KR101610902B1 - Rubber mat to protect floor noise using waste tire - Google Patents

Rubber mat to protect floor noise using waste tire Download PDF

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Publication number
KR101610902B1
KR101610902B1 KR1020150123795A KR20150123795A KR101610902B1 KR 101610902 B1 KR101610902 B1 KR 101610902B1 KR 1020150123795 A KR1020150123795 A KR 1020150123795A KR 20150123795 A KR20150123795 A KR 20150123795A KR 101610902 B1 KR101610902 B1 KR 101610902B1
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KR
South Korea
Prior art keywords
rubber
sheet member
panel
binder
lower panel
Prior art date
Application number
KR1020150123795A
Other languages
Korean (ko)
Inventor
박주일
Original Assignee
(주)홍익이엔아이
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Priority to KR1020150123795A priority Critical patent/KR101610902B1/en
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Publication of KR101610902B1 publication Critical patent/KR101610902B1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206Layered panels for sound insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/86Sound-absorbing elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise

Abstract

The present invention relates to a rubber mat to prevent noise between floors using waste tires and, more specifically, relates to a rubber mat to prevent noise between the floors using waste tires wherein a nonwoven fabric is interposed between an upper member and a lower member made of waste tires to reduce carbon dioxide; to provide excellent ventilation; and to improve a supporting force to a load. According to the present invention, the rubber mat comprises: an upper panel formed of rubber chips made by pulverizing waste tires, and an upper binder having a predetermined shape by coupling the rubber chips; a lower panel formed of rubber chips formed by pulverizing waste tires and a lower binder having the predetermined shape by coupling the rubber chips; a sheet member installed between the upper panel and the lower panel; and a coating layer formed on the surfaces of the upper panel and the mat.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a rubber mat,

The present invention relates to a rubber mat for preventing noise between layers using waste tires. More particularly, the present invention relates to a rubber mat for preventing noise between layers by using a waste tire, And more particularly to a rubber mat for preventing interlayer noise using an improved waste tire.

In Korea, due to its unique heating structure, when building the floor of the apartment house, lightweight concrete with a specific gravity of about 0.5 is placed in the upper part of the slab to secure a horizontal insulation layer for the heating coil and a heat insulation layer at the bottom of the heating coil, It is a common practice to complete the floor structure by installing a heating coil and casting the finishing mortar to a thickness of about 40 to 60 mm.

Also, in the interlayer noise-preventing material industry, a variety of materials have been developed and marketed. In the beginning, a method of mixing and crushing the pulverized waste tire with an adhesive component such as acrylic, urethane, acrylic, etc., It is difficult to improve the sound insulation and heat insulation. In order to improve the sound insulation and insulation, a soundproof panel using a waste tire chip is proposed. In some cases, a waste tire chip and a cork powder However, both of these techniques were not able to fundamentally improve the problem of poor sound insulation and insulation of waste tire chips, and the products were heavy and inconvenient in construction.

Thus, recently, a protrusion pattern is formed on the surface of the foamed polymer material to improve the soundness through the absorption, reflection, and cancellation effects of the incoming noise. However, since the interlayer noise is transmitted in the form of vibration, It is difficult to expect a satisfactory performance through the use of a foamed synthetic resin pulverized product such as ethylene vinyl acetate. However, the problem of the same tendency as that of a waste tire chip and the problem of high heat conduction still remain there was.

Since foamed styrene, which has been conventionally used as a heat insulating material for buildings, has a certain effect of reducing floor impact sound even though it is a heat insulating material, only foamed styrene itself is used as an interlayer noise preventing material in many sites. In addition, they are used as an interlayer noise-proofing material by changing the texture only through the finishing treatment. However, they are not limited to the category of foamed styrene, and they are combined with foamed styrene, foamed ethylvinyl acetate, polyurethane foam, And the impact of the floor impact sound.

However, it is difficult to expect the effect of reducing the floor impact sound by neglecting the effect of blocking the light impact sound and the heavy impact sound, which are fundamental factors of the reduction of the floor impact sound, by the characteristics of the foamed styrene.

The impact sound described above can be divided into a light impact sound and a heavy impact sound. The light impact sound can be reduced by the existing sound insulating material as a loud noise, that is, a falling sound of a coin or a high-heeled sound. Since the sound of dull sounds such as playing sounds is transmitted by vibration, it is a reality that the conventional sound insulating material can not show the effect of reducing the heavy impact sound in the existing floor structure.

