KR101708898B1 - Box packing system for tray - Google Patents

Box packing system for tray Download PDF

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Publication number
KR101708898B1
KR101708898B1 KR1020150106645A KR20150106645A KR101708898B1 KR 101708898 B1 KR101708898 B1 KR 101708898B1 KR 1020150106645 A KR1020150106645 A KR 1020150106645A KR 20150106645 A KR20150106645 A KR 20150106645A KR 101708898 B1 KR101708898 B1 KR 101708898B1
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KR
South Korea
Prior art keywords
tray
box
unit
stack
supply
Prior art date
Application number
KR1020150106645A
Other languages
Korean (ko)
Other versions
KR20170013665A (en
Inventor
김은철
Original Assignee
(주)베스테크
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)베스테크 filed Critical (주)베스테크
Priority to KR1020150106645A priority Critical patent/KR101708898B1/en
Publication of KR20170013665A publication Critical patent/KR20170013665A/en
Application granted granted Critical
Publication of KR101708898B1 publication Critical patent/KR101708898B1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00—Bundling articles
    • B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/16—Feeding, e.g. conveying, single articles by grippers
    • B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06—Packaging groups of articles, the groups being treated as single articles
    • B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C1/00—Labelling flat essentially-rigid surfaces
    • B65C1/02—Affixing labels to one flat surface of articles, e.g. of packages, of flat bands
    • B65C1/021—Affixing labels to one flat surface of articles, e.g. of packages, of flat bands the label being applied by movement of the labelling head towards the article
    • B65C1/023—Affixing labels to one flat surface of articles, e.g. of packages, of flat bands the label being applied by movement of the labelling head towards the article and being supplied from a stack
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

A tray box packaging system according to an embodiment of the present invention includes a product input determination unit, a tray supply unit, a product identification unit, a tray stacking unit, a tray stack bending unit, a box packaging unit, a box sealing unit, and a robot unit.
According to this, it is possible to automate all the packaging processes in the box packaging of the tray in which the products are stacked, to identify the errors of the products, and to identify the errors of the tray in which the plurality of products are stacked in advance, A tray box packaging system in which an error of a tray box can be confirmed.

Description

BOX PACKING SYSTEM FOR TRAY

The present invention relates to a tray box packaging system, and more particularly, to a tray box packaging system that can automate all packaging processes in box packaging of an arrayed tray, identify errors in the product, The present invention relates to a tray box packaging system capable of more efficiently identifying an error of a product by identifying an error in an array-loaded tray.

There are various methods of packing and distributing a plurality of products, but it is general that the manufactured products are packed in one product box, and a plurality of product boxes are arranged and packed in a box larger than the product box.

Also, when the size of the product is relatively small, the product is arranged on the top surface of a packaging tray (hereinafter referred to as a " tray ") and then a tray dummy .

However, in the case of stacking and stacking the trays on which the products are stacked, if the number of trays in the stack of trays stacked in one box is larger than the number of trays stacked in one box due to the fact that the tray loaded in the box is not the intended tray, A serious problem may occur in the case of a product not being a predetermined number or missing a product on the top surface of a tray or being loaded with a product other than a predetermined product.

In addition, this problem is more serious when the products to be arrayed in the trays are expensive industrial products.

Nevertheless, conventionally, there has been a problem that the confirmation of the product or the tray is made by the manpower to identify the error of the product or the tray to prevent the occurrence of such a problem, or the labor and time are wasted for checking. There is a problem in that the efficiency of the work is very low due to the fact that some or all of the work of the same package is performed by hand.

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an object of the present invention to provide a method and apparatus for automating all packaging processes in box packaging of trays on which products are arrayed, And more particularly to a tray box packaging system that can identify errors in a product or a product box more efficiently by identifying errors.

