KR101378364B1 - Method for manufacturing makeup cotton using cleansing or essence and manufactured makeup cotton by the same - Google Patents
Method for manufacturing makeup cotton using cleansing or essence and manufactured makeup cotton by the same Download PDFInfo
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- KR101378364B1 KR101378364B1 KR1020110112085A KR20110112085A KR101378364B1 KR 101378364 B1 KR101378364 B1 KR 101378364B1 KR 1020110112085 A KR1020110112085 A KR 1020110112085A KR 20110112085 A KR20110112085 A KR 20110112085A KR 101378364 B1 KR101378364 B1 KR 101378364B1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
- A45D34/00—Containers or accessories specially adapted for handling liquid toiletry or cosmetic substances, e.g. perfumes
- A45D34/04—Appliances specially adapted for applying liquid, e.g. using roller or ball
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
- A45D2200/00—Details not otherwise provided for in A45D
- A45D2200/10—Details of applicators
- A45D2200/1009—Applicators comprising a pad, tissue, sponge, or the like
- A45D2200/1018—Applicators comprising a pad, tissue, sponge, or the like comprising a pad, i.e. a cushion-like mass of soft material, with or without gripping means
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- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
- A45D2200/00—Details not otherwise provided for in A45D
- A45D2200/10—Details of applicators
- A45D2200/1063—Removing cosmetic substances, e.g. make-up
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
본 발명은 클렌징 또는 에센스용 패드 제조방법 및 그 방법에 의해 제조된 패드에 관한 것으로, 면화로부터 섬유를 만들기 위해 긁어 주는 카드기를 사용하여 웹(Web)을 형성하는 소면공정; 소면공정을 거쳐 제조된 웹을 일정한 장력을 유지한 채 서로 엇갈려 평행하게 설치된 상,하워터젯유닛 사이로 통과시켜 고압으로 분사되는 물줄기에 의해 웹을 구성하는 다수의 단섬유들이 상하 또는 랜덤하게 결속되게 처리하는 워터젯가공공정; 워터젯가공공정을 거쳐 단섬유들끼리 결속된 상태의 웹을 일정한 장력을 유지한 채 압착롤로 압착하여 섬유들간 공극을 줄여 치밀하게 하는 압착공정; 압착공정을 거쳐 압착된 웹을 가공롤을 이용하여 면부보다 테두리부가 더 얇은 두께를 갖도록 가공하되, 면부에는 로고, 문자, 그림, 문양 중 어느 하나의 장식부가 형성되도록 함과 동시에 압착부 일부를 절단하여 패드를 만드는 가공공정;을 포함하여 구성되는 것을 특징으로 하는 클렌징 또는 에센스용 패드 제조방법을 제공한다.
본 발명에 따르면, 천연섬유인 면화 단독으로 클렌징용 혹은 에센스용으로 사용할 수 있는 패드를 만들 수 있어 친환경적이고, 피부트러블을 방지하며, 파우치 등에 담아 사용하기에도 적당한 효과를 얻을 수 있다.The present invention relates to a method for manufacturing a pad for cleansing or essence and a pad manufactured by the method, comprising: a carding process for forming a web using a card machine scraped to make fibers from cotton; The web manufactured through a carding process is passed between the upper and lower water jet units installed in parallel with each other while maintaining a constant tension, and the single fibers constituting the web are vertically or randomly bound by a stream of water sprayed at high pressure. Waterjet processing process; A compression process of compressing the web in a state in which short fibers are bound to each other through a water jet processing process using a compression roll while maintaining a constant tension, thereby reducing the voids between the fibers and compacting them; The web compressed through the crimping process is processed to have a thinner edge than the face by using a processing roll, and at the same time, a portion of a logo, text, picture, or pattern is formed, and at the same time, a portion of the crