KR101629026B1 - Hydraulic Electric Control Unit of Electric Control Break System - Google Patents
Hydraulic Electric Control Unit of Electric Control Break System Download PDFInfo
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- KR101629026B1 KR101629026B1 KR1020100040712A KR20100040712A KR101629026B1 KR 101629026 B1 KR101629026 B1 KR 101629026B1 KR 1020100040712 A KR1020100040712 A KR 1020100040712A KR 20100040712 A KR20100040712 A KR 20100040712A KR 101629026 B1 KR101629026 B1 KR 101629026B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/12—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/12—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
- B60T13/14—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/12—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid
- B60T13/14—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being liquid using accumulators or reservoirs fed by pumps
- B60T13/142—Systems with master cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/24—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being gaseous
- B60T13/46—Vacuum systems
- B60T13/52—Vacuum systems indirect, i.e. vacuum booster units
- B60T13/565—Vacuum systems indirect, i.e. vacuum booster units characterised by being associated with master cylinders, e.g. integrally formed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/24—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release the fluid being gaseous
- B60T13/46—Vacuum systems
- B60T13/52—Vacuum systems indirect, i.e. vacuum booster units
- B60T13/57—Vacuum systems indirect, i.e. vacuum booster units characterised by constructional features of control valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/04—Arrangements of piping, valves in the piping, e.g. cut-off valves, couplings or air hoses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/18—Safety devices; Monitoring
- B60T17/22—Devices for monitoring or checking brake systems; Signal devices
- B60T17/221—Procedure or apparatus for checking or keeping in a correct functioning condition of brake systems
- B60T17/222—Procedure or apparatus for checking or keeping in a correct functioning condition of brake systems by filling or bleeding of hydraulic systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/17—Using electrical or electronic regulation means to control braking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/58—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration responsive to speed and another condition or to plural speed conditions
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Abstract
본 발명의 ABS/ESC용 HECU(4,Hydraulic Electric Control Unit)에 유압회로 와 더불어 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)와 마스터실린더(1)쪽으로 이어진 회로에 연결된 진공회로를 형성함으로써, 자동차 조립라인상에서 블리딩(Bleeding)공정시 2차 회로(9)를 위한 진공공정 생략으로 HECU 생산사이클(Cycle)의 소요시간을 단축할 수 있고, 또한 상기 2차 회로(9)에 오일주입회로를 더 연결해줌으로써, 2차 회로(9)쪽 오일주입시 차량 주행특정모드마다 반복적인 모터(5)의 구동을 요구하지 않아 진동소음과 내구성을 향상할 수 있는 특징을 갖는다.The secondary circuit 9 and the master cylinder 1 (not shown) connected to the inlet port of the pump 6 from the accumulator 7 together with the hydraulic circuit are connected to the ABS / ESC HECU (4) ), It is possible to shorten the time required for the HECU production cycle by omitting the vacuum process for the secondary circuit 9 during the bleeding process on the automobile assembly line, By further connecting an oil injection circuit to the secondary circuit 9, it is not required to repeatedly drive the motor 5 for each specific driving mode of the vehicle during oil injection to the secondary circuit 9, thereby improving vibration noise and durability .
Description
본 발명은 전자제어식 제동장치에 관한 것으로, 특히 유압회로를 이루는 2차회로에 대한 블리딩(Bleeding) 공정을 없앤 전자제어식 제동장치의 통합유압제어유닛에 관한 것이다.BACKGROUND OF THE
일반적으로 바퀴잠김 현상을 방지하는 ABS(Anti Lock Brake System)나, 선회 한계성능 초과시 차량 거동을 안정화시키는 ESC(Electronic Stability Control)와 같은 전자제어식 제동장치가 적용됨으로써, 차량의 안전성을 크게 향상한다.In general, safety of the vehicle is greatly improved by applying an ABS (Anti-Lock Brake System) that prevents the wheel locking phenomenon and an electronically controlled braking device such as ESC (Stability Control) that stabilizes the vehicle behavior when the swing limit performance is exceeded.