According to an aspect of the present invention, there is provided a tray box packaging system comprising: a product input determining unit for identifying a tray stack, which is a stack of stacked trays in a box; A tray supply unit adjacent to the product input determination unit and supplying a single tray from the tray tray; A product identification unit that is adjacent to the tray supply unit and identifies the products arrayed in the tray; A tray stacking unit adjacent to the product identification unit and stacking the individual trays to form at least two tray stacks; A tray stack bending unit adjacent to the tray stacking unit, for bending the tray stack so that the stacked state of the formed tray stack is maintained; A box packing unit adjacent to the tray stack banding unit, the tray stack being stacked on a box; A box sealing part adjacent to the box packing part and sealing the box; And a tray stack which is fixedly disposed adjacent to the box packing part, the tray stack is carried to the box packing part and is loaded on the box, a label is attached to the outside of the box, or a label is put into the box packing part, And a robot unit for supplying the box.

Wherein the product input determination unit includes a tray number identification device or a tray type identification device of a tray tray, and the tray type identification device includes a radio frequency identification device that recognizes an RF chip embedded in the tray, May be configured as a tray containing an RF chip having the same information.

The tray box packaging system may further include a cover tray supply and recovery unit adjacent to the tray stacking unit, and the cover tray supply and recovery unit may supply a cover tray to the tray stack.

The lid tray is supplied to the tray box packaging system in a state in which a lid tray is stacked on the uppermost stage, and the lid tray supply and recovery unit may recover the lid tray of the tray lath.

In the box packaging unit, the foam pad may be disposed on the upper and lower surfaces of the tray stack by the robot unit.

The robot unit may include a robot head connected to a robot arm, and the robot head may include a vacuum adsorption means for box supply, a clamp tray stack supply clamp for the foam pad, and a suction means for supplying the label.

According to the tray box packaging system according to the embodiment of the present invention, in the box packaging of the tray on which the products are stacked, it is possible to automate all the packaging processes and to identify errors of the products, It is possible to provide a tray box packaging system that can more efficiently identify errors in a product by identifying errors in the stacked trays.

Further, it is possible to provide a tray box packaging system in which a plurality of tray dummies to be initially inserted can be packed in one box.

1 is a schematic block diagram of a tray box packaging system according to one embodiment of the present invention.
2 is a perspective view of a tray tray according to an embodiment of the present invention.
3 is a perspective view of a foam pad according to an embodiment of the present invention.
4 is a schematic perspective view of a robot head of a robot unit according to an embodiment of the present invention.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.

The drawings are schematic and illustrate that they are not drawn to scale. The relative dimensions and ratios of the parts in the figures are shown exaggerated or reduced in size for clarity and convenience in the figures, and any dimensions are merely illustrative and not restrictive. Also, to the same structure, element, or component appearing in more than one of the figures, the same reference numerals are used to denote similar features. When referring to a portion as being "on" or "on" another portion, it may be directly on the other portion or may be accompanied by another portion therebetween.

The embodiments of the present invention specifically illustrate one embodiment of the present invention. As a result, various variations of the illustration are expected. Thus, the embodiment is not limited to any particular form of the depicted area, but includes modifications of the form, for example, by manufacture.

A tray box packaging system (1) according to an embodiment of the present invention will now be described with reference to the drawings, wherein a tray box packaging system (1) according to an embodiment of the present invention includes a tray Is stacked and packed in a box and packaged. It is to be noted that the label attached to the outside of the box or inserted into the box describes information about the product.

FIG. 1 is a schematic block diagram of a tray box packaging system according to an embodiment of the present invention, FIG. 2 is a perspective view of a tray tray according to an embodiment of the present invention, FIG. 3 is a cross- A perspective view of the pad.

1, a tray box packaging system 1 according to an embodiment of the present invention includes a product input determination unit 10, a tray supply unit 20, a product identification unit 30, a tray stacking unit 40, A tray stack bending portion 45, a box packing portion 50, a box sealing portion 80, and a robot unit 60.

The tray box packaging system 1 according to an embodiment of the present invention may further include a tray rack supply unit 91.

