KR101705311B1 - Precast concrete panels and paving method using an embedded nut and asymmetric pocket - Google Patents

Precast concrete panels and paving method using an embedded nut and asymmetric pocket Download PDF

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Publication number
KR101705311B1
KR101705311B1 KR1020150136984A KR20150136984A KR101705311B1 KR 101705311 B1 KR101705311 B1 KR 101705311B1 KR 1020150136984 A KR1020150136984 A KR 1020150136984A KR 20150136984 A KR20150136984 A KR 20150136984A KR 101705311 B1 KR101705311 B1 KR 101705311B1
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KR
South Korea
Prior art keywords
concrete panel
asymmetric
nut
pockets
buried
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KR1020150136984A
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Korean (ko)
Inventor
김기헌
장지훈
우주용
윤영조
Original Assignee
재단법인 한국재난연구원
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Priority to KR1020150136984A priority Critical patent/KR101705311B1/en
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Publication of KR101705311B1 publication Critical patent/KR101705311B1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • B66C1/66Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof
    • B66C1/666Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof for connection to anchor inserts embedded in concrete structures
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/005Methods or materials for repairing pavings
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/02Arrangement or construction of joints; Methods of making joints; Packing for joints
    • E01C11/04Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
    • E01C11/14Dowel assembly ; Design or construction of reinforcements in the area of joints
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • E01C5/065Pavings made of prefabricated single units made of units with cement or like binders characterised by their structure or component materials, e.g. concrete layers of different structure, special additives
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/14Puzzle-like connections

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention relates to an asphalt pavement which can be used in the case where a concrete or asphalt pavement including concrete, asphalt pavement flatness, etc. is lost due to cracks and breakage of concrete or asphalt pavement inside and on the surface of an airport runway, Concrete, and asphalt pavement, and a pre-cast concrete panel using a buried nut and asymmetrical pockets manufactured separately at the above-mentioned demolition site is inserted and installed to greatly shorten the air according to concrete and asphalt pavement. And a precast concrete panel using the asymmetric pockets and a paving method thereof.
According to an aspect of the present invention, there is provided a precast concrete panel using buried nuts and asymmetric pockets according to the present invention, comprising: a concrete panel comprising at least two rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, A photocatalyst comprising 40% SiO 2 sol and 9% ZnO sol and 1% of at least one metal ion selected from Ag, Zn and Cu is applied.
According to another aspect of the present invention, there is provided a precast concrete panel asymmetric pavement method using a buried nut and asymmetric pockets according to the present invention. The precast concrete panel asymmetric pavement method comprises: a concrete panel 100 comprising at least two rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, A photocatalyst coated with a photocatalyst consisting of 40% of SiO2 sol and 9% of ZnO sol and at least 1% of at least one metal ion selected from Ag, Zn and Cu, and a precast concrete panel using asymmetric pockets P);
A pad 620 is installed on the upper open embedding nut 400a or the penetration type embedding nut 400b of the precast concrete panel P using the manufactured buried nuts and asymmetric pockets, H beams 630 are installed and the elongated bolts 640 are fixedly installed through the H beam 630 and the upper open embedding nut 400a or the penetration type embedding nut 400b, 630 of a crane and a precast concrete panel P using an asymmetric pocket and a buried nut having an H beam 630 mounted thereon using the crane, The pre-cast concrete panel P using the buried nuts and the asymmetric pockets mounted on the vehicle is disposed in the reverse order to the vehicle, and the pre-cast concrete panels P ) To the place near the installation site .; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished portion of the concrete pavement O made of the aged concrete panel with four pavement units up to (O); Separating the four pack units from the old concrete pavement determined in the demolishing part determination step to a predetermined size using a wheel saw and demolishing the same; Cutting and removing the old concrete pavement (O) to uniformly obtain a bottom surface of the removed raised grooves (H) by using a roller and compaction with uniform strength;
Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H); Temporarily using a pre-cast concrete panel (P) using the installed buried nuts and asymmetric pockets; Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is inserted into the upper open embedding nut 400a of the precast concrete panel P using the buried nuts and the asymmetric pockets, The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the through hole type buried nuts 400b, Type buried nuts 400b so as to fix the long bolt 640. The H beam 630 is connected to the H beam 630 by a crane wire 659, The precast concrete panel P using the buried nuts and the asymmetric pockets is moved in the demolding grooves H with the asymmetric pockets 200 facing downward to move the precast concrete panel P using the buried nuts and asymmetric pockets And an installation step; It is possible to secure the flatness of the precast concrete panel P using the embedding nut and the asymmetric pocket seated on the demolished groove H by using the H beam and to improve the flatness of the precast concrete panel P using the embedding nut and the asymmetric pockets Adjusting a height; The grouting material injected through the grouting injection port 300 of the precast concrete panel P using the asymmetric pockets and the buried nuts placed in the demolished grooves is checked to see whether the grouting material injected from the grouting outlets 310 flows out, Grout filling the pre-cast concrete panel (P) using the asymmetric pockets and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And a joint 690 is installed.

Description

{Precast concrete panels and paving method using an embedded nut and asymmetric pocket using asymmetric pockets}

The present invention relates to a precast concrete panel using a buried nut and asymmetric pockets and a method of paving the same. Particularly, it is an object of the present invention to provide a precast concrete panel and a method of paving the same for an airport runway, In case of loss of concrete and asphalt pavement function including concrete, asphalt pavement flatness, old concrete and asphalt pavement of existing road are removed, and new buried nuts and asymmetric pockets Asphalt concrete, asphalt pavement, new concrete and asphalt pavement nuts which can be applied to asphalt pavement and asphalt pavement, which not only shortens the air according to road asphalt and concrete pavement by inserting and installing concrete panel, but also maintains uniform quality control. And asymmetric pockets The present invention relates to a precast concrete panel and a paving method thereof.

Generally, the soil layer is deformed when repeated wheel load is applied. Therefore, a structure is required to prevent deformation due to the vehicle between the wheel and the soil layer. The structure is composed of several layers and is called as a package.

The road pavement forming the above-mentioned package is divided into a soft pavement and a rigid pavement according to the surface treatment type. As a typical method of the soft pavement, there is an asphalt concrete pavement. As a representative method of the rigid pavement, there is a concrete pavement.

Here, the above-mentioned asphalt concrete pavement is a road pavement method which is most commonly applied since there are many technical know-how in domestic, because it is possible to pass the vehicle in a few hours after installation.

However, since asphalt and concrete pavement are vulnerable to high temperatures and static loads, most of the pavement damage is in the form of permanent deformation such as rutting and surface pavement, and maintenance such as repackaging every 5 years due to poor durability There is a problem in that the economic efficiency is poor.

Meanwhile, it is known that the above-mentioned concrete pavement is superior in durability and maintenance cost as compared with the ascon pavement. There are various patch pavement methods for the damage of the concrete pavement, and the bonded pavement, There is an overlay and an unbonded overlay which installs asphalt between the existing pavement and the new pavement, followed by concrete overlaying.

However, in the concrete pavement described above, a curing period is required for a certain period of time in order to obtain a predetermined strength, which may cause a great deal of trouble to the vehicle passage, and also cracks generated on the lower surface may affect the upper concrete pavement surface .

In order to solve the above problems, a precast concrete panel using a landing nut for asphalt pavement and asymmetric pockets and a manufacturing method thereof have been proposed in Japanese Patent No. 10-0687210.

1 is a perspective view 1 showing a conventional precast concrete panel using a buried nut for road pavement and an asymmetric pocket, FIG. 2 is a cross-sectional view of a precast concrete panel using a conventional buried nut for road pavement and asymmetric pockets to be.

As shown in these drawings, the conventional precast concrete panel using the buried nuts for road pavement and the asymmetric pockets includes a panel body 1 made of concrete and another panel body 1 adjacent to the panel body 1, (2) and / or a slot slot (3a) through which a mortar is fed, wherein the connecting member (2) and the charging slot (3) 3 are formed to correspond to the adjacent panel bodies 1, respectively.

