In a backlight unit used in an LCD or the like, the light source is generally located at the end of the LCD, and several sheets including the light guide plate are required to evenly distribute the light generated at the end.
The double light guide plate is usually made of an acrylic resin to form a constant optical pattern in an intaglio or embossed on one side. The optical pattern plays a role that the light generated from the light source comes out of the light guide plate during propagation by total reflection, that is, the incident angle of the light propagated at a specific position is less than the critical angle so that the light generated from the light source provided on one side is transferred to the entire LCD. Serve evenly.
Conventionally, the light guide plate formed with the optical pattern is manufactured by injection molding through a mold in which the optical pattern is formed, but it is very difficult to manufacture a light guide plate applied to a large size of 10 inches or more. There is a problem in that the light guide plate of a predetermined thickness or less through the injection molding is becoming thinner.
In addition, in the case of injection molding, an expensive mold is absolutely required to manufacture a light guide plate, and thus, it is difficult to cope with the market situation of a small quantity multi-variate.
In addition, in the case of a light guide plate processing apparatus using a conventional laser, not only the defect rate is high but also the processing time of the light guide plate is very long compared to injection molding, resulting in high manufacturing cost and inferior economic efficiency.
The present invention is to solve the above problems, an object of the present invention is to increase the processing speed by processing the light guide plate in a predetermined length unit, improve the quality of light guide plate processing by generating a uniform laser using a step-by-step cooling device. The present invention provides a light guide plate processing apparatus and a processing method using a laser that can generate a laser pulse having energy uniformly and optimized for light guide plate processing through a shutter device, thereby improving the quality of the optical pattern processed on the light guide plate and enabling rapid processing. .
A light guide plate processing apparatus using a laser of the present invention to achieve the above object, the laser processing apparatus for processing an optical pattern on a light guide plate using a laser, comprising: a laser generating unit for generating a laser for processing the optical pattern; A transfer unit for transferring the light guide plate by a predetermined length unit for processing the optical pattern; An optical unit irradiating the generated laser beam to the light guide plate transferred in the predetermined length unit according to the optical pattern; And a control unit for controlling the laser generation unit, the transfer unit, and the optical unit to process the optical pattern on the light guide plate.
In addition, the laser generation unit comprises a laser light source, and a cooling device for maintaining the laser light source at a predetermined temperature.
In addition, the laser light source comprises a carbon dioxide laser.
The laser generating unit may further include a shutter device, wherein the control unit controls the laser to be continuously generated from the carbon dioxide laser, and controls the operation of the shutter device to generate a laser pulse corresponding to the optical pattern. do.
In addition, the shutter device includes an acoustic optical modulator (AOM).
In addition, the laser light source is a laser light source for generating a laser of substantially 10㎛ to 20㎛ (acrylic absorption wavelength band).
In addition, the cooling device adjusts the temperature of the laser light source within the range of ± 0.1 ℃ of the predetermined temperature.
In addition, the cooling device controls the temperature through at least two or more steps to adjust the temperature in the range of ± 0.1 ℃ of the predetermined temperature, characterized in that the width of the temperature control is narrowed as each step passes.
In addition, the cooling device is a cooling device using a cooling water, and comprises a temperature sensor for sensing the temperature of the cooling water in the main cooling unit, the auxiliary cooling unit and the main cooling unit to maintain a constant temperature of the cooling water, The auxiliary cooling unit is provided at the inlet or the outlet of the main cooling unit, and heats or cools the cooling water flowing in or out of the main cooling unit based on the temperature of the cooling water detected by the temperature sensor.
In addition, the optical unit is a scanner for irradiating the laser to the light guide plate according to the optical pattern, an optical fiber for transmitting the laser generated from the laser generating unit to the scanner, and a scanner driving unit for driving the scanner in response to the optical pattern It includes.
The transfer unit may include a stage on which the light guide plate is placed, and a flat member that maintains flatness of a portion of the light guide plate placed on the stage to which the optical unit irradiates a laser.
In addition, the transfer unit is characterized in that it further comprises a feeding unit for moving the light guide plate corresponding to the optical pattern on the stage, and a fixing unit for fixing the light guide plate located on the flat member.
In addition, the feeding unit is characterized in that for transporting the light guide plate by a predetermined distance corresponding to the optical pattern.
In addition, the fixing unit is operated by pneumatic, characterized in that provided in a position facing the flat member with the light guide plate therebetween.
In addition, the flat member is made of a bar-type steel material, and is disposed in the direction perpendicular to the conveying direction of the light guide plate in the central portion of the stage.
In order to achieve the above object, the light guide plate processing method using the laser processing apparatus of the present invention is a light guide plate processing method for processing an optical pattern on a light guide plate using a laser processing apparatus, the stage of the laser processing apparatus according to the optical pattern Transferring the light guide plate provided on the substrate in a predetermined length unit; Processing an optical pattern corresponding to the transferred portion of the light guide plate by irradiating a laser to the light guide plate transferred in a predetermined length unit in the transfer step through the optical unit of the laser processing apparatus; And repeating the transfer step and the machining step until the processing of all the optical patterns on the light guide plate is completed.
In addition, the processing direction of the light guide plate and the moving direction of the optical unit for processing the optical pattern in the processing step is characterized in that perpendicular to each other.
The present invention having the above configuration has the effect of significantly improving the processing speed because the processing is made while transferring the light guide plate in the unit of a predetermined length during the processing of the optical pattern.
In addition, since the processing is performed by a predetermined length unit, the flatness of the entire light guide plate does not need to be uniformly maintained, thereby enabling more efficient processing.
In addition, as the laser pulse is generated by using the shutter device, there is an effect of uniformly generating a laser optimal for light guide plate processing.