The tray supply unit 91 is disposed adjacent to the product input determination unit 10.

Referring to FIG. 2, the tray 100 refers to a stack of trays 110 stacked in one box.

The side surface of the tray 110 may be tapered to one side for the stacking.

A distal end portion 111 of the tray 110 may protrude outward along the lateral end of the tray 110 to more easily maintain the shape of the tray 110 at the lateral end of the tray 110.

The product (130) is arrayed on the tray (110).

In the tray 110, a product box in which the product 130 is packaged may be arranged.

As shown in FIG. 2, one of the trays 110 may be configured such that six products 130 are arrayed, but the size of the product 130 or the tray 110, 2 or more than six products 130 may be arranged so that they are arrayed.

The tray rack 100 may further include a lid tray 120 at the uppermost stage.

The cover 130 may not be mounted on the cover tray 120 and the cover tray 120 may have the same shape as the tray 100. [

The tray tray 100 may be supplied to the tray box packaging system 1 with the cover tray 120 stacked on the tray.

Accordingly, the product 130 arranged in the tray 110 can be prevented from being detached from the tray 110 in the event of a case.

The tray rack 100 may be supplied to the tray box packing system 1 through the tray rack supplying unit 91.

The tray feeder 91 may be configured to stack the tray 110 to feed the tray rack 100 to the box packing system 1 and to transfer the tray rack 100 already formed to the box packing system 1).

The tray feeder 91 may appropriately feed the tray rack 100 considering the time taken for each packaging step of the tray box packaging system 1 according to the present invention to package the box.

The tray feeder 91 may be configured to check the progress of box packing in the tray box packaging system 1 and properly supply the tray rack 100. [

When the time or the progress state is considered or checked and it is determined that the supply of the tray 100 is not appropriate, the tray supply unit 91 does not supply the tray 100, May be waiting in the tray supply unit 91. [

The tray rack 100 to be supplied may be conveyed to the product input determining unit 10 by various conveying means T10 and the conveying means T10 may be rotated by a belt conveyor, a roller conveyor or a chain conveyor Or a transportation means by a reciprocating motion to return to the original position after transportation.

The product input determination unit 10 identifies the supplied trays 100. [

The tray 110 loaded in the box is not a predetermined tray 110 intended to be loaded or is loaded in a single box when the product 130 arranged in the tray 110 is a particularly expensive commodity If the number of the trays 110 in the tray 100 is not the intended number, the type or the number of the products may be different.

In order to prevent the occurrence of the problem, the product input determination unit 10 firstly identifies the tray 100 prior to identification of the product, and thereby, the tray 100 is erroneously supplied and packed in a box Can be prevented.

It will also be appreciated that the process efficiency of the tray box packaging system 1 can be improved by identifying the tray racks 100 in which the products 130 are arrayed prior to uniquely identifying the products 130 that are stacked on the tray 110 Can be increased.

The product input determination unit 10 may include a tray number identification device or a tray type identification device, or a tray number identification device and a tray type identification device.

The tray number identifying apparatus identifies the number of the trays 110 of one tray 100 and may include an object detecting sensor or a distance detecting sensor based on light or ultrasonic wave including a laser, an infrared ray or the like.

The object detecting sensor or the distance detecting sensor may move up and down in a direction perpendicular to the ground at a position spaced a predetermined distance from the outermost side of the tray rack 100.

The horizontal distance from the outermost lateral side of the tray 100 to the tray 110 constituting the tray 100 may be equal to or greater than the vertical And it is different depending on the position in the direction.

In particular, the horizontal distance varies greatly between the lateral end portions of the trays 110 and the trays 110 positioned below the trays 110. [

In addition, when the distal end 111 is formed in the tray 110, the horizontal distance varies greatly with the distal end 111 as a boundary.

The tray number identifying device may identify the number of trays 110 of the tray rack 100 by measuring the horizontal distance.