A foam gasket 4 is formed on the lower surface of the panel body 1 to serve as a rim for the grout and a ground penetrating vertically through the panel body 1 for grouting into the foam gasket 4. [ And a ground distribution groove 4b is formed on the lower surface of the panel body 10 so as to communicate with the ground port 4a.

The pre-cast concrete panels using the asphalt padding and the buried nuts for road paving constructed as described above are planarized and then installed on the base layer in a state where a plurality of pre-cast concrete panels are manufactured using a formwork.

The pre-cast concrete panel using the above road packing packing nut and asymmetric pockets is sequentially connected by using the connecting member 2 and the charging slot 3. The mortar is injected through the slot grout port 3a of the panel So as to fix the connecting member 2 coupled to the charging slot 3.

When the mortar is injected through the ground port 4a, the mortar is supplied into the foam gasket 4 through the ground distribution groove 4b communicated with the ground port 4a to improve the flatness of the panel.

However, the conventional pre-cast concrete panel using the buried nuts for road pavement and asymmetric pockets is only horizontally adjusted by the mortar injected into the ground distribution groove 4b communicated with the ground port 4a after the lower base layer is processed flat It is very difficult to control the horizontal level of the lower base layer and it is very difficult to adjust the horizontal level of the panel because the package is raised by the lean concrete in the domestic highway.

In order to solve the above problems, a precast concrete panel using a filling nest for road pavement and asymmetric pockets has been proposed in Japanese Patent No. 10-0662015.

FIG. 3 is a perspective view 2 showing a conventional pre-cast concrete panel using a buried nut for road paving and asymmetric pockets, FIG. 4 is a cross-sectional view showing a pre-cast concrete panel using a buried nut for road paving and a non- to be.

As shown in these drawings, the conventional precast concrete panel using the buried nuts for road pavement and the asymmetric pockets includes a panel body 10 made of concrete and another panel body 10 adjacent to the panel body 10 And a filling slot (30) communicating with the slot grout port (12) to which the mortar is supplied and which is provided with a connecting member (20) protruding on at least one surface of the outer circumferential surface so as to be engaged with the pre - cast using the asymmetric pocket In the concrete panel, a plurality of height adjusting means 40 may be installed inside the panel body 10 to adjust the level of a plurality of panel bodies 10 which are coupled to each other at the time of road pavement.

The height adjustment means 40 includes a nut member 41 provided in a through hole 13 vertically penetrating the panel body 10 and a fixing member 42 protruding from the outer circumferential surface of the nut member 41, And a bolt member 43 screwed to the nut member 41 through the through hole 13 and engaged by a tool.

In the precast concrete panel using the buried nuts for road paving and the asymmetric pockets of the prior art, the lower base layer can be flattened by the height adjusting means, but the fine horizontal adjustment of the upper base layer is a very difficult problem have.

Registration No. 10-0662015 (Registered on December 20, 2006) Registration No. 10-0687210 (Registered on February 20, 2007) Registration No. 10-0687211 (Registered on February 20, 2007) Registration No. 10-0710892 (Registered on Apr. 17, 2007) Registration No. 10-0947655 (Registered date: Mar. 03, 2010) Registration No. 10-1285089 (Registered on July 31, 2013)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide an asphalt pavement flatness The concrete and asphalt pavement of the existing road are removed, and a precast concrete panel using a factory built-up nuts and asymmetric pockets is inserted and installed in the demolished part, The present invention provides a precast concrete panel using the asphalt pavement and a filling nut which can greatly shorten the air generated by the asphalt pavement.

According to an aspect of the present invention, there is provided a precast concrete panel using buried nuts and asymmetric pockets according to the present invention. The precast concrete panel includes at least two rectangular divided parts having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, A photocatalyst comprising 40% SiO 2 sol and 9% ZnO sol and 1% of at least one metal ion selected from Ag, Zn and Cu is applied.

According to another aspect of the present invention, there is provided a precast concrete panel asymmetric pavement method using a buried nut and asymmetric pockets according to the present invention. The precast concrete panel asymmetric pavement method comprises: a concrete panel 100 comprising at least two rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, A photocatalyst coated with a photocatalyst consisting of 40% of SiO2 sol and 9% of ZnO sol and at least 1% of at least one metal ion selected from Ag, Zn and Cu, and a precast concrete panel using asymmetric pockets P);
A pad 620 is installed on the upper open embedding nut 400a or the penetration type embedding nut 400b of the precast concrete panel P using the manufactured buried nuts and asymmetric pockets, H beams 630 are installed and the elongated bolts 640 are fixedly installed through the H beam 630 and the upper open embedding nut 400a or the penetration type embedding nut 400b, 630 of a crane and a precast concrete panel P using an asymmetric pocket and a buried nut having an H beam 630 mounted thereon using the crane, The pre-cast concrete panel P using the buried nuts and the asymmetric pockets mounted on the vehicle is disposed in the reverse order to the vehicle, and the pre-cast concrete panels P ) To the place near the installation site .; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished portion of the concrete pavement O made of the aged concrete panel with four pavement units up to (O); Separating the four pack units from the old concrete pavement determined in the demolishing part determination step to a predetermined size using a wheel saw and demolishing the same; Cutting and removing the old concrete pavement (O) to uniformly obtain a bottom surface of the removed raised grooves (H) by using a roller and compaction with uniform strength;
Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H); Temporarily using a pre-cast concrete panel (P) using the installed buried nuts and asymmetric pockets; Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is inserted into the upper open embedding nut 400a of the precast concrete panel P using the buried nuts and the asymmetric pockets, The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the through hole type buried nuts 400b, Type buried nuts 400b so as to fix the long bolt 640. The H beam 630 is connected to the H beam 630 by a crane wire 659, The precast concrete panel P using the buried nuts and the asymmetric pockets is moved in the demolding grooves H with the asymmetric pockets 200 facing downward to move the precast concrete panel P using the buried nuts and asymmetric pockets And an installation step; It is possible to secure the flatness of the precast concrete panel P using the embedding nut and the asymmetric pocket seated on the demolished groove H by using the H beam and to improve the flatness of the precast concrete panel P using the embedding nut and the asymmetric pockets Adjusting a height; The grouting material injected through the grouting injection port 300 of the precast concrete panel P using the asymmetric pockets and the buried nuts placed in the demolished grooves is checked to see whether the grouting material injected from the grouting outlets 310 flows out, Grout filling the pre-cast concrete panel (P) using the asymmetric pockets and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And a joint 690 is installed.

As described above, the precast concrete panel and the pavement method using the buried nuts and asymmetric pockets according to the present invention can prevent cracks and damage to the inside and surface of the concrete and the asphalt pavement due to the operation of airplane, Concrete and asphalt pavement flatness, concrete and asphalt pavement of existing roads should be removed. If the concrete and asphalt pavement of existing roads are to be removed, the pre-cast concrete and asymmetric pockets There is an advantage in that air can be significantly shortened due to road pavement by inserting and installing the panel.