전자제어식 제동장치는 마스터실린더와 휠실린더사이의 유압회로내 유압흐름을 통합제어하도록 HECU(Hydraulic Electric Control Unit)를 이용하며, ABS/ESC나 ESC에 적용된 HECU의 일례는 1개의 펌프하우징에 모터 및 펌프와 더불어 솔레노이드밸브와 체크밸브 및 어큐뮬레이터와 압력센서등이 장착되어 유압회로를 구성함으로써, ABS/EBD/TCS/ESC과 같은 전자제어식 제동장치에서 요구하는 유압제어를 구현한다. The electronically controlled braking system uses a HECU (Hydraulic Electric Control Unit) to control the hydraulic flow in the hydraulic circuit between the master cylinder and the wheel cylinder. One example of the HECU applied to the ABS / ESC or ESC is a motor In addition to the pump, a solenoid valve, check valve, accumulator and pressure sensor are mounted to constitute a hydraulic circuit to realize the hydraulic control required by electronically controlled braking devices such as ABS / EBD / TCS / ESC.
상기와 같은 HECU는 자동차 인라인에서 조립된 후 오일 주입공정을 거친 다음 양산되는 공정을 거친다.The HECU as described above is assembled in an automobile inline, then subjected to an oil injection process, and then mass-produced.
하지만, 현재 양산되어 적용되는 HECU는 오일주입공정을 수행하기 전 생산사이클(Cycle) 소요시간을 증가시키는 여러 단계의 공정을 더 필요로 한다.However, HECU, which is currently applied in mass production, requires several steps to increase the cycle time before oil injection.
이는 HECU내 유압회로에 오일을 주입해 양산됨에 기인한 것으로, 이로 인해 오일주입을 위한 블리딩(Bleeding) 공정수행 전 어큐뮬레이터와 펌프의 입구포트(Inlet Port)사이로 형성된 2차 회로쪽 진공공정을 수행할 수밖에 없고, 이러한 공정추가로 HECU 생산사이클(Cycle)이 증가되는 주요 원인으로 작용된다.This is due to the fact that oil is injected into the hydraulic circuit in the HECU, which leads to a secondary circuit side vacuum process between the accumulator and the inlet port of the pump before the bleeding process for oil injection. And the addition of these processes is a major cause of an increase in the HECU production cycle.
또한, 2차 회로에 오일을 주입하기 위해선 오일주입전, HECU 어큐뮬레이터내 오일이 남아 있는 것을 방지하기 위해 차량 주행특정모드마다 모두 수행될 수밖에 없고, 이는 반복적인 모터 구동을 요구함으로써 진동과 소음발생이 심하고 내구성도 약화시키는 원인으로 작용될 소지도 갖는다.
In order to prevent oil from remaining in the HECU accumulator before injecting the oil to inject the oil into the secondary circuit, it is inevitable that the oil is injected into the secondary circuit. This requires repeated motor driving, And it is also likely to act as a cause of weakening durability.
이에 본 발명은 상기와 같은 점을 감안하여 발명된 것으로, HECU(Hydraulic Electric Control Unit)의 유압회로에 진공을 형성할 때 2차 회로쪽도 함께 진공을 형성함으로써, 2차 회로를 위한 블리딩(Bleeding)공정을 없애 생산사이클(Cycle) 소요시간을 줄일 수 있는 통합유압제어유닛을 제공하는데 목적이 있다. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and it is an object of the present invention to provide a hydraulic circuit of a hydraulic electric control unit (HECU) ) Process in order to reduce the time required for the production cycle.
또한, 본 발명은 HECU(Hydraulic Electric Control Unit)의 유압회로인 2차 회로쪽으로 대기노출되고 일방향흐름을 갖는 오일주입회로를 더 형성함으로써, 2차 회로쪽 오일주입공정을 자동차 조립라인에서 수행하지 않아 불필요한 모터 작동 횟수를 줄여 진동소음과 내구성 품질을 향상할 수 있는 통합유압제어유닛을 제공하는데 목적이 있다.In addition, the present invention further provides an oil injection circuit that is exposed to the secondary circuit, which is a hydraulic circuit of a Hydraulic Electric Control Unit (HECU), and has a unidirectional flow, so that the oil injection process for the secondary circuit is not performed in a car assembly line And to provide an integrated hydraulic control unit capable of reducing the number of unnecessary motor operations to improve vibration noise and durability quality.
또한, 본 발명은 HECU(Hydraulic Electric Control Unit)의 유압회로인 2차 회로쪽으로 대기노출되고 일방향흐름을 갖는 한쌍의 오일주입회로를 형성함으로써, 2차 회로쪽 오일주입을 보다 신속히 수행할 수 있는 통합유압제어유닛을 제공하는데 목적이 있다.
Further, according to the present invention, by forming a pair of oil injection circuits that are exposed to the secondary circuit, which is a hydraulic circuit of a Hydraulic Electric Control Unit (HECU), and have a unidirectional flow, It is an object of the present invention to provide a hydraulic control unit.
상기와 같은 목적을 달성하기 위한 본 발명은, 마스터실린더와 차륜제동부사이로 이어진 유압회로를 형성하고, 어큐뮬레이터와 펌프쪽으로 이어진 2차 회로를 형성한 통합유압제어유닛에 있어서,According to an aspect of the present invention, there is provided an integrated hydraulic control unit in which a hydraulic circuit is formed between a master cylinder and a wheel braking portion, and a secondary circuit connected to an accumulator and a pump is formed,
상기 2차 회로와 상기 마스터실린더쪽으로 이어지는 회로를 연결한 진공회로와, 상기 2차 회로에서 이어져 대기에 노출되는 오일주입회로를 포함한 것을 특징으로 한다.
A vacuum circuit connecting the secondary circuit and a circuit leading to the master cylinder, and an oil injection circuit connected to the secondary circuit and exposed to the atmosphere.
상기 진공회로는 상기 2차 회로에서 이어져 상기 마스터실린더쪽에 이어진 회로에 연결된 진공라인과, 상기 진공라인에 설치된 제1밸브로 구성한다. The vacuum circuit includes a vacuum line connected to a circuit connected to the master cylinder in the secondary circuit, and a first valve installed in the vacuum line.
상기 제1밸브는 일방향흐름을 형성하는 ECV(Evacuation Check Valve)이며, 진공흡입공정에 따른 저압에서 작동한다.
The first valve is an evacuation check valve (ECV) forming a one-way flow and operates at a low pressure in accordance with the vacuum suction process.
상기 오일주입회로는 상기 2차 회로에서 이어져 대기에 노출되는 주입라인과, 상기 주입라인에 설치된 제2밸브로 구성한다.
The oil injection circuit is composed of an injection line which is exposed in the air in the secondary circuit and a second valve installed in the injection line.
상기 제2밸브는 일방향흐름을 형성하는 BCV(Bleeding Check Valve)이다.
The second valve is a bleeding check valve (BCV) forming a one-way flow.
이와 달리 상기 통합유압제어유닛은 상기 진공회로는 상기 2차 회로에서 이어져 대기에 노출되는 제1주입라인으로 첫 번째 오일주입회로를 이루고, 상기 오일주입회로는 상기 제1주입라인에 간격을 두고 상기 2차 회로에서 이어져 대기에 노출되는 제2주입라인으로 두 번째 오일주입회로를 형성하는 것을 특징으로 한다.
The integrated hydraulic control unit may be configured such that the vacuum circuit includes a first injection line connected to the secondary circuit and exposed to the atmosphere, the oil injection circuit includes a first injection line, And the second oil injection circuit is formed by the second injection line which is continued in the secondary circuit and exposed to the atmosphere.
상기 제1주입라인은 어큐뮬레이터쪽으로 더 근접하고, 상기 제1주입라인은 펌프쪽으로 더 근접한 위치에 형성되며, 상기 제1·2주입라인에는 각각 일방향흐름을 형성하는 BCV(Bleeding Check Valve)타입 밸브가 설치된다.
The first injection line is closer to the accumulator, the first injection line is formed at a position closer to the pump side, and a BCV (Bleeding Check Valve) type valve forming a one-way flow in each of the first and second injection lines Respectively.
이러한 본 발명에 의하면, HECU(Hydraulic Electric Control Unit)의 양산시 2차 회로쪽에 대한 블리딩(Bleeding)공정을 없애 단축된 생산사이클(Cycle)소요시간을 통한 원가절감 효과를 갖는다. According to the present invention, the bleeding process for the secondary circuit side of the HECU (Hydraulic Electric Control Unit) is mass-produced, and the manufacturing cost is reduced through the shortened production cycle time.
2차 회로쪽 오일주입을 자동차 조립라인에서 수행하지 않음에 따른 줄어든 모터 작동 횟수로 진동소음과 내구성 품질도 향상하는 효과도 갖는다.The vibration noise and the durability quality are improved by the number of times of the motor operation which is reduced due to not performing the oil injection of the secondary circuit side in the car assembly line.