The tray number identifying device may recognize only the outermost edge of the tray 110 constituting the tray tray 100 and identify the tray 110 of the tray tray 100.

The tray type identifying device identifies the type of the tray 110 of one tray 100.

The tray identifying means of the tray type identifying device may be a barcode reader device for recognizing a barcode printed on the tray 110 or an image camera for recognizing an image of the tray 110 or the like.

In particular, the tray identification means of the tray type identification device may be a radio frequency identification device that recognizes an RF chip embedded in the tray 110.

In this case, the tray 100 of one unit stacked in one box may be composed of a tray 100 having an RF chip having the same information.

When the tray rack 100 composed of the tray 110 having the same RF chip is supplied to the tray box packaging system 1, the radio frequency identification device is installed in the tray 100 located at the uppermost position of the tray rack 100 110 to identify the type of the tray 100.

The tray box packaging system 1 according to an embodiment of the present invention may further include a tray discharge unit 92 adjacent to the product input determination unit 10.

As a result of the identification of the tray rack 100 in the tray number identifying apparatus and the tray type identifying apparatus, the number of the trays 110 of the tray tray 100 is not limited to a predetermined number, The tray tray 100 may be transported to the tray discharge unit 92 side.

As a result of the identification of the tray 100, if it is determined that the number and type of the trays 110 of the tray tray 100 are the predetermined number and the predetermined tray 110 is the intended one, The rats (100) are moved to the tray supply unit (20).

The tray rack 100 discharged from the tray discharging unit 92 or the tray supplying unit 20 is supplied to the tray discharging unit 92 or the tray supplying unit 20 by various transporting units T18 and T11, And the conveying means T18 and T11 may be conveying means by rotary motion, such as a belt conveyor, roller conveyor or chain conveyor, or conveying means by reciprocating motion after conveying again.

The tray supply unit 20 is positioned adjacent to the product input determination unit 10 and supplies the single tray 110 from the tray tray 100 conveyed from the product input determination unit 10.

The individual trays 110 are then supplied to the product identification unit 30, which will be described later.

The tray supply unit 20 can supply the individual trays 110 from the tray rack 100 by various known means.

The tray supply unit 20 includes means for dropping the trays 110 positioned at the lowermost side of the tray rack 100 downward one by one while the tray tray 100 is lifted upward, 100 may not be positioned on the same vertical line as the tray 100. In this case,

The trays 110 of the lower tray 110 of the tray tray 100 are separated from the trays 110 of the tray tray 100 by the product identification unit 30).

The individual trays 110 may be transported to the product identification unit 30 by various transport means T12 and the transport means T12 may be transported by a rotary motion such as a belt conveyor, Or by means of a reciprocating motion to return to its original position after transportation.

The product identification unit 30 is located adjacent to the tray supply unit 20 and identifies the products 130 arranged in the tray 110. [

The product identification unit 30 determines whether the product 130 is properly positioned in the tray 110, whether the product 130 is missing or a product other than the predetermined product 130 is inserted into the tray 110, Such as whether or not the product 130 is loaded in an array.

The product identification unit 30 may include a vision device.

The vision device may be a device capable of recognizing the shape, size, position, color, yin and yang of a thing, a character, a bar code, or the like.

The product identification unit 30 may identify the error of the product 130 by the vision device.

According to an embodiment of the present invention, the product 130 may be provided with a label printed with a character, a barcode, or the like on the product, and the vision device may display the shape, size, Colors, yin and yang, etc., or the printed characters or bar codes.

In this case, the product identification unit 30 recognizes the shape, size, position, color, yin and yang of the label attached to the product 130 by the vision device, the printed character or the bar code, ). ≪ / RTI >

When the product 130 is identified as having the error, the product identification unit 30 stops the box packaging process of the tray box packaging system 1 and notifies the operation manager of the error by a predetermined means such as an alarm sound Lt; / RTI >

The individual trays 110 with the arrayed products 130 identified are conveyed to the trailing side 40.

The tray 110 may be conveyed to the tray stacking unit 40 by various conveying means T13 and the conveying means T13 may be a rotating conveying means such as a belt conveyor, a roller conveyor or a chain conveyor A conveying means by a reciprocating motion to be returned to the original position after the conveyance, and the like.

The tray stacking unit 40 is disposed adjacent to the product identification unit 30 and stacks the individual trays 110 transported from the product identification unit 30 to form at least two tray stacks.

The tray stack is a stack of stacked trays 110 from one tray 100, and is a unit in which the tray 110 is packed in a stacked state.

The number of tray stacks by the tray 110 divided from one tray 100 may be determined by the number of the trays 110 of one tray 100, the size or thickness of the tray 110, Can vary.

The tray stacking part 40 may stack the tray 110 by various well-known means.

The tray stacking unit 40 includes means for moving the tray 110 transported by the transporting unit T13 to a predetermined position on a vertical line and means for moving the tray 110 moved to a predetermined position, (110) and the tray (110) which have already been moved to the predetermined position upward by a predetermined height.

In this case, the tray 110, which has been moved afterwards, may be lifted up to the predetermined position and may be stacked with the tray 110 which has been lifted upward.

In other words, the tray 110, which is first transported, is moved upward to a predetermined position on the vertical line, and then the transported tray 110 is moved to the predetermined position and then lifted upward, The tray 110 transported first and the tray 110 transported next may be stacked and a tray stack may be formed by repeating the above process.

The tray box packaging system 1 according to an embodiment of the present invention may further include a cover supply and collection unit 41.

The cover tray supply and recovery unit 41 is disposed adjacent to the tray stacking unit 40.

The lid tray supplying and collecting unit 41 may collect the lid tray 120 of the tray rack 100 or supply the lid tray 120 to the tray stack.

The tray stack may include a cover tray 120.

When the tray stack includes the cover tray 120, the cover tray 120 may be supplied by the cover tray supply and recovery unit 41 (see arrow A5 in FIG. 1).

The supplied cover tray 120 is stacked on top of the tray 130 located at the uppermost end of the tray stack.

The cover 130 can be prevented from being detached from the tray 110 when the tray 130 is stacked on the tray 110 located at the uppermost position.

Also, as described above, the tray tray 100 may include a cover tray 120.

When the tray tray 100 includes the lid tray 120, the lid tray 120 may be transported to the tray stacking unit 40 through the tray supplying unit 20 and the product identifying unit 30 .

The lid tray 120 carried may not move to a predetermined position for stacking the tray 110, but may move only to a position just before the predetermined position.

The lid tray 120 moved to the above position can be recovered by the lid tray supply and collection unit 41 (see arrow A6 in Fig. 1).

The supply and the recovery may be performed by a means such as a gripper for holding the side surface of the cover tray 120 and a moving means for moving the gripper.

The lid tray 120 supplied to the tray stack may be supplied to the lid tray supply and recovery unit 41 separately from the lid tray 120 recovered from the tray rack 100.

The tray stack formed in the tray stacking portion 40 is conveyed to the tray stack banding portion 45.

The tray stack can be conveyed to the tray stack banding part 45 by various conveying means T14 and the conveying means T14 can be conveying means such as a belt conveyor, a roller conveyor or a chain conveyor, Or by means of a reciprocating motion back into position.

The tray stack bending portion 45 is positioned adjacent to the tray stacking portion 40 and bends the tray stack so that the stacked state of the formed tray stack is maintained.

The tray stack banding unit 45 performs the operation of bending the tray stack, that is, tying the tray stack with a banding strap or the like.

Even when the box packed by the tray box packaging system 1 is placed in the circulation process by the banding, the plurality of trays 110 constituting one tray stack are prevented from being damaged by external shocks, The laminated state can be maintained despite the positional change such as inversion.

In addition, the stacked state of the product 130 can be prevented from being detached from the tray 110 due to the maintenance of the stacked state.

The bending may be performed by a method that allows the tray 110 to maintain a stacked state, and the tray stack bending portion 45 may be realized by various known means.

The tray stack bent at the tray stack banding unit 45 is transported to the box packing unit 50 by the robot unit 60 (see arrow A3 in Fig. 1).

The tray box packaging system 1 according to an embodiment of the present invention may further include a standby portion 93.

The standby portion 93 may be positioned adjacent to the tray stack bending portion 45.

The tray stack bent at the tray stack banding portion 45 may be transported to the standby portion 93 before being transported to the box packing portion 50 by the robot unit 60.

The transportation may be performed by various transportation means T15. The transportation means T15 may be a conveying means by rotary motion such as a belt conveyor, a roller conveyor or a chain conveyor, or a conveying means by reciprocating motion .

Another tray stack may be formed in the tray stacking portion 40 or another tray stack may be bent in the tray stacking band portion 45 while the tray stack is waiting for the next process at the standby portion 93 have.

The tray stack conveyed to the standby portion 93 can be conveyed to the box packing portion 50 by the robot unit 60 (see arrow A3 'in FIG. 1).

In the box packing unit 50, the tray stack is loaded on the box by the robot unit 60.

The tray box packaging system 1 according to an embodiment of the present invention may further include a box supplier 94.

The box supply unit 94 is positioned adjacent to the robot unit 60 to supply the box to the robot unit 60 and the box is transported to the box packing unit 50 by the robot unit 60 (See arrow A1 in Fig. 1).

The box supply unit 94 includes means for continuously positioning the box at a predetermined position by a belt conveyor, a roller conveyor, or a chain conveyor so that the robot unit 60 can continuously receive the box at a predetermined position can do.

The box feeder 94 may include means for initially folding the box into a planar shape and feeding the tray box packaging system 1 into a form in which the packaged product can be received therein.

In the box packing unit 50, the foam pad 200 may be arranged to surround a part of the outer surface of the tray stack by the robot unit 60.

Referring to FIG. 3, the foam pad 220 may include a lower foam pad 200a and a top foam pad 200b.

The lower foam pad 200a is disposed on the lower surface of the box, the tray stack is disposed on the lower foam pad 200a, and the upper surface foam pad 200b may be disposed on the upper surface of the tray stack.

The upper and lower surface side foam pads 200a and 200b may have the same shape and different directions only in the inside of the box.

A tray stack arrangement 210 may be formed on one side of the foam pad 200 to partially dispose the tray stack.

The foam pad 200 protects the product inside the tray stack from external impact.

The tray box packaging system 1 according to an embodiment of the present invention may further include a foam pad supply unit 95.

The foam pad supply unit 95 is positioned adjacent to the robot unit 60 and supplies the foam pad 200 to the robot unit 60. The foam pad 200 is supplied to the robot unit 60 by the robot unit 60, And is transported to the box packing section 50 (see arrow A2 in Fig. 1).

The lower foam pad 200a and the upper foam pad 200b may be stacked in the same direction as the vertical direction in which the foam pad supply part 95 is disposed inside the box.

In the box packing unit 50, a label may be attached to the outside of the box by the robot unit 60 or may be inserted into the box.

The tray box packaging system 1 according to an embodiment of the present invention may further include a label printer 96.

The label printer 96 is positioned adjacent to the robot unit 60 and supplies a label to the robot unit 60. The label is delivered to the box packing unit 50 by the robot unit 60 (See arrow A4 in Fig. 1).

When the process in the box packing section 50 is completed, the box is carried to the box sealing section 70.

The box may be conveyed to the box sealing portion 70 by various conveying means T16 and the conveying means T16 may be conveying means by rotary motion such as a belt conveyor, a roller conveyor or a chain conveyor, An in-situ reciprocating movement means, or the like.