1 is a perspective view of a conventional pre-cast concrete panel using a road-packing embedding nut and an asymmetric pocket,
FIG. 2 is a cross-sectional view showing a precast concrete panel using a conventional road-packing embedding nut and an asymmetric pocket,
FIG. 3 is a perspective view of a conventional pre-cast concrete panel using a buried nut for road paving and asymmetric pockets,
Fig. 4 is a plan view of Fig. 3,
5 is a sectional view taken along the line AA in Fig. 4,
6 is a perspective view of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention.
FIG. 7 is a front view of a precast concrete panel using a buried nut and asymmetric pockets according to the present invention. FIG.
8 is a side view 1 of a precast concrete panel using a buried nut and asymmetric pockets according to the present invention,
9 is a plan view of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
10 is a perspective view of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
11 is a front view of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention.
12 is a side view 2 of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
13 is a plan view showing a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
FIG. 14 is a plan view showing the state of the reinforcing steel reinforcement of the precast concrete panel using the buried nuts and asymmetric pockets according to the present invention, FIG.
15 is a sectional view taken along the line AA in Fig. 14,
Fig. 16 is a sectional view taken along line BB of Fig. 14,
17 is a plan view and a cross-sectional view illustrating a steel bar joint of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
Fig. 18 is a detailed view showing an enlarged view of a portion "a " in Fig. 17,
19 is a detailed view showing a steel bar joint of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
FIG. 20 is a plan view showing the joining of the steel bars and the grouting inlet between precast concrete panels using the buried nuts and the asymmetric pockets according to the present invention,
FIG. 21 is a cross-sectional view illustrating a joint between a precast concrete panel and a grouting inlet by using a buried nut according to the present invention and an asymmetric pocket. FIG.
22 is a plan view and a cross-sectional view showing the joining of the pre-cast concrete panel using the buried nuts and asymmetric pockets according to the present invention,
23 is a detailed view showing an enlarged view of a portion "a" in Fig. 22,
24 is a detailed view showing the joining of the pre-cast concrete panel using the buried nuts and asymmetric pockets according to the present invention,
25 is an enlarged view showing the "A" portion of FIG. 24,
FIG. 26 is a plan view showing the joining of the pre-cast concrete panels and the grouting inlet by using the buried nuts and the asymmetric pockets according to the present invention,
FIG. 27 is a cross-sectional view of a pre-cast concrete panel joining steel wire and a grouting inlet using a buried nut according to the present invention and an asymmetric pocket,
28 is a perspective view of an asymmetric pocket of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention;
29 is a cross-sectional view of an asymmetric pocket of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention;
30 is a perspective view of an asymmetric pocket of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
31 is a cross-sectional view of an asymmetric pocket of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
32 is an exemplary view showing an upper open embedding nut of a precast concrete panel using a buried nut according to the present invention and an asymmetric pocket;
FIG. 33 is an exemplary view showing a through-type buried nut of a precast concrete panel using a buried nut according to the present invention and an asymmetric pocket; FIG.
FIG. 34 is a view illustrating a state in which an H beam is installed on a top open buried nut of a precast concrete panel using a buried nut and asymmetrical pockets according to the present invention,
FIG. 35 is a view illustrating a state in which an H beam is installed on a through type buried nut of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
FIG. 36 is a process diagram showing a state in which an H beam is installed on a top open buried nut of a precast concrete panel using a buried nut and asymmetric pockets according to the present invention,
FIG. 37 is a process diagram showing a state in which an H beam is installed on a through type buried nut of a precast concrete panel using a buried nut and asymmetric pockets according to the present invention,
FIG. 38 is a front perspective view showing a state in which a lifting frame is installed on a buried nut of a precast concrete panel using a buried nut and asymmetrical pockets according to the present invention,
FIG. 39 is a rear perspective view showing a state in which a lifting frame is installed on an upper part of a buried nut of a precast concrete panel using a buried nut and asymmetrical pockets according to the present invention,
FIG. 40 is a plan view showing a state in which a lifting frame is installed on top of a buried nut of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention,
FIG. 41 is a process diagram showing a day-by-day installation work of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention.
FIG. 42 is a process diagram showing a two-day installation work process of a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention. FIG.
43 is a plan view showing a state in which a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention is installed.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

6 to 13, the precast concrete panel P using the buried nuts and asymmetric pockets according to the present invention comprises a concrete panel 100 composed of at least two rectangular divided bodies having a predetermined thickness and width, ; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; And a steel bar 800 or a steel wire 900 inserted into the through hole 700.

That is, the pre-cast concrete panel P using the buried nuts and the asymmetric pockets according to the present invention has the concrete panel 100, the asymmetric pockets 200, the grouting inlet 300, the grouting outlet 310, The through hole 700, the steel bar 800, or the steel wire 900 are bonded to each other through the through holes 400a and 400a or the through hole type buried nuts 400b and the mortar injection holes 500,

Here, the concrete panel 100 is a structure composed of at least two rectangular divided concrete blocks having a predetermined thickness and width.

Particularly, since the concrete panel 100 is generally made of a reinforced concrete structure reinforced with reinforcing steel since it is strong against compression but weak to tensile, there is a possibility that cracks are generated in the concrete panel 100 due to an upper load. When 100 parts by weight of concrete composed of cement, sand and gravel are mixed with 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of Portland cement, 50% by weight of calcite and 25% by weight of magnesia, Cracking of the concrete panel 100 can be prevented in advance.

The surface of the concrete panel 100 is coated with a surface strengthening agent prepared by mixing bitumen, monomer, powder filter, UV blocker, olic acid, carboxylic acid (Carboxylic Acid), and dibutyl phthalate It is possible to prevent the concrete panel 100 from being damaged by the overburden load caused by the aircraft or the heavy equipment vehicle.

Then, the photocatalyst is applied on the upper surface of the concrete panel 100 or the upper surface of the surface strengthening agent.

In particular, the photocatalyst was prepared by dissolving 0.57 mol / l TiO2 sol prepared from Ti [OCH (Cl3) 2] 4 and (CH3) 2 CHOH, 0.44 mol SiO2 sol prepared from C8H20O4Si and (CH3) / l and ZnO (sol) prepared from Zn (C2H3O2) 2, 0.50 mol / l of at least one metal ion selected from the group consisting of Ag, Zn and Cu, 40% of sol (sol), 9% of ZnO sol (sol) and 1% of at least one metal ion selected from Ag, Zn and Cu.

The photocatalyst has a function of decomposing / removing the contaminants attached to the concrete panel, NOx, SOx, odorous gas, etc. and sterilizing microorganisms by the photochemical reaction of the photocatalyst.

That is, the above-mentioned photocatalyst forms titanium dioxide (TiO2) ultrafine particles having excellent photocatalytic activity and supports at least one of metal ions of Ag, Zn, and Cu, thereby being excited in the valence band by irradiation of ultraviolet rays, The photochemical reaction is sufficient at a small amount of ultraviolet energy by suppressing the recombination of electrons in the electron hole in the earliest time in the valence band and maximizing the active point of the photochemical reaction. The deodorizing effect, the protective effect, and the sterilizing effect can be further exerted by the sterilization mechanism.

23, the asymmetric pockets 200 are formed by cutting a plurality of the asymmetric pockets 200 so as to have a predetermined shape at a predetermined interval below the edge side surface of the concrete panel 100, that is, Is a fine groove.

The reason why the asymmetric pockets 200 are formed on the lower side of the concrete panel 100 in such a shape is to avoid interference with the dowel bars 600 installed on the old concrete pavement O. [

The reason why the asymmetric pockets 200 are formed is that if the upper and lower portions of the pockets of the precast concrete panel P using the buried nuts and asymmetric pockets are symmetrical or the lower section is large, The precast concrete panel (P) and the grout material using the buried nuts and the asymmetric pockets are separated by the vibration and impact caused by the passing load on the upper part of the cast concrete panel (P), that is, the heavy equipment or the movement of the aircraft. This is because the packaging function of the precast concrete panel P using the asymmetric pocket is lost.

Particularly, the cross-sectional shape of the joining asymmetric pockets 200 between the buried nuts and the precast concrete panels P using the asymmetric pockets is determined by the width of the upper portion and the width of the lower portion 220, (P) and grout material using asymmetric pockets and buried nuts due to vibrations and shocks caused by heavy equipment or aircraft movements. .

Accordingly, as described above, a precast concrete panel P using a buried nut and an asymmetric pocket is manufactured and installed. A pre-cast concrete panel P using a buried nut and an asymmetric pocket, a pre- The dowel bar 600 and the tie bar 610 are installed in the asymmetric pocket 200 between the cast concrete panel P and the old concrete pavement O and then the precast concrete panel P using the buried nuts and the asymmetric pockets, The horizontal adjustment and the height adjustment of the precast concrete panel P are completed and the lower and the side of the precast concrete panel P using the buried nuts and the asymmetric pockets are grouted to complete the installation of the precast concrete panel P using the buried nuts and the asymmetric pockets , The passing load on the precast concrete panel (P) using the buried nuts and the asymmetric pockets, that is, the vibrations and shocks caused by the heavy equipment and the aircraft However, there is an effect that the material of the precast concrete panel (P) using the buried nuts and asymmetric pockets and the grouting material can not be separated.