2차 회로쪽으로 한쌍으로 이루어진 오일주입회로를 형성해 2차 회로쪽에 대한 오일주입을 보다 신속히 수행할 수 있는 효과도 갖는다.
It is possible to form an oil injection circuit of a pair in the secondary circuit, and to perform the oil injection to the secondary circuit side more quickly.
도 1은 본 발명의 제1실시예에 따른 통합유압제어유닛을 적용한 ESC(Electronic Stability Control)타입 전자제어식 제동장치의 유압회로 구성도이며, 도 2는 도 1에 따른 2차 회로쪽 진공형성 및 오일주입공정도이고, 도 3은 본 발명의 제2실시예에 따른 통합유압제어유닛을 적용한 ABS(Anti Lock Brake System)타입 전자제어식 제동장치의 유압회로 구성도이며, 도 4는 도 3에 따른 2차 회로쪽 진공형성 및 오일주입공정도이며, 도 5는 본 발명의 제3실시예에 따른 통합유압제어유닛을 적용한 ESC(Electronic Stability Control)타입 전자제어식 제동장치의 유압회로 구성도이며, 도 6은 도 5에 따른 2차 회로쪽 오일주입공정도이다.1 is a hydraulic circuit diagram of an ESC (Electronic Stability Control) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to the first embodiment of the present invention is applied. FIG. 3 is a hydraulic circuit diagram of an ABS (Anti-lock Brake System) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to a second embodiment of the present invention is applied, and FIG. FIG. 5 is a hydraulic circuit diagram of an electronic stability control (ESC) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to a third embodiment of the present invention is applied, and FIG. 5 is a view showing the oil injection process for the secondary circuit according to Fig.
이하 본 발명의 실시예를 첨부된 예시도면을 참조로 상세히 설명하며, 이러한 실시예는 일례로서 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 여러 가지 상이한 형태로 구현될 수 있으므로, 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which illustrate exemplary embodiments of the present invention. The present invention is not limited to these embodiments.
도 1은 본 발명의 제1실시예에 따른 통합유압제어유닛을 적용한 ESC(Electronic Stability Control)타입 전자제어식 제동장치의 유압회로 구성도이다.1 is a hydraulic circuit diagram of an electronic stability control (ESC) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to the first embodiment of the present invention is applied.
도시된 바와 같이, ESC타입 전자제어식 제동장치는 마스터실린더(1)와 제1·2차륜제동부(2)사이로 유압회로를 형성하고, 제동시 유압흐름을 통합제어하는 HECU(4, Hydraulic Electric Control Unit)를 갖춘다.As shown in the figure, the ESC type electronically controlled braking apparatus includes a hydraulic circuit between the
본 실시예에 따른 전자제어식 제동장치는 급발진이나 급가속시 과대한 슬립방지를 위해 엔진구동력을 조절하는 TCS(Traction Control System) 또는 차량 중량 변화에 따라 전류 및 후륜의 제동력 배분을 전자적으로 최적화하는 EBD(Electronic Brake Force Distribution)에도 적용된다.The electronically controlled braking device according to the present embodiment includes a TCS (Traction Control System) for adjusting the engine driving force for preventing excessive slip during sudden acceleration or rapid acceleration, or an EBD (Throttle Control System) for electronically optimizing the braking force distribution of the current and the rear wheels (Electronic Brake Force Distribution).