In addition, the use of the shutter device has the effect of supplying a laser that is uniform and optimized for processing even in fast processing.
In addition, by using the step-by-step cooling device to maintain a constant temperature of the laser light source has the effect of generating a uniform and high-quality laser.
Hereinafter, a light guide plate processing apparatus and a processing method using a laser according to the present invention will be described in detail with reference to the accompanying drawings.
1 is a schematic block diagram of a laser processing apparatus according to an embodiment of the present invention, and FIG. 2 is a schematic diagram showing an overall configuration of a laser processing apparatus according to an embodiment of the present invention.
Light guide plate processing apparatus using a laser according to an embodiment of the present invention for processing the optical pattern on the light guide plate laser generated in the
The
The
There are various types of
Referring to FIG. 3, for example, an acryl mainly used in a light guide plate will be described for a laser suitable for light guide plate processing. In the case of acryl, the transmittance of the laser for a specific wavelength range is low. You can see the excellent. In order to efficiently process the laser, it is preferable that the absorption rate of acryl is approximately 50% or more, and the absorption rate of acryl is excellent in the wavelength range of 1.7 μm or more. Therefore, in order to process the optical pattern on the
In particular, the carbon dioxide laser is a gas laser using a transition between vibration levels of carbon dioxide, which is suitable for light guide plate processing using a laser because it has high absorption of acrylic resin used as the material of the
The dots forming the optical pattern have to be uniform in size in order to distribute the light evenly throughout the LCD, and the dot forming the optical pattern is not processed unless the energy of the laser becomes more than a predetermined size. In addition, as the thickness of the light guide plate becomes thinner, the dot size of the optical pattern formed on the light guide plate becomes smaller. To form such a small dot, the width of the laser pulse must be small. In addition, in order to achieve a high-speed processing that is suitable for mass production, not only a laser pulse having a uniform size and sufficient energy for processing a light guide plate should be generated, but also a short cycle of each pulse.
However, the carbon dioxide laser shows a waveform in which the energy of the laser generated when the laser is generated or stopped by the RF signal increases exponentially and decreases exponentially. Therefore, when a laser pulse is generated by a certain period of RF signal, the energy waveform of the laser does not have the shape of a square wave but is exponentially increased and then exponentially decreased. The RF signal period is shortened to process at speeds that are acceptable. As the RF signal cycle becomes shorter, the laser oscillated by the CO2 laser shows a waveform in which the energy decreases even before reaching the processing energy level, so that the dot is not processed on the light guide plate or the laser below the processing level continues to be used. To cause thermal deformation of the light guide plate. In addition, as laser oscillation and interruption are repeated at short intervals, there is a problem that the size of the processed dot is not constant because the energy of the oscillated laser is not constant.
The present invention can control the
Accordingly, as the dot of the optical pattern processed on the
As described above, the
Since the
It is practically very difficult to maintain the above temperature at a time or the cooling device that maintains the above temperature is very expensive, so the present invention controls the temperature through two or more steps. That is, in order to maintain the
In one embodiment of the present invention by using the cooling unit 130 in two stages, that is, the
The
In one embodiment of the
Recently, LCDs are becoming larger and the size of LGP is gradually increasing. As described above, it is impossible to process a thin light guide plate of a predetermined size or more by injection molding, and therefore, a processing apparatus using a laser is the only alternative. However, in order to produce a large-scale light guide plate in large quantities, it is preferable to use a
The
A
The
To this end, conventionally, the stage is formed to a very precise uniformity, and a hole for forming a vacuum is formed in the lower part of the stage where the
In order to solve this problem, the
For this processing, the
The
The fixing
The
A
Referring to FIG. 5, a light guide plate processing method using a laser processing apparatus according to an embodiment of the present invention will be described. First, when the light guide plate to be processed is placed on the
1 is a schematic block diagram of a laser processing apparatus according to an embodiment of the present invention.
Figure 2 is a schematic diagram showing the overall configuration of a laser processing apparatus according to an embodiment of the present invention.
FIG. 3 is a graph showing absorbance versus wavelength of a laser of an acrylic light guide plate. FIG.
4 is a block diagram showing a schematic configuration of a cooling unit according to an embodiment of the present invention.
5 is a flowchart illustrating a light guide plate processing method using a laser processing apparatus according to an embodiment of the present invention.
<Explanation of symbols for the main parts of the drawings>
Laser generating unit: 100 Optical unit: 200
Transfer Unit: 300 Control Unit: 400
Claims (17)
Priority Applications (1)
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KR1020090052119A KR20100133528A (en) | 2009-06-12 | 2009-06-12 | Apparatus for machining a light guide plate using a laser and method thereof |
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KR1020090052119A KR20100133528A (en) | 2009-06-12 | 2009-06-12 | Apparatus for machining a light guide plate using a laser and method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179628A (en) * | 2011-03-18 | 2011-09-14 | 上海理工大学 | Laser type light guide plate carving equipment and using method thereof |
WO2012099286A1 (en) * | 2011-01-21 | 2012-07-26 | Yoon Taejoong | Apparatus and method for processing light guide plate using laser |
-
2009
- 2009-06-12 KR KR1020090052119A patent/KR20100133528A/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012099286A1 (en) * | 2011-01-21 | 2012-07-26 | Yoon Taejoong | Apparatus and method for processing light guide plate using laser |
CN103314324A (en) * | 2011-01-21 | 2013-09-18 | 尹兑重 | Apparatus and method for processing light guide plate using laser |
CN102179628A (en) * | 2011-03-18 | 2011-09-14 | 上海理工大学 | Laser type light guide plate carving equipment and using method thereof |
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