The asymmetric pockets 200 are formed with connection holes 250 of circular holes on the surface of the concrete panel 100 where the connection ports 250 or the asymmetric pockets 200 are exposed, A taper 260 having a diameter gradually decreasing from the surface of the concrete panel 100 toward the inside thereof is formed.

In this configuration, the connecting port 250 is simply connected to the precast concrete panel P using the buried nuts and the asymmetric pockets in a state where no separate pockets are formed on the lower part of the precast concrete panel P using the buried nuts and the asymmetric pockets. And the grooved material is filled in the connector 250, and the dowel bar 600 and the tie bar 610 can be installed and used.

Meanwhile, the dowel bar 600 is inserted in the lateral direction of the asymmetric pocket 200. After filling the inside of the asymmetric pocket 200 with an epoxy or a chemical resin, One side of the dowel bar 600, that is, one half of the total length of the dowel bar 600 is inserted and restrained, and the other side dowel bar 600 is fastened to the precast concrete panel P using another embedding nut and asymmetric pockets Is fixed to the connection port (250) of the asymmetric pocket (200) or the old concrete pavement (O) through an epoxy or a chemical resin.

The tie bar 610 is inserted in the longitudinal direction of the asymmetric pocket 200. After filling the inside of the asymmetric pocket 200 with an epoxy or a chemical resin, One half of the entire length of the tie bar 610 is restrained by inserting one half of the tie bar 610 and the other half of the tie bar 610 is fastened to the precast concrete panel P using other embedding nuts and asymmetric pockets Is fixed to the connection port (250) of the asymmetric pocket (200) or the old concrete pavement (O) through an epoxy or a chemical resin.

The grouting injection port 300 communicates with the asymmetric pocket 200 formed at the lower side of the lower portion of the concrete panel 100 and is filled with grout material.

Here, the grout material is composed of a grout material at a very high speed, ultra low speed mortar, cement milk, cement mortar, self-healing mortar, resin mortar, chemical liquid, epoxy resin and the like.

The grouting outlet 310 communicates with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and at the same time, It is a part formed so that the ash can be recognized visually.

The upper open embedding nut 400a or the penetration type embedding nut 400b is composed of a nut 410 having a predetermined inner diameter and is supported horizontally on both sides of the nut 410, And a plurality of the concrete panels 100 are installed vertically so as to be opposed to each other in the lateral direction of the concrete panel 100.

The upper open embedding nut 400a or the penetration type embedding nut 400b has a structure in which the support part 420 is installed on the nut 410 before installing the embedding nut and the asymmetric pocket on the precast concrete panel P A mold is installed when the upper open embedding nut 400a or the penetration type embedding nut 400b is installed in the precast concrete panel P using the embedding nut and the asymmetrical pocket and the upper open embedding nut 400a The upper open embedding nut 400a is attached to the precast concrete panel P using the embedding nut and the asymmetric pocket, and the upper open embedding nut 400a is installed on the pre-cast concrete panel P using the embedding nut and the asymmetric pocket. Or a through type buried nuts 400b are embedded.

That is, the upper open embedment nut 400a is located on the upper side of the precast concrete panel P using the buried nuts and the asymmetric pockets, and the lower open end of the precast concrete panel P, Is not a structure that penetrates entirely from the upper surface to the lower surface of the substrate P.

The through type buried nuts 400b are positioned below the precast concrete panels P using the buried nuts and the asymmetric pockets and are entirely penetrated from the upper surface to the lower surface of the concrete panel P. [

Therefore, by using the upper open embedding nut 400a and the through type embedding nut 400b, the function of the precast concrete panel P using the embedding nut and the asymmetric pocket can be performed can do.

That is, by using the upper open embedding nut 400a or the through type embedding nut 400b provided on the precast concrete panel P using the embedding nut and the asymmetric pocket, the embedding nut and the asymmetric pocket are used to form the precast concrete panel P ) Can be combined with a height adjustment function including horizontal adjustment.

The mortar injection holes 500 are formed in the lower part of the edge of the precast concrete panel P using the buried nuts and the asymmetric pockets and the precast concrete panels P using the asymmetric pockets A certain portion is a cut-formed space.

The mortar injection grooves 500 can greatly reduce the number of grouting injection ports 300 installed.

The through holes 700 are formed in the longitudinal direction of the concrete panel 100 between a plurality of asymmetric pockets 200 formed in the concrete panel 100 with a predetermined diameter from one end to the other end of the concrete panel 100 And a through hole is formed through the inside of the concrete panel 100.

The through hole 700 is a hole for inserting the steel bar 800 or the steel wire 900 to be tightly coupled between the concrete panel 100 and the concrete panel 100.

On the other hand, the steel bar 800 or the steel wire 900 is installed so as to integrally connect the precast concrete panels by tightly connecting them.

Here, the steel rod 800 is a rod having threads formed at both ends thereof.

Particularly, when the steel rod 800 is inserted into the through hole 700 and used, the steel rod 800 can be rusted or ruptured by the inflow water flowing into the concrete panel 100. To prevent this, , And polyvinyl chloride (PVC), or inserted into the through-hole (700).

A nut 820 is screwed to both ends of the steel rod 800 and a grouting injection pipe 830 is formed in the nut 820.

The grouting injection pipe 830 is formed by inserting the steel rod 800 embedded in the tube 810 into the through hole 700 and then filling the clearance between the through hole 700 and the steel rod 800 with the grout material, .

Accordingly, when the grout material is charged through the grouting injection pipe 830, the steel rods 800 and the inside of the through holes 700 are filled tightly and integrally move between the concrete panels 100, Can be maximized.

A steel wire 900 may be used in addition to the steel bar 800 if necessary. When the steel wire 800 is inserted into the through hole 700, a fixing hole 910 is formed in the through hole 700 A steel wire 900 is inserted into the fixing hole 910 and used.

Here, it is noted that the steel wire 900 may be used by prestressing at an anchorage fixing point, as needed, for maintenance purposes.

Hereinafter, the construction of the precast concrete panel P using the buried nuts and asymmetric pockets according to the present invention will be described.

FIG. 41 is a process view showing a day-by-day installation work of a precast concrete panel using a buried nut and asymmetric pockets according to the present invention, FIG. 43 is a view illustrating a process of installing a precast concrete panel using a buried nut and an asymmetric pocket according to the present invention. Fig.

As shown in these drawings, the precast concrete panel asymmetric pavement method using the buried nuts and the asymmetric pockets according to the present invention includes the steps of manufacturing a precast concrete panel P using the buried nuts and asymmetric pockets; Transporting the pre-cast concrete panel (P) using the manufactured buried nuts and asymmetric pockets to the vicinity of the installation site; Determining the size of the demolished portion of the concrete pavement O made of aged concrete panels; Cutting the old concrete pavement (O), which has been demolished, to a predetermined size using a wheel saw and removing it; A step of uniformly selecting and compacting the bottom surface of the removed groove (H) formed by cutting and demolishing the old concrete pavement (O); Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H); Temporarily using a precast concrete panel using the installed buried nuts and asymmetric pockets; Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is placed in the removed groove H with the asymmetric pocket 200 facing downward, Moving and installing a precast concrete panel (P) using the pre-cast concrete panel (P); Securing the flatness of the precast concrete panel P using the buried nuts and the asymmetric pockets installed in the demolished grooves H and adjusting the height of the precast concrete panels P using the buried nuts and the asymmetric pockets; The grout material is injected through the grouting injection port 300 of the precast concrete panel P using the buried nuts and the asymmetric pockets and the new grouting nuts and the asymmetric pockets are used while confirming that the grout material injected from the grouting outlets 310 flows out. Tightly grouting the precast concrete panel (P) and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And installing a joint 690.

That is, the precast concrete panel asymmetric pavement method using the buried nuts and asymmetric pockets according to the present invention includes a step of manufacturing a precast concrete panel (P) using a buried nut and asymmetric pockets; Transportation stage; Demolition part determination step; Demolition phase; Compaction step; A step of installing the dowel bar 600 and the tie bar 610; Vinyl (660) installation phase; Moving and installing precast concrete panel (P) using buried nuts and asymmetric pockets; A step of adjusting the height of the precast concrete panel (P) using the embedding nut and the asymmetric pocket; Grout filling step; Mortar charging step; The joints (690) are sequentially installed to construct the precast concrete panel (P) using the buried nuts and asymmetric pockets.

Here, the step of manufacturing the precast concrete panel P using the buried nuts and the asymmetric pockets comprises: a concrete panel 100 comprising at least two rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a cross sectional shape that is greater than the width of the upper portion 210 and the lower portion 220 and is greater than the width of the central portion 230 And a tie bar 610 is inserted in a longitudinal direction of the asymmetric pockets 200. The tie bars 610 are inserted in the longitudinal direction of the asymmetric pockets 200, The nut 400a or the penetration type buried nut 400b is composed of a nut 410 having a predetermined inner diameter and includes a support portion 420 horizontally installed at both sides of the nut 410, To produce a precast concrete panel.

Particularly, in the method of manufacturing a precast concrete panel using the buried nuts and asymmetric pockets, reinforcing bars are embedded in a form, and an upper open type fillet nut 400a or a through type fillet nut 400b is installed, And curing.

At this time, the edges of the precast concrete panel P using the buried nuts and the asymmetric pockets, and the portion where the upper open embedding nut 400a or the penetration type embedding nut 400b are installed, Reinforces the steel closely.

The conveying step is a step of conveying the pre-cast concrete panel P using the buried nuts and asymmetric pockets manufactured in the factory to the vicinity of the installation site. The conveying step is a step of conveying the pre-cast concrete panel P using the buried nuts and the asymmetric pockets A pad 620 is provided on the upper surface of the open embedding nut 400a or the penetration type embedding nut 400b and an H beam 630 is provided on the pad 620. The H beam 630 and the upper open embedding After the long bolt 640 is fixedly installed through the nut 400a or the penetration type buried nut 400b and the wire 659 of the crane is connected to the H beam 630, After mounting the precast concrete panel P using the embedding nut and the asymmetric pocket with the H beams 630 on the vehicle and driving the vehicle to the vicinity of the installation site, Precast Concrete Panel Using Pocket (P) And get off at the pre-cast concrete panels (P) using a buried nut and asymmetric pocket with reverse mounted to a vehicle to the installation location nearby.

If necessary, the lifting frame 650 may be disposed on the upper surface of the upper open embedding nut 400a or the penetrating embedding nut 400b of the precast concrete panel P using the buried nuts and the asymmetric pockets, After the long bolt 640 is provided through the upper open embedding nut 400a or the penetration type embedding nut 400b, the lifting hook 658 of the lifting frame 650 is fastened with a wire 659 are connected to each other, the crane is moved to place the pre-cast concrete panel P using the buried nuts and the asymmetric pockets attached to the lifting frame 650 to the vicinity of the installation site, The pre-cast concrete panel (P) using the buried nuts and the asymmetric pockets mounted on the vehicle is placed in the reverse order to the vehicle, and the pre-cast concrete panel (P) using the asymmetric pockets is removed near the installation site.

Next, the step of determining the demolished part determines the demolished portion of the concrete pavement O made of the aged concrete panel, but does not partially determine the old aged concrete pavement O, ) To the concrete pavement (O) adjacent to the concrete pavement.

Then, the old concrete pavement demolition phase is cut and demolished by using the wheel saw with 4 pavement units from the old concrete pavement determined in the demolition part decision stage.

Next, in the compaction step, the aged concrete pavement O is cut and demolished, and the bottom surface of the removed formed recessed groove H is uniformly picked up by the rollers, and is compacted to a constant strength.

The dowel bar 600 is installed in the old concrete pavement O on both sides or front and rear slopes of the removed groove H based on the removed grooves H, It is noted that the dowel bar 600 may be provided in the transverse direction of the tie bar O and the tie bar 610 may be provided in the longitudinal direction.

In other words, a dowel bar 600 is installed in a transverse direction of a traveling direction of an airplane or heavy equipment vehicle that runs on a concrete pavement, and a tie bar 610 is installed in a longitudinal direction perpendicular to the traveling direction to form a structural So as to easily respond to the stress applied to the package at the upper part while having the strength.

After the dowel bar 600 is installed, a steel bar 800 or a steel wire 900 is inserted into the through-hole 700 as needed, and the concrete panel P is integrally filled with the grout material Connect it to the behavior.

Next, in the step of installing the vinyl 660, a vinyl 660 having a predetermined thickness is installed on the bottom surface of the removed groove H.

Then, the pre-cast concrete panel (P) is moved and installed using the buried nuts and the asymmetric pockets. The pre-cast concrete panel (P) using the buried nuts and asymmetric pockets A pad 620 is installed on the upper open embedding nut 400a of the cast concrete panel P or a penetration type embedding nut 400b and an H beam 630 is installed on the pad 620, After the long bolt 640 is fixed through the beam 630 and the upper open embedding nut 400a or the penetration type embedding nut 400b, the wire 659 of the crane is connected to the H beam 630 The pre-cast concrete panel P using the buried nuts and the asymmetric pockets with the H beams 630 is moved downward by the crane so that the asymmetric pockets 200 face downward, And precast concrete using asymmetric pockets And install the panel (P).

If necessary, the lifting frame 650 may be disposed on the upper surface of the upper open embedding nut 400a or the penetrating embedding nut 400b of the precast concrete panel P using the buried nuts and the asymmetric pockets, After the long bolt 640 is provided through the upper open embedding nut 400a or the penetration type embedding nut 400b, the lifting hook 658 of the lifting frame 650 is fastened with a wire 659 are connected and the crane is moved so that the pre-cast concrete panel P using the buried nuts and the asymmetric pockets attached to the lifting frame 650 is moved downward by the asymmetric pockets 200 downward, A pre-cast concrete panel (P) with a fillet nut and asymmetric pockets is installed.

Next, in the height adjusting step, the flatness of the pre-cast concrete panel P using the buried nuts and the asymmetric pockets installed in the removed groove H is secured, and the height of the precast concrete panel P using the buried nuts and the asymmetric pockets A H-beam 630 or a lifting frame 650 is selected as the precast concrete panel P using the buried nuts and the asymmetric pockets which are seated in the demolished groove H, and the buried nuts and the asymmetric pockets are used The flatness of the precast concrete panel P is secured.

Next, in the grout filling step, the height of the pre-cast concrete panel P using the buried nuts and asymmetric pockets which are seated in the removed grooves H is adjusted to ensure flatness, and then the pre-cast concrete using the buried nuts and the asymmetric pockets The grout material is injected through the grouting injection port 300 of the panel P and the precast concrete panel P using the new embedding nut and the asymmetric pocket and the aged deteriorated material Grout the concrete pavement (O) tightly.

Next, the joint setting step is performed between the pre-cast concrete panel (P) and the pre-existing concrete pavement (O) using the new buried nuts and asymmetric pockets or between the pre-cast concrete panel (P) 670, and a sealant 680 is installed on the backup material 670 to provide a joint 690.

FIG. 42 is a process diagram showing a two day installation process of the precast concrete panel using the buried nuts and the asymmetric pockets according to the present invention. FIG. 43 is a view illustrating a process of installing the precast concrete panel using the buried nuts according to the present invention and the asymmetric pockets. And Fig.

As shown in these drawings, the precast concrete panel asymmetric pavement method using the buried nuts and the asymmetric pockets according to the present invention includes the steps of manufacturing a precast concrete panel P using the buried nuts and asymmetric pockets; Transporting the pre-cast concrete panel (P) using the manufactured buried nuts and asymmetric pockets to the vicinity of the installation site; Determining the size of the demolished portion of the concrete pavement O made of aged concrete panels; Cutting the old concrete pavement (O), which has been demolished, to a predetermined size using a wheel saw and removing it; A step of uniformly selecting and compacting the bottom surface of the removed groove (H) formed by cutting and demolishing the old concrete pavement (O); Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H); Temporarily using a precast concrete panel using the installed buried nuts and asymmetric pockets; Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is placed in the removed groove H with the asymmetric pocket 200 facing downward, Moving and installing a precast concrete panel (P) using the pre-cast concrete panel (P); Securing the flatness of the precast concrete panel P using the buried nuts and the asymmetric pockets installed in the demolished grooves H and adjusting the height of the precast concrete panels P using the buried nuts and the asymmetric pockets; The grout material is injected through the grouting injection port 300 of the precast concrete panel P using the buried nuts and the asymmetric pockets and the new grouting nuts and the asymmetric pockets are used while confirming that the grout material injected from the grouting outlets 310 flows out. Tightly grouting the precast concrete panel (P) and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And installing a joint 690.

That is, the precast concrete panel asymmetric pavement method using the buried nuts and the asymmetric pockets according to the present invention can be used for manufacturing the precast concrete panel (P) using the buried nuts and asymmetric pockets, A pre-cast concrete panel (P) installation step, a temporary use step, a lifting and moving step, a step of installing the dowel bar 600 and a tie bar 610, 660), pre-cast concrete panel (P) transfer and installation steps using buried nuts and asymmetric pockets, precast concrete panel (P) height adjustment step using buried nuts and asymmetric pockets, grout filling step, mortar filling step The joints (690) are sequentially installed to install the precast concrete panel (P) using the buried nuts and the asymmetric pockets.

Here, the step of manufacturing the precast concrete panel P using the buried nuts and the asymmetric pockets comprises: a concrete panel 100 comprising at least two rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The method of manufacturing a precast concrete panel P using a buried nut composed of a steel bar 800 or a steel wire 900 inserted into the through hole 700 and asymmetric pockets.

Particularly, in the method of manufacturing the precast concrete panel P using the buried nuts and the asymmetric pockets, the reinforcing bars are placed in the formwork, and the upper open type buried nuts 400a or the through type buried nuts 400b are installed, It is manufactured by pouring concrete and curing.

At this time, the edge of the precast concrete panel P using the upper open embedding nut 400a or the penetration type embedding nut 400b and the asymmetric pocket 200 and the edge of the upper open embedding nut 400a or the penetration type embedding nut 400b ), The reinforcing bars are closely arranged so as to have a structurally constant strength as compared with the other portions.

The conveying step is a step of conveying the pre-cast concrete panel P using the buried nuts and asymmetric pockets manufactured in the factory to the vicinity of the installation site. The conveying step is a step of conveying the pre-cast concrete panel P using the buried nuts and the asymmetric pockets A pad 620 is provided on the upper surface of the open embedding nut 400a or the penetration type embedding nut 400b and an H beam 630 is provided on the pad 620. The H beam 630 and the upper open embedding After the long bolt 640 is fixedly installed through the nut 400a or the penetration type buried nut 400b and the wire 659 of the crane is connected to the H beam 630, After mounting the precast concrete panel P using the embedding nut and the asymmetric pocket with the H beams 630 on the vehicle and driving the vehicle to the vicinity of the installation site, Precast Concrete Panel Using Pocket (P) And get off at the pre-cast concrete panels (P) using a buried nut and asymmetric pocket with reverse mounted to a vehicle to the installation location nearby.

If necessary, the lifting frame 650 may be disposed on the upper surface of the upper open embedding nut 400a or the penetrating embedding nut 400b of the precast concrete panel P using the buried nuts and the asymmetric pockets, After the long bolt 640 is provided through the upper open embedding nut 400a or the penetration type embedding nut 400b, the lifting hook 658 of the lifting frame 650 is fastened with a wire 659 are connected to each other, the crane is moved to place the pre-cast concrete panel P using the buried nuts and the asymmetric pockets attached to the lifting frame 650 to the vicinity of the installation site, The pre-cast concrete panel (P) using the buried nuts and the asymmetric pockets mounted on the vehicle is placed in the reverse order to the vehicle, and the pre-cast concrete panel (P) using the asymmetric pockets is removed near the installation site.

Next, the step of determining the demolished part determines the demolished portion of the concrete pavement O made of the aged concrete panel, but does not partially determine the old aged concrete pavement O, ) To the concrete pavement (O) adjacent to the concrete pavement.

Then, the old concrete pavement (O) is demolished and removed by using a set of four pavement units from the old concrete pavement (O) determined at the demolition part decision stage.

Next, in the compaction step, the aged concrete pavement O is cut and demolished, and the bottom surface of the removed formed recessed groove H is uniformly picked up by the rollers, and is compacted to a constant strength.

Next, the pre-cast concrete panel (P) installation step using the buried nuts and the asymmetric pockets can be performed in a case where it is difficult to carry out the construction of the precast concrete panel (P) using the buried nuts and asymmetric pockets in the new concrete pavement, If it is necessary to open the concrete pavement (O), pre-cast concrete panels (P) with buried nuts and asymmetric pockets are temporarily installed in the removed grooves (H).

Then, in the temporary use step, the pre-cast concrete panel (P) using the installed buried nuts and asymmetric pockets is temporarily used to smooth the road traffic.

The dowel bar 600 is installed in the old concrete pavement O on both sides or front and rear slopes of the removed groove H based on the removed grooves H, It is noted that the dowel bar 600 may be provided in the transverse direction of the tie bar O and the tie bar 610 may be provided in the longitudinal direction.

That is, a dowel bar 600 is installed in a traveling direction of an airplane or a heavy-duty vehicle traveling on a concrete pavement O, and a tie bar 610 is installed in a direction perpendicular to the traveling direction to have a structural strength of a concrete pavement And it is easy to cope with the stress applied to the concrete pavement at the upper part.

After the dowel bar 600 is installed, a steel bar 800 or a steel wire 900 is inserted into the through-hole 700 as needed, and the concrete panel P is integrally filled with the grout material Connect it to the behavior.

Next, in the step of installing the vinyl 660, a vinyl 660 having a predetermined thickness is installed on the bottom surface of the removed groove H.

Then, the pre-cast concrete panel (P) is moved and installed using the buried nuts and the asymmetric pockets. The pre-cast concrete panel (P) using the buried nuts and asymmetric pockets A pad 620 is installed on the upper open embedding nut 400a of the cast concrete panel P or a penetration type embedding nut 400b and an H beam 630 is installed on the pad 620, After the long bolt 640 is fixed through the beam 630 and the upper open embedding nut 400a or the penetration type embedding nut 400b, the wire 659 of the crane is connected to the H beam 630 The pre-cast concrete panel P using the buried nuts and the asymmetric pockets with the H beams 630 is moved downward by the crane so that the asymmetric pockets 200 face downward, And precast concrete using asymmetric pockets And install the panel (P).

If necessary, the lifting frame 650 may be disposed on the upper surface of the upper open embedding nut 400a or the penetrating embedding nut 400b of the precast concrete panel P using the buried nuts and the asymmetric pockets, After the long bolt 640 is provided through the upper open embedding nut 400a or the penetration type embedding nut 400b, the lifting hook 658 of the lifting frame 650 is fastened with a wire 659 are connected and the crane is moved so that the pre-cast concrete panel P using the buried nuts and the asymmetric pockets attached to the lifting frame 650 is moved downward by the asymmetric pockets 200 downward, A pre-cast concrete panel (P) with a fillet nut and asymmetric pockets is installed.

Next, in the height adjusting step, the flatness of the pre-cast concrete panel P using the buried nuts and the asymmetric pockets installed in the removed groove H is secured, and the height of the precast concrete panel P using the buried nuts and the asymmetric pockets A H-beam 630 or a lifting frame 650 is selected as the precast concrete panel P using the buried nuts and the asymmetric pockets which are seated in the demolished groove H, and the buried nuts and the asymmetric pockets are used The flatness of the precast concrete panel P is secured.

Next, in the grout filling step, the height of the pre-cast concrete panel P using the buried nuts and asymmetric pockets which are seated in the removed grooves H is adjusted to ensure flatness, and then the pre-cast concrete using the buried nuts and the asymmetric pockets The grout material is injected through the grouting injection port 300 of the panel P and the precast concrete panel P using the new embedding nut and the asymmetric pocket and the aged deteriorated material Grout the concrete pavement (O) tightly.

Next, the joint setting step is performed between the pre-cast concrete panel (P) and the pre-existing concrete pavement (O) using the new buried nuts and asymmetric pockets or between the pre-cast concrete panel (P) 670, and a sealant 680 is installed on the backup material 670 to provide a joint 690.