In recent years, as a floor impact sound insulating material, a porous upper and lower nonwoven fabric layer, which is adhered to the upper and lower surfaces of the styrofoam layer through the upper and lower adhesive layers, is formed on the styrofoam layer having heat insulation, Layer sound-deadening material composed of a natural foamed rubber layer having an embossed surface formed on the upper side and having a chemical resistance, an oil resistance, an abrasion resistance, and a wear-resistance, and attempts to reduce heavy impact sound have been proposed. However, There is still a problem that the heavy impact sound transmitted by the vehicle can not be effectively blocked.

Korea Utility Model Registration No. 0359989. Korean Patent Publication No. 2002-0076216.

The present invention has been made in view of the above-mentioned problems of the prior art. It is an object of the present invention to provide a method of manufacturing a tire, which comprises stacking a sheet member containing natural fibers between an upper panel and a lower panel using waste tires to improve carbon dioxide, And a rubber mat for preventing interlayer noise by using a waste tire, which is advantageous in that it is advantageous in that it is possible to prevent the generation of odor of rubber.

It is an object of the present invention to provide a rubber mat for preventing noise between layers using a waste tire, comprising: an upper panel made of a rubber chip formed by crushing a waste tire and an image binder having a predetermined shape by joining the rubber chip; A lower panel made of a rubber chip formed by pulverizing a waste tire and a lower binder which has a predetermined shape by joining the rubber chip; A sheet member provided between the upper panel and the lower panel, and a coating layer provided on the surface of the upper panel and the mat.

And the size of the rubber chip is 5 to 7 mm.

Wherein the phase binder and the under binder are fast curing type urethane and have a viscosity (cps 23 degrees) of 2,500 to 4,500, a specific gravity of 1.00 to 1.1, and an NCO content of 6.5 to 7.0. .

Wherein the phase binder and the under binder are fast curing type urethane and have a viscosity (cps 23 degrees) of 1,000 to 3,000, a specific gravity of 1.00 to 1.1, and an NCO content of 12.5 to 13.0. .

And an inorganic pigment is further included in the upper panel and the lower panel.

Wherein the inorganic pigment is at least one selected from the group consisting of iron ore, nickel, titanium, and copper.

Wherein the coating layer is vinyl having a thickness of 0.05 mm.

Wherein the sheet member is a hemp fiber, and the sheet member is a hemp fiber.

The sheet member is obtained by heat-pressing the PP, LM, hemp, and adhesive materials after hot-pressing, and has a thickness of 0.8 to 1.2 mm and a weight of 75 to 85 g.

Wherein the sheet member is an HDPE film.

And a ventilation hole is further formed in the upper panel and the lower panel.

And a groove or an emboss is further provided on one surface of the lower panel so as to be spaced from the slab surface.

The rubber mat of the present invention comprises a first step of forming a rubber chip by pulverizing a waste tire to a size of 5 to 7 mm in a method of manufacturing a rubber mat for preventing noise between layers using a waste tire; A second step of mixing a rubber chip produced by the first step with a phase binder or a lower binder to prepare a liquid raw material; A first raw material filling step of partially filling the liquid raw material produced by the second step into a mold; A sheet laminating step of laminating a sheet member to a metal mold filled with a liquid raw material by the first raw material filling step; A second raw material filling step of re-filling the sheet material laminated by the sheet laminating step into a mold; Wherein the raw material and the sheet member laminated on the mold are heated and compressed at a pressure of 180 to 200 TON for 12 to 18 minutes while heating the raw material and the sheet member at a temperature of 100 to 120 DEG C to manufacture an interlayer noise- Method.

In the present invention, the sheet member including the natural fibers is laminated between the upper panel and the lower panel using the waste tire and is heated and pressed, thereby maximizing efficiency in preventing impact load and impact sound transmission, It is a useful invention with the advantage of preventing.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing the structure of a rubber mat for preventing interlayer noise using a waste tire to which the technique of the present invention is applied. FIG.
2 is a sectional view showing another embodiment of the present invention;

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a cross-sectional view showing a structure of a rubber mat for preventing noise between layers using a waste tire to which the technology of the present invention is applied. The rubber chip 210 formed by crushing a waste tire and the rubber chip 210 A lower panel 200 made of a phase binder 220 having a predetermined shape and a rubber chip 310 formed by crushing a waste tire and a lower binder 320 having a constant shape by combining the rubber chip 310 A sheet member 400 installed between the upper panel 200 and the lower panel 300 and a lower panel 300 formed of the upper panel 200 and the sheet member 400 and the lower panel 300, And the laminate is heated and pressed.