상기 제1차륜제동부(2)는 상기 HECU(4)의 유압회로에 이어진 우측전륜휠실린더(2a)와 좌측후륜휠실린더(2b)를 갖추고, 상기 제2차륜제동부(3)는 상기 HECU(4)의 유압회로에 이어진 좌측전륜휠실린더(3a)와 우측후륜휠실린더(3b)를 갖추며, 이는 통상적인 구성이다.The first
상기 HECU(4)는 모터(5)와 펌프(6) 및 어큐뮬레이터(7)와 전자개폐되는 다수의 밸브(8)들을 설치한 유압회로를 갖추며, 이러한 유압회로는 제1차륜제동부(2)쪽으로 이어지는 회로와 제2차륜제동부(3)쪽으로 이어지는 회로로 한쌍을 이루어 펌프하우징을 통해 형성된다.The HECU 4 is provided with a hydraulic circuit in which a
상기 어큐뮬레이터(7)는 유압회로와 연결되어 제동상태에 따른 오일보관 및 배출작용을 하고, 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)를 형성한다.The
본 실시예에 따른 HECU(4)에는 제동시 작용하는 유압회로와 더불어 자동차 인라인 조립양산시 블리딩(Bleeding)공정을 필요로 하지 않는 진공회로를 더 형성하며, 상기 진공회로는 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)를 이용해 형성한다.The HECU 4 according to the present embodiment is provided with a hydraulic circuit which operates during braking and a vacuum circuit which does not require a bleeding process in mass production of an automobile in-line assembly. The vacuum circuit is connected to the
상기 진공회로는 일례로서 한쪽을 2차 회로(9)에 연결하고 그 반대쪽을 마스터실린더(1)쪽으로 이어진 회로에 연결한 위치로 형성하며, 필요에 따라 1곳 이상의 위치에 형성할 수 있다.The vacuum circuit is formed at a position where one side is connected to the secondary circuit 9 and the other side is connected to a circuit connected to the
상기 진공회로는 2차 회로(9)에서 이어져 마스터실린더(1)쪽에 연결된 회로로 진공라인(10)을 연결하고, 상기 진공라인(10)에 제1밸브(11)를 설치해 구성한다.The vacuum circuit is constituted by connecting a
상기 제1밸브(11)는 일방향흐름을 형성하는 ECV(Evacuation Check Valve)이며, 자동차 조립라인상에서 블리딩(Bleeding)공정전 유압회로내 진공공정시 2차 회로(9)내 공기배출과 잔존오일배출을 위해 진공흡입공정에 따른 저압에서 작동한다.The
상기 진공흡입공정에 따른 저압은 HECU의 설계사양에 따라 결정한다. The low pressure due to the vacuum suction process is determined according to the design specifications of HECU.
본 실시예에 따른 HECU(4)에는 상기 유압회로 및 진공회로와 더불어 2차 회로(9)에 연결된 오일주입회로를 더 형성하며, 상기 오일주입회로는 2차 회로(9)에서 이어져 대기에 노출되도록 주입라인(20)을 연결하고, 상기 주입라인(20)에는 제2밸브(21)를 설치해 구성한다.The HECU 4 according to the present embodiment further includes an oil injection circuit connected to the secondary circuit 9 in addition to the hydraulic circuit and the vacuum circuit. The oil injection circuit is connected to the secondary circuit 9, And the
상기 제2밸브(21)는 일방향흐름을 형성하는 BCV(Bleeding Check Valve)이다.The
상기 오일주입회로는 BCV(Bleeding Check Valve)타입 제2밸브(21)를 적용하지 않고 단순한 볼을 적용할 수 있는데, 이는 주입라인(20)이 2차 회로(9)쪽 오일주입을 위한 작용이므로 HECU 조립공정시 오일주입을 완료한 후 볼을 이용해 주입라인(20)을 막더라도 작용에 영향을 끼치지 않음에 기인한다.The oil injection circuit can apply a simple ball without applying a BCV (Bleeding Check Valve) type
상기와 같이 볼을 이용하면, 주입라인(20)에 BCV타입 제2밸브(21)가 설치되지 않은 상태로 한 후 2차회로(9)의 오일주입후 볼을 이용해 주입라인(20)을 막아주므로, 제1밸브(21)에 따른 비용을 절감할 수 있게 된다.As described above, after the BCV type
도 2는 본 발명의 제1실시예에 따른 2차 회로쪽 진공형성 및 오일주입공정을 나타낸다.Fig. 2 shows a vacuum forming and oil injection process for the secondary circuit according to the first embodiment of the present invention.