As described above, the precast concrete panel paving method using the buried nuts and the asymmetric pockets according to the present invention uses the old concrete pavement as a support to repair the old pavement concrete pavement, and the precast concrete panel of the present invention is installed However, in the case of a new concrete concrete pavement instead of a old concrete pavement, it is found out that a precast concrete panel of the present invention can be installed by providing a separate support to the ground.

Although the present invention has been described in the context of old concrete pavement for convenience, the present invention is not limited to this, but is applicable to new precast concrete pavement. Therefore, the present invention is not limited to any one of old concrete pavement and new concrete pavement. .

The preferred embodiments described in the specification of the present invention are intended to be illustrative, not limiting, and the scope of the present invention is indicated by the appended claims, and all modifications that come within the meaning of the claims are included in the present invention. .

100: Concrete panel 200: Asymmetric pocket
210: upper part 220: lower part
230: central portion 250:
260: Taper 300: Grouting inlet
310: Grouting outlet 400a: Upper open embedding nut
400b: Through-hole type embedding nut 410: Nut
420: Support part 500: Mortar injection groove
600: Dawelba 610: Taiba
620: Pad 630: H beam
640: long bolt 650: lifting frame
652: frame 654: vertical plate
656: transverse plate 658: lifting ring
660: vinyl 670: backup material
680: sealing material 690: joint
700: Through hole 800: Steel bar
810: tube 820: nut
830: grouting injection pipe 900: steel wire
910: Fixing hole H: Demolition groove
O: old concrete pavement
P: precast concrete panel using buried nuts and asymmetric pockets

Claims (17)

delete delete delete delete A concrete panel (100) comprising at least two or more rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, Characterized in that a photocatalyst composed of 40% of SiO2 sol and 9% of ZnO sol and 1% of at least one metal ion selected from Ag, Zn and Cu is applied. Cast concrete panel. A concrete panel (100) comprising at least two or more rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a A vertical plate 654 is welded to the inside of the rectangular frame 652 in the longitudinal direction and the vertical plate 654 is welded to the vertical plate 654 And the inner side of the rectangular frame 652, the transverse plate 656 And a lifting frame 650 provided with a lifting hook 658 is disposed at a predetermined position of the vertical plate 654. The lifting frame 650 and the upper open embedding nut 400a or the through- And a long bolt 640 is fixedly installed through the through hole 400b so that a steel rod 800 is inserted into the through hole 700 while being wrapped around the tube 810, A grouting injection pipe 830 is formed in the nut 820 and a fixing hole 910 is formed in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910 10 to 15 parts by weight of a crack preventing agent composed of 25 wt% of Portland cement, 50 wt% of calcite and 25 wt% of magnesia is mixed with 100 parts by weight of concrete made of cement, sand and gravel in the concrete panel 100, A bitumen, a monomer, a powder filter, a UV screening agent, (O) (Cl3) 2] 4 on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent, and a surface strengthening agent such as Ti 0.57 mol / l of a TiO2 sol prepared from CH3) 2 CHOH, 0.44 mol / l of a SiO2 sol prepared from C8H20O4Si and (CH3) CHOH and 0.50 mol / l of a ZnO sol (sol) prepared from Zn (C2H3O2) 2 (Sol), 40% of a SiO2 sol, 9% of a ZnO sol (sol), and at least one of Ag, Zn, and Zn in a mol / , Cu, and 1% or more of at least one metal ion selected from the group consisting of Cu, Cu, and Cu. The pre-cast concrete panel using the buried nuts and the asymmetric pockets. delete delete A concrete panel (100) comprising at least two or more rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the upper open embedding nut 400b A long bolt 640 is fixedly installed through the through type buried nuts 400b, A rod 800 is inserted into the tube 810 so that the nut 820 is fastened to both ends of the rod 800. A grouting injection pipe 830 is formed in the nut 820, A fixing line 910 is provided in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910. The concrete panel 100 is coated with 100 parts by weight of Portland cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of cement, 50% by weight of calcite and 25% by weight of magnesia are mixed and the bitumen, monomer, powder filter, UV blocker, OCH (Cl3) 2] 4 and (CH3 (O) (CH3) 2) 4 are coated on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent by applying a surface strengthening agent such as Olic Acid, Carboxylic Acid or Dibutyl Phthalate. ) 2 TiO2 sol (sol) 0.57 mol / l prepared with CHOH, SiO2 sol prepared with C8H20O4Si and (CH3) CHOH, And at least one metal ion selected from the group consisting of Ag, Zn, and Cu was supported on 0.50 mol / l of ZnO sol prepared from Zn (C2H3O2) 2, A photocatalyst coated with a photocatalyst consisting of 40% of SiO2 sol and 9% of ZnO sol and at least 1% of at least one metal ion selected from Ag, Zn and Cu, and a precast concrete panel using asymmetric pockets P);
A pad 620 is installed on the upper open embedding nut 400a or the penetration type embedding nut 400b of the precast concrete panel P using the manufactured buried nuts and asymmetric pockets, H beams 630 are installed and the elongated bolts 640 are fixedly installed through the H beam 630 and the upper open embedding nut 400a or the penetration type embedding nut 400b, 630 of a crane and a precast concrete panel P using an asymmetric pocket and a buried nut having an H beam 630 mounted thereon using the crane, The pre-cast concrete panel P using the buried nuts and the asymmetric pockets mounted on the vehicle is disposed in the reverse order to the vehicle, and the pre-cast concrete panels P ) To the place near the installation site .; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished portion of the concrete pavement O made of the aged concrete panel with four pavement units up to (O); Separating the four pack units from the old concrete pavement determined in the demolishing part determination step to a predetermined size using a wheel saw and demolishing the same; Cutting and removing the old concrete pavement (O) to uniformly obtain a bottom surface of the removed raised grooves (H) by using a roller and compaction with uniform strength;
Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H);
Temporarily using a pre-cast concrete panel (P) using the installed buried nuts and asymmetric pockets;
Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is inserted into the upper open embedding nut 400a of the precast concrete panel P using the buried nuts and the asymmetric pockets, The H beam 630 is installed on the pad 620 and the H beam 630 and the upper open embedding nut 400a or the through hole type buried nuts 400b, Type buried nuts 400b so as to fix the long bolt 640. The H beam 630 is connected to the H beam 630 by a crane wire 659, The precast concrete panel P using the buried nuts and the asymmetric pockets is moved in the demolding grooves H with the asymmetric pockets 200 facing downward to move the precast concrete panel P using the buried nuts and asymmetric pockets And an installation step; It is possible to secure the flatness of the precast concrete panel P using the embedding nut and the asymmetric pocket seated on the demolished groove H by using the H beam and to improve the flatness of the precast concrete panel P using the embedding nut and the asymmetric pockets Adjusting a height; The grouting material injected through the grouting injection port 300 of the precast concrete panel P using the asymmetric pockets and the buried nuts placed in the demolished grooves is checked to see whether the grouting material injected from the grouting outlets 310 flows out, Grout filling the pre-cast concrete panel (P) using the asymmetric pockets and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And installing a joint 690 to the pre-cast concrete panel packing method.
A concrete panel (100) comprising at least two or more rectangular divided bodies having a predetermined thickness and width; A plurality of asymmetric pockets (200) cut out at predetermined intervals at a lower side of a side surface of the concrete panel (100) so as to have a predetermined shape; A grouting inlet 300 communicating with an asymmetric pocket 200 formed at the lower side of the side wall of the concrete panel 100 and injecting the grout material; A grouting outlet 310 communicating with the asymmetric pocket 200 through the upper portion of the concrete panel 100 while being spaced apart from the grouting inlet 300 by a predetermined distance and discharging the grout material injected through the grouting inlet 300, Wow; An upper open embedding nut 400a or a through type embedding nut 400b which is installed at a predetermined position on the inner side surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the transverse direction of the concrete panel 100, Wow; A mortar injection groove 500 connected to a side surface of the asymmetric pocket 200 and formed at an edge of the concrete panel 100; A through hole (700) formed through the concrete panel (100) between the asymmetric pockets (200) and having a predetermined diameter in the longitudinal direction; The asymmetric pocket 200 has a width greater than the width of the upper portion 210 and the lower portion 220 and is larger than the width of the upper portion 210 and the lower portion 220, And a tie bar 610 is inserted in the longitudinal direction of the dowel bar 600. The tie bar 610 is inserted in the longitudinal direction and the upper open embedding nut 400a is inserted into the asymmetric pocket 200, Or the through type buried nuts 400b are composed of a nut 410 having a constant inner diameter and a supporting part 420 horizontally installed on both sides in the center of the nut 410. The upper open type buried nut 400a A vertical plate 654 is welded to the inside of the rectangular frame 652 in the longitudinal direction and the vertical plate 654 is welded to the vertical plate 654 And the inner side of the rectangular frame 652, the transverse plate 656 And a lifting frame 650 provided with a lifting hook 658 is disposed at a predetermined position of the vertical plate 654. The lifting frame 650 and the upper open embedding nut 400a or the through- And a long bolt 640 is fixedly installed through the through hole 400b so that a steel rod 800 is inserted into the through hole 700 while being wrapped around the tube 810, A grouting injection pipe 830 is formed in the nut 820 and a fixing hole 910 is formed in the through hole 700 and a steel wire 900 is inserted into the fixing hole 910 10 to 15 parts by weight of a crack preventing agent composed of 25 wt% of Portland cement, 50 wt% of calcite and 25 wt% of magnesia is mixed with 100 parts by weight of concrete made of cement, sand and gravel in the concrete panel 100, A bitumen, a monomer, a powder filter, a UV screening agent, (O) (Cl3) 2] 4 on the upper surface of the concrete panel 100 or on the surface of the surface strengthening agent, and a surface strengthening agent such as Ti 0.57 mol / l of a TiO2 sol prepared from CH3) 2 CHOH, 0.44 mol / l of a SiO2 sol prepared from C8H20O4Si and (CH3) CHOH and 0.50 mol / l of a ZnO sol (sol) prepared from Zn (C2H3O2) 2 (Sol), 40% of a SiO2 sol, 9% of a ZnO sol (sol), and at least one of Ag, Zn, and Zn in a mol / , Cu, and 1% of at least one metal ion selected from Cu, and a precast concrete panel (P) using asymmetric pockets; The lifting frame 650 is disposed on the upper surface of the upper open embedding nut 400a or the penetrating embedding nut 400b of the precast concrete panel P using the manufactured buried nuts and asymmetric pockets, A long bolt 640 is inserted through the upper open embedding nut 400a or the penetration type embedding nut 400b and the wire 659 of the crane is attached to the lifting hook 658 of the lifting frame 650 The pre-cast concrete panel P using the buried nuts and the asymmetric pockets attached to the lifting frame 650 is moved to the vicinity of the installation site by moving the crane, Transporting a precast concrete panel (P) using a buried nut and an asymmetrical pocket in a reverse order to a precast concrete panel (P) mounted on a vehicle; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished portion of the concrete pavement O made of the aged concrete panel with four pavement units up to (O);
Separating the four pack units from the old concrete pavement determined in the demolishing part determination step to a predetermined size using a wheel saw and demolishing the same; Cutting and removing the old concrete pavement (O) to uniformly obtain a bottom surface of the removed raised grooves (H) by using a roller and compaction with uniform strength; Installing a precast concrete panel (P) using the buried nuts and asymmetric pockets in the demolished grooves (H); Temporarily using a pre-cast concrete panel (P) using the installed buried nuts and asymmetric pockets; Lifting and moving the precast concrete panel (P) using the installed buried nuts and asymmetric pockets near the installation site; Installing a dowel bar (600) in a transverse direction and installing a tie bar (610) in a longitudinal direction on the old concrete pavement (O) placed on both sides of the demolished groove (H); (660) having a predetermined thickness on the bottom surface of the demolished groove (H); The pre-cast concrete panel P using the buried nuts and the asymmetric pockets carried near the installation place on the vinyl 660 is inserted into the upper open embedding nut 400a of the precast concrete panel P using the buried nuts and the asymmetric pockets, The lifting frame 650 is disposed on the top surface of the through hole type buried nuts 400b and the long bolt 640 is passed through the space between the lifting frame 650 and the top open buried nuts 400a or the through type buried nuts 400b, A wire 659 of a crane is connected to a lifting hook 658 of the lifting frame 650 and then the crane is moved so that a buried nut attached to the lifting frame 650 and a free Moving and installing the precast concrete panel P using the buried nuts and asymmetric pockets in the removed grooves H with the asymmetric pockets 200 facing downward; It is possible to secure the flatness of the precast concrete panel P using the embedding nut and the asymmetric pocket seated on the demolished groove H by using the H beam and to improve the flatness of the precast concrete panel P using the embedding nut and the asymmetric pockets Adjusting a height; The grouting material injected through the grouting injection port 300 of the precast concrete panel P using the asymmetric pockets and the buried nuts placed in the demolished grooves is checked to see whether the grouting material injected from the grouting outlets 310 flows out, Grout filling the pre-cast concrete panel (P) using the asymmetric pockets and the old aged concrete pavement (O); The mortar M is injected at a constant height between the pre-cast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O to form a new pre-cast concrete panel P ) And the retained aged concrete pavement (O) with mortar; A backup material 670 is installed between the precast concrete panel P using the new buried nuts and the asymmetric pockets and the old aged concrete pavement O and a sealing material 680 is installed on the backup material 670 And installing a joint 690 to the pre-cast concrete panel packing method.