The box sealing part 70 seals the box on which the tray stack is loaded, and the sealing part covers the box by folding the box lid integrally formed with the box, but may be a method of covering a separate box lid .

The box sealing portion 70 may further include banding means for the box.

The bending unit performs an operation of binding the box with a banding strap or attaching an adhesive tape for bending to the box so that the box lid is not opened, and the banding unit can be realized by various well-known means.

The tray box packaging system 1 according to an embodiment of the present invention may further include a box discharging portion 97 for discharging the box to the outside of the tray box packing system 1. [

The enclosed box can be transported to the box discharge unit 97 by various transport means T17 and the transport means T17 may be a transport means by rotary motion such as a belt conveyor, a roller conveyor or a chain conveyor, Or by means of a reciprocating motion back into position.

Since the box discharging portion 97 is for discharging the box to the outside of the tray box packing system 1, the box discharging portion 97 discharges the box packing portion 70 from the tray box packing system 1 And may be the transporting means T17 itself.

4 is a schematic perspective view of a robot head of a robot unit according to an embodiment of the present invention.

As described above, the robot unit 60 according to an embodiment of the present invention may carry a box, a foam pad 200, a tray stack, or a label to the box packing unit 50.

In addition, the robot unit 60 may be configured such that a tray stack is loaded on the box, the foam pad is placed on the top and bottom of the tray stack, and a label is attached to the outside of the box or a label is inserted into the box It can be done.

Hereinafter, means for fixing the foam pad 200, the tray stack, or the label to the robot unit 60 when the robot unit 60 performs the transportation and the operation will be described.

Referring to FIG. 4, a robot unit 60 according to an embodiment of the present invention may include a robot head 61 connected to a robot arm.

The robot head 61 includes a robot head main body 62, a box supply vacuum suction means 64, a foam pad supply tongue 65, a tray stack supply tongue 66 and a label supply suction means 68. [ . ≪ / RTI >

The box supplying vacuum suction means 64, the foam pad feeding tongue 65, the tray stack feeding tongue 66 and the label feeding suction means 68 are controlled by the robot head main body 62 They may be connected to each other.

The box-supplying vacuum suction means (64) fixes the box to the robot head (61) of the robot unit (60).

The robot unit 60 may fix the box to the robot head 61 of the robot unit 60 by various means, but the box-supplying vacuum suction means 64 may be constructed in such a manner that the vacuum- Which is suited for adsorbing a light-attracting complex, and thus is effective for adsorbing and fixing the box.

The foam pad supply tongue 65 fixes the foam pad 200 to the robot head 61 of the robot unit 60.

The tray stack supply clamp 66 fixes the tray stack to the robot head 61 of the robot unit 60.

The foam pad supply tongue 65 and the tray stack supply tongue 66 are fixed to the robot head 61 by grasping the foam pad 200 and the tray stack by narrowing the interval between the tongs.

The foam pad supply tongue 65 and the tray stack supply tongue 66 may be formed separately, but may be integrally formed as shown in FIG.

4, when the width of the foam pad supply tongue 65 is shorter than the width of the tray stack supply tongue 66, the foam pad 200 is provided with the upper and lower surfaces of the foam pad 200, (See FIG. 3).

The foam pad supply tongue 65 is inserted into the tongue inserting part 200 and the space between the insertion tongue and the grip of the tongue supplying pad 65 is narrowed, (Not shown).

A buffering means 67 may be mounted on the inside of the clamp between the foam pad feeding clamp 65 and the tray stack feeding clamp 65.

The buffering means 67 may be made of an elastic material.

By the buffering means 67, the foam pad 200 or the tray stack can be fixed to the foam pad feed clamp 65 or the tray stack feed clamp 66 without slippage while maintaining the outer shape .

The label supplying suction means 68 fixes the label to the robot head 61 of the robot unit 60.

Since the label is very small and light, the label supplying adsorption means 68 can fix the label by various means other than vacuum adsorption.