이는, 자동차 인라인 조립공정에서 모터(5)와 펌프(6) 및 어큐뮬레이터(7)와 전자개폐되는 다수의 밸브(8)들을 펌프하우징에 설치해 HECU(4)를 조립한 후, 최종적인 제품양산을 위한 오일주입전 진공공정을 수행하는 과정이다.This is because the HECU 4 is assembled by installing the
모터(5)를 가동해 유압회로내 진공압을 형성하면 도시된 바와 같이, 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)와 진공회로에도 진공압을 형성한다.When the
본 실시예에선 상기와 같이 진공회로의 진공라인(10)에 형성된 진공압이 진공흡입공정에 따른 저압에 도달하면, 진공라인(10)에 설치된 제1밸브(11)가 열림으로써, 어큐뮬레이터(7)쪽 잔존오일이 공기와 함께 2차 회로(9)로 빠져 나온 후 진공라인(10)을 거쳐 마스터실린더(1)쪽으로 배출된다. In this embodiment, when the vacuum pressure formed in the
이러한 작용으로 인해 조립라인상에서 2차회로(9)를 제외한 HECU(4)의 유압회로쪽 오일주입이 수행되므로, HECU(4)에 대한 생산사이클(Cycle)의 소요시간을 단축할 수 있다. Because of this operation, oil injection to the hydraulic circuit of the
또한, 2차회로(9)에 대한 오일주입도 HECU(4)에 대한 블리딩(Bleeding)공정 후, 동일한 인라인 조립공정에서 오일주입회로를 이용함으로써 2차회로(9)쪽에 대한 오일주입작업도 간단히 수행할 수 있다.The oil injection to the secondary circuit 9 can also be easily performed by using the oil injection circuit in the same inline assembly process after the bleeding process for the
즉, 오일주입회로를 이루는 주입라인(20)의 대기노출 끝단부위로 오일주입압력을 가해 BCV타입 제2밸브(21)를 열어주면, 열려진 상기 제2밸브(21)를 통해 주입라인(20)과 2차 회로(9)가 서로 연통된 상태로 전환되므로 오일이 2차 회로(9)쪽으로 주입될 수 있게 된다.That is, when the BCV type
이를 통해 본 실시예에선 차량 주행특정모드별로 모터(5)를 가동하지 않고서도 한쌍의 오일주입회로를 이용함으로써, 2차회로(9)쪽에 오일을 간단하게 직접 주입할 수 있는 편리함을 갖는다.Accordingly, in this embodiment, the oil is injected directly into the secondary circuit 9 side by using a pair of oil injection circuits without operating the
도 3은 본 발명의 제2실시예에 따른 통합유압제어유닛을 적용한 ABS(Anti Lock Brake System)타입 전자제어식 제동장치의 유압회로 구성도를 나타낸다.3 is a hydraulic circuit diagram of an ABS (Anti-lock Brake System) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to a second embodiment of the present invention is applied.
도시된 바와 같이, ABS타입 전자제어식 제동장치용 HECU(4, Hydraulic Electric Control Unit)도 ESC타입 전자제어식 제동장치용 HECU(4)와 동일한 위치로 진공회로와 오일주입회로를 더 형성한다.As shown in the figure, the
본 실시예에서도 상기 진공회로는 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)와 이어져 마스터실린더(1)쪽에 연결된 회로로 진공라인(100)을 연결하고, 상기 진공라인(100)에 제1밸브(111)를 설치해 구성한다.The vacuum circuit is connected to the secondary circuit 9 extending from the
상기 제1밸브(111)는 일방향흐름을 형성하는 ECV(Evacuation Check Valve)이며, 진공흡입공정에 따른 저압이 걸릴 때 열리게 된다.The
또한, 본 실시예에 따른 오일주입회로도 2차 회로(9)에서 이어져 대기에 노출되도록 주입라인(200)을 연결하고, 상기 주입라인(200)에는 일방향흐름을 형성하는 BCV(Bleeding Check Valve)타입 제2밸브(211)를 설치해 구성한다.The oil injection circuit according to the present embodiment is also connected to the
도 4는 도 3에 따른 2차 회로쪽 진공형성 및 오일주입공정도로서, 모터(5)를 가동해 유압회로내 진공압을 형성하면 2차 회로(9)와 진공회로에도 진공압이 형성되고, 진공라인(100)에 진공흡입공정에 따른 저압으로 제1밸브(111)쪽이 열림으로써, 어큐뮬레이터(7)와 2차 회로(9)쪽이 진공압으로 공기와 잔존오일이 모두 배출된다.Fig. 4 is a process diagram of vacuum forming and oil injection to the secondary circuit according to Fig. 3, in which vacuum pressure is formed in the secondary circuit 9 and the vacuum circuit when the
이로서, 본 실시예에서도 동일하게 자동차 조립라인상에서 오일주입전 블리딩(Bleeding)공정시 2차 회로(9)쪽 공정이 생략되므로, HECU 생산사이클(Cycle)의 소요시간을 단축할 수 있다. As a result, in the present embodiment as well, since the process of the secondary circuit 9 is omitted in the bleeding process before oil injection on the automobile assembly line, the time required for the HECU production cycle can be shortened.
또한, 본 실시예에 따른 오일주입회로를 이루는 주입라인(200)을 이용해 2차 회로(9)쪽으로 오일을 주입함으로써, 2차 회로(9)쪽 오일주입이 차량 주행특정모드마다 반복적인 모터구동을 요구하지 않고, 자동차 조립라인에서 수행되지 않는 편리함도 동일하게 구현할 수 있다.By injecting oil to the secondary circuit 9 by using the
이로부터 알 수 있는 바와 같이, 본 발명에 따른 통합제어유닛인 HECU(4)는 설계변경이 없이 ESC나 ABS등에 적용될 수 있는 범용성과 편리함을 구현할 수 있다. As can be seen from the figure, the
도 5는 본 발명의 제3실시예에 따른 통합유압제어유닛을 적용한 ESC(Electronic Stability Control)타입 전자제어식 제동장치의 유압회로 구성도를 나타낸다.5 shows a hydraulic circuit configuration diagram of an electronic stability control (ESC) type electronically controlled braking apparatus to which an integrated hydraulic control unit according to a third embodiment of the present invention is applied.
도시된 바와 같이, 본 실시예에선 어큐뮬레이터(7)에서 펌프(6)의 입구포트(Inlet Port)쪽으로 이어진 2차 회로(9)쪽에 ECV(Evacuation Check Valve)를 적용한 진공회로를 형성하지 않고, 상기 2차 회로(9)쪽으로 일방향흐름을 형성하는 BCV(Bleeding Check Valve)를 적용한 오일주입회로만을 형성한다. As shown in the figure, in the present embodiment, a vacuum circuit applying ECV (Evacuation Check Valve) is not formed on the side of the secondary circuit 9 extending from the
이로 인해 본 실시예는 HECU 조립공정에서 2차회로(9)와 어큐뮬레이터(7)쪽을 위한 별도의 진공흡입공정을 추가하지 않고 오일을 바로 주입함으로써, 불필요한 모터(5)의 작동횟수를 크게 줄일 수 있게 된다.Accordingly, in the present embodiment, since the oil is directly injected in the HECU assembling process without adding a separate vacuum suction process for the secondary circuit 9 and the
상기와 같은 오일주입회로는 한쪽이 2차 회로(9)쪽에 연결되고 반대쪽이 대기압에 노출된 주입라인과, 상기 주입라인에 설치된 일방향흐름을 형성하는 BCV(Bleeding Check Valve)타입 밸브로 구성한다.The oil injection circuit is composed of an injection line having one side connected to the secondary circuit 9 side and the other side exposed to atmospheric pressure and a BCV (Bleeding Check Valve) type valve forming a one-way flow installed in the injection line.
상기 오일주입회로는 2차 회로(9)쪽에 1곳 이상의 위치에 형성하며, 본 실시예에선 2곳에서 분기된 한쌍으로 형성한다.The oil injection circuit is formed at one or more positions on the side of the secondary circuit 9, and in this embodiment, it is formed as a pair of branches branched at two places.
한쌍의 오일주입회로중 첫 번째 오일주입회로는 제1밸브(31)를 설치하고 대기압에 노출되지 않은 쪽을 2차 회로(9)에 연결한 제1주입라인(30)으로 구성하되, 상기 제1주입라인(30)은 어큐뮬레이터(7)쪽으로 더 근접한 위치를 갖는다.The first oil injection circuit of the pair of oil injection circuits is constituted by a
반면에 두 번째 오일주입회로는 제2밸브(41)를 설치하고 대기압에 노출되지 않은 쪽을 2차 회로(9)에 연결한 제2주입라인(40)으로 구성하되, 상기 제2주입라인(40)은 펌프(6)쪽으로 더 근접한 위치를 갖는다.On the other hand, the second oil injection circuit is constituted by a
도 6은 도 5에 따른 2차 회로쪽 오일주입공정도를 나타내며, 자동차 인라인 조립공정에서 조립된 HECU(4)의 블리딩(Bleeding)공정후 유압회로쪽 오일주입이 완료된 다음, 한쌍의 오일주입회로를 이용해 2차회로(9)쪽에 오일을 주입하는 상태이다.FIG. 6 shows the oil injection process of the secondary circuit side according to FIG. 5. After the oiling of the
도시된 바와 같이, 본 실시예에선 HECU(4)에 대한 오일주입공정이 2차회로(9)를 제외한 유압회로에 수행된 후, 동일한 인라인 조립공정에서 한쌍의 오일주입회로를 이용해 2차회로(9)쪽에 대한 오일주입작업을 수행할 수 있게 된다.As shown, in the present embodiment, the oil injection process for the
즉, 한쌍의 오일주입회로를 이루는 제1·2주입라인(30,40)의 대기노출 끝단부위로 오일주입압력을 가해 BCV타입 제1·2밸브(31,41)를 열어주면, 열려진 상기 제1·2밸브(31,41)를 통해 제1·2주입라인(30,40)과 2차 회로(9)가 서로 연통된 상태로 전환되므로 오일이 2차 회로(9)쪽으로 주입될 수 있게 된다.That is, when the BCV type first and
상기와 같이 본 실시예에서도 전술한 제1·2실시예들과 같이 차량 주행특정모드별로 모터(5)를 가동하지 않고서도 한쌍의 오일주입회로를 이용해 2차회로(9)쪽에 오일을 직접 주입할 수 있는 편리함을 갖는다.