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KR1020150136984A 2015-09-25 2015-09-25 Precast concrete panels and paving method using an embedded nut and asymmetric pocket KR101705311B1 (en)

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JP2004353241A (en) * 2003-05-28 2004-12-16 Oriental Construction Co Ltd Grout injection method using vacuum pump jointly at outer cable anchor part of prestressed concrete bridge
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KR100662015B1 (en) 2006-03-13 2006-12-28 한국유지관리 주식회사 Precast concrete panel for paving of road
KR100687211B1 (en) 2005-02-23 2007-02-27 한국유지관리 주식회사 Method of paving road using precast concrete panel
KR100687210B1 (en) 2005-02-23 2007-02-27 한국유지관리 주식회사 Precast concrete panel for paving of road and method for preparation thereof
KR100710892B1 (en) 2005-03-10 2007-04-27 한국유지관리 주식회사 A concrete panel for pavement and pavement construction method using it
KR100947655B1 (en) 2009-06-16 2010-03-12 이풍희 Method for resurfacing of concrete pavement using remitar
KR101285089B1 (en) 2011-10-28 2013-07-17 한국건설기술연구원 Paved road using the same with level adjustable prefabricated substructure
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003252563A (en) * 2002-03-07 2003-09-10 Oriental Construction Co Ltd Method of dismantling concrete structure and lifting sling used in dismantling
JP2004353241A (en) * 2003-05-28 2004-12-16 Oriental Construction Co Ltd Grout injection method using vacuum pump jointly at outer cable anchor part of prestressed concrete bridge
KR100687211B1 (en) 2005-02-23 2007-02-27 한국유지관리 주식회사 Method of paving road using precast concrete panel
KR100687210B1 (en) 2005-02-23 2007-02-27 한국유지관리 주식회사 Precast concrete panel for paving of road and method for preparation thereof
KR100710892B1 (en) 2005-03-10 2007-04-27 한국유지관리 주식회사 A concrete panel for pavement and pavement construction method using it
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KR20060071384A (en) * 2006-06-05 2006-06-26 한국유지관리 주식회사 Precast concrete panel using height-controller and its precast pavement method
KR100947655B1 (en) 2009-06-16 2010-03-12 이풍희 Method for resurfacing of concrete pavement using remitar
KR101285089B1 (en) 2011-10-28 2013-07-17 한국건설기술연구원 Paved road using the same with level adjustable prefabricated substructure
KR101544988B1 (en) * 2014-12-15 2015-08-18 우백건설 주식회사 Precast concrete panel and its manufacturing and paving method using the same

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