Meanwhile, the robot head main body 62 may be connected to a robot arm (not shown) by a robot arm connecting portion 63.

Although the robot unit 60 is fixedly disposed, the robot head 61 may be moved by the robot arm (not shown).

In addition, the robot head 61 may be rotatable by designing the robot arm connecting portion 63.

The robot unit 60 may perform various operations as described above by the movement and rotation of the robot head 61.

1: Tray box packing system
10: product input judgment unit
20:
30: Product identification part
40: tray stacking part
45: tray stack banding part
50: box packing part
60: Robot unit
70: Box sealing part

Claims (6)

A product input judging unit for identifying a tray stack which is a stack of stacked trays to be stacked in one box;
A tray supply unit adjacent to the product input determination unit and supplying a single tray from the tray tray;
A product identification unit that is adjacent to the tray supply unit and identifies the products arrayed in the tray;
A tray stacking unit adjacent to the product identification unit and stacking the individual trays to form at least two tray stacks;
A tray stack bending unit adjacent to the tray stacking unit, for bending the tray stack so that the stacked state of the formed tray stack is maintained;
A box packing unit adjacent to the tray stack banding unit, the tray stack being stacked on a box;
A box sealing part adjacent to the box packing part and sealing the box; And
Wherein the tray stack is fixedly disposed adjacent to the box packing portion, the tray stack is carried to the box packing portion and is loaded on the box, a label is attached to the outside of the box, or a label is inserted into the box, A robot unit for supplying a box;
/ RTI >
Wherein the robot unit includes a robot head connected to a robot arm, the robot head including a vacuum adsorption means for box supply, a clamping tray stack supply clamp for the foam pad, and a suction means for supplying the label. The method according to claim 1,
Wherein the product input determination unit includes a tray number identification device or a tray type identification device of a tray tray,
Wherein the tray type identification device comprises a radio frequency identification device for recognizing an RF chip embedded in the tray, and the tray tray is composed of a tray having an RF chip having the same information. The method according to claim 1,
The tray box packaging system further includes a cover tray supply and recovery unit adjacent to the tray stacking unit,
Wherein the lid tray supply and dispenser supplies a lid tray to the tray stack. The method of claim 3,
Wherein the tray tray is supplied to the tray box packaging system in a state that a cover tray is stacked on the uppermost end,
Wherein the lid tray supply and recovery section recovers the lid tray of the tray lath. The method according to claim 1,
And a foam pad is disposed on the upper and lower surfaces of the tray stack by the robot unit in the box packaging unit. delete
KR1020150106645A 2015-07-28 2015-07-28 Box packing system for tray KR101708898B1 (en)

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CN108341103A (en) * 2018-04-12 2018-07-31 东莞市沃德精密机械有限公司 Solid state disk finished product packing line
KR102142005B1 (en) * 2018-06-29 2020-08-06 (주)베스테크 Box packiging multi-uses robot chuck
KR101960013B1 (en) * 2018-10-15 2019-07-15 씨제이대한통운 (주) Automatic transfer system of bubble warp packing goods
KR102668718B1 (en) * 2021-11-10 2024-05-22 손명식 Packaging System
CN113978987B (en) * 2021-11-10 2023-04-07 英业达(重庆)有限公司 Pallet object packaging and picking method, device, equipment and medium
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JP3389365B2 (en) * 1995-03-20 2003-03-24 株式会社マキ製作所 Free tray for sorting fruits and vegetables, apparatus and method for sorting fruits and vegetables using the same
KR20000013413A (en) * 1998-08-07 2000-03-06 윤종용 Semiconductor package wrapping device and method thereof
KR100809697B1 (en) * 2006-08-08 2008-03-06 삼성전자주식회사 Tray clamping apparatus for stacked tray

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Publication number Priority date Publication date Assignee Title
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KR102285727B1 (en) * 2019-07-25 2021-08-04 이선열 Reel packing apparatus

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