The upper panel 200 and the lower panel 300 perform the first process of crushing the waste tire to a predetermined size to produce the rubber chips 210 and 310. The crushing size of the rubber chips 210 and 310 is preferably 5 to 7 mm. When the rubber chips 210 and 310 are crushed to a size of 5 mm or less, there is a problem that the chips are small and melted when heated and pressed. When the rubber chips 210 and 310 are crushed to a size of 7 mm or more, There is a problem that it is easily damaged when the power is applied.

Meanwhile, the rubber chip 210 thus crushed is mixed with the phase binder 220 to form a liquid raw material, and the raw material of the liquid phase is mixed with a first raw material Perform the filling process.

The phase binder used herein may be a fast curing type urethane having a viscosity (cps 23 degrees) of 2,500 to 4,500, a specific gravity of 1.00 to 1.1, and an NCO content of 6.5 to 7.0. The phase binder may be a fast curing type urethane , A viscosity (cps 23 degrees) of 1,000 to 3,000, a specific gravity of 1.00 to 1.1, and an NCO content of 12.5 to 13.0.

The upper panel 200 and the lower panel 300 generally have a black color. The upper panel 200 and the lower panel 300 may have a color by adding pigments to the upper panel 200 and the lower panel 300. The pigment should be an inorganic pigment, and the reason for using the inorganic pigment is to prevent discoloration of the pigment due to heat at high temperature during hot pressing.

The inorganic pigment may be at least one selected from the group consisting of iron ore, nickel, titanium, and copper. The iron ore is red, nickel, titanium, iron ore is green, and copper is yellow. The reason why the inorganic pigment is used is to prevent the pigment from being deformed due to high heat.

Meanwhile, the sheet member 400 is made of PP, LM, hemp, and adhesive, which is heat-pressed, fibers of PP 40%, LM 20%, and hemp fibers 40% are used, and 3.5 to 5 g The sheet member 400 is formed.

At this time, the sheet member 400 has a thickness of 0.8 to 1.2 mm and a weight of 75 to 85 g. The reason for using the sheet member 400 is to prevent vibration transmission and to use it as a sound insulating material, and the sheet member 400 can be used by coping with the HDPE film.

The sheet member 400 is manufactured by laying a short fiber of PP 40%, LM 20%, and hemp fiber 40% on a film-type adhesive such as a hot-melt film, heating and pressing the adhesive so that the short- Or a single-fiber fiber is laid to a certain thickness, and then a film or powder type adhesive is sprayed on the single-fiber fiber to heat and pressurize the single fiber.

After the liquid material is filled in the mold as described above, the sheet material is placed on the upper surface of the mold, and the liquid material, which is obtained by mixing the rubber chip 320 with the lower binder 320, is again filled in the mold with a predetermined thickness and width, A second raw material filling step for forming the panel 300 is performed.

When the liquid material and the sheet member are installed on the mold as described above, the raw materials and the sheet member stacked on the mold are heated and compressed at a pressure of 180 to 200 TON for 12 to 18 minutes while being heated to 100 to 120 캜, A bonding process is performed.

Since the metal mold is provided with a general heating device, it can supply heat at a high temperature. The structure of the metal mold is omitted. When the heating temperature is heated to 100 ° C or less, the rubber chips are not agglomerated. There is a problem that the surface becomes rough due to sticking to the mold.

The coating layer 100 is further provided on the entire surface of the mat manufactured by the joining step and the coating layer 100 is preferably made of vinyl having a thickness of 0.05 mm.

The coating layer 100 is installed on the slab while preventing the generation of the rubber odor generated in the upper panel 200 and the lower panel 300. After the boiler line is installed on the panel of the present invention, And the heat transfer efficiency is increased while preventing the consumption of heat energy.

2, the through holes 230 and 330 may be further formed in the upper panel 200 and the lower panel 300 or may be formed on one surface of the lower panel 300, So that the grooves or embossment 340 can be formed. The through holes 230 and 330, the embossed grooves 340 and the like have a sound absorbing function for preventing transmission of impact and vibration transmitted from the upper portion.

In the present invention, the sheet member including the natural fibers is laminated between the upper panel and the lower panel using the waste tire and is heated and pressed, thereby maximizing efficiency in preventing impact load and impact sound transmission, It is a useful invention with the advantage of preventing.