As described above, in the present embodiment as well, the oil is directly injected into the secondary circuit 9 side by using a pair of oil injection circuits without operating the
1 : 마스터실린더 2,3 : 제1·2차륜제동부
2a : 우측전륜휠실린더 2b : 좌측후륜휠실린더
3a : 좌측전륜휠실린더 3b : 우측후륜휠실린더
4,40 : HECU(Hydraulic Electric Control Unit)
5 : 모터 6 : 펌프
7 : 어큐뮬레이터 8 : 밸브
9 : 2차회로 10,100 : 진공라인
11,111,31;21,211,41 : 제1·2밸브
20,200 : 주입라인 30,40 : 제1·2주입라인
1:
2a: Right front
3a: Left
4,40: Hydraulic Electric Control Unit (HECU)
5: motor 6: pump
7: accumulator 8: valve
9:
11, 111, 31; 21, 211, 41:
20,200:
Claims (8)
상기 2차 회로와 상기 마스터실린더쪽으로 이어지는 회로를 연결한 진공회로와, 상기 2차 회로에서 이어져 대기에 노출되는 오일주입회로를 포함하며;
상기 진공회로는 상기 2차 회로에서 이어져 대기에 노출되는 제1주입라인으로 첫 번째 오일주입회로를 이루고, 상기 오일주입회로는 상기 제1주입라인에 간격을 두고 상기 2차 회로에서 이어져 대기에 노출되는 제2주입라인으로 두 번째 오일주입회로를 형성한 것을 특징으로 하는 전자제어식 제동장치의 통합유압제어유닛.
An integrated hydraulic control unit in which a hydraulic circuit extending between a master cylinder and a wheel braking portion is formed, and a secondary circuit connected to the accumulator and the pump is formed,
A vacuum circuit connected between the secondary circuit and a circuit leading to the master cylinder; and an oil injection circuit connected to the secondary circuit and exposed to the atmosphere;
Wherein the vacuum circuit comprises a first injection line connected to the secondary circuit and exposed to the atmosphere, the first injection line being connected to the first injection line at an interval in the secondary circuit, Wherein the second oil injection circuit is formed in the second oil injection line.
The integrated hydraulic control unit of an electronically controlled braking device according to claim 1, wherein the vacuum circuit comprises a vacuum line connected to a circuit connected to the master cylinder in the secondary circuit and a first valve installed in the vacuum line .
The integrated hydraulic control unit of claim 2, wherein the first valve is an ECV (Evacuation Check Valve) forming a one-way flow and opens at a low pressure according to a vacuum suction process.
The integrated hydraulic control unit according to claim 1, wherein the oil injection circuit is composed of an injection line which is continued in the secondary circuit and is exposed to the atmosphere, and a second valve provided in the injection line.
5. The integrated hydraulic control unit of claim 4, wherein the second valve is a BCV (Bleeding Check Valve) forming a one-way flow.
The integrated hydraulic control unit of claim 1, wherein the first injection line is closer to the accumulator, and the second injection line is formed at a position closer to the pump.
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KR20200038003A (en) | 2018-10-02 | 2020-04-10 | (주)듀링 | Oil leakage prevention valve housing for a hydraulic control unit |
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KR19980013939U (en) * | 1996-08-31 | 1998-06-05 | 양재신 | Brake oil supply of vehicle |
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