100: coating layer 200: upper panel
210: rubber chip 220: phase binder
300: lower panel 310: rubber chip
320: lower binder 400: sheet member

Claims (15)

A rubber mat for preventing noise in a floor using a waste tire,
An upper panel made of a rubber chip formed by crushing a waste tire and an image binder for combining the rubber chip with a predetermined shape; A lower panel made of a rubber chip formed by pulverizing a waste tire and a lower binder which has a predetermined shape by joining the rubber chip; And a sheet member installed between the upper panel and the lower panel,
The upper panel, the sheet member, and the lower panel, and the size of the rubber chip is 5 to 7 mm. Thus, the chip is prevented from being melted during hot pressing or easily broken during manufacture of the panel, The upper panel and the lower panel further include an inorganic pigment to prevent discoloration of the pigment due to heat at a high temperature during hot pressing, and a mat formed by heating and pressing the laminate stacked in the order of the lower panel, the sheet member, Wherein a coating layer is further provided on the entire surface to prevent generation of a rubber odor and to increase heat transfer efficiency and further to form a through hole in the upper panel and the lower panel to prevent sound and vibration from being transmitted, A rubber mat for preventing interlayer noise using.
delete The method according to claim 1,
Wherein the phase binder and the under binder are fast curing type urethane and have a viscosity (cps 23 degrees) of 2,500 to 4,500, a specific gravity of 1.00 to 1.1, and an NCO content of 6.5 to 7.0.
The method according to claim 1,
Wherein the phase binder and the under binder are fast curing urethane and have a viscosity (cps 23 degrees) of 1,000 to 3,000, a specific gravity of 1.00 to 1.1, and an NCO content of 12.5 to 13.0.
delete The method according to claim 1,
Wherein the inorganic pigment is at least one selected from the group consisting of iron ore, nickel, titanium, and copper.
delete The method according to claim 1,
Wherein the coating layer is a vinyl having a thickness of 0.05 mm.
The method according to claim 1,
Wherein the sheet member is made of PP, LM, hemp, and adhesive material and is heated and pressed.
The method according to claim 1,
Wherein the sheet member has a thickness of 0.8 to 1.2 mm and a weight of 75 to 85 g.
The method according to claim 1,
Wherein the sheet member is an HDPE film.
delete The method according to claim 1,
Wherein a lower surface of the lower panel is provided with grooves or embossed portions spaced apart from the slab surface.
delete delete
KR1020150123795A 2015-09-01 2015-09-01 Rubber mat to protect floor noise using waste tire KR101610902B1 (en)

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KR1020150123795A KR101610902B1 (en) 2015-09-01 2015-09-01 Rubber mat to protect floor noise using waste tire

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101840414B1 (en) 2017-09-29 2018-03-21 주식회사 가나실업 Interlayer noise insulation with excellent workability using waste recycled materials
KR101967225B1 (en) * 2018-12-27 2019-04-09 (주)에스씨알 Non-toxic polyurea flooring construction method for children's play facilities without odor
KR101970652B1 (en) * 2018-07-11 2019-04-19 (주)플러버 A calibration method of bottom surface for joining of elastic roll sheet
KR102191922B1 (en) 2020-05-08 2020-12-16 문수동 Composition for reducing noise between floors and constructing method thereof
KR102493965B1 (en) 2022-05-23 2023-02-07 주식회사 아셀 Buffer mat for preventing noise between floors

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200192046Y1 (en) * 2000-03-09 2000-08-16 주식회사건배산업 Dustproof pad of a building floor
KR200299609Y1 (en) 2002-10-09 2002-12-31 권태환 Flooring sheets reclaimed from a synthetic rubber

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200192046Y1 (en) * 2000-03-09 2000-08-16 주식회사건배산업 Dustproof pad of a building floor
KR200299609Y1 (en) 2002-10-09 2002-12-31 권태환 Flooring sheets reclaimed from a synthetic rubber

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101840414B1 (en) 2017-09-29 2018-03-21 주식회사 가나실업 Interlayer noise insulation with excellent workability using waste recycled materials
KR101970652B1 (en) * 2018-07-11 2019-04-19 (주)플러버 A calibration method of bottom surface for joining of elastic roll sheet
KR101967225B1 (en) * 2018-12-27 2019-04-09 (주)에스씨알 Non-toxic polyurea flooring construction method for children's play facilities without odor
KR102191922B1 (en) 2020-05-08 2020-12-16 문수동 Composition for reducing noise between floors and constructing method thereof
KR102493965B1 (en) 2022-05-23 2023-02-07 주식회사 아셀 Buffer mat for preventing noise between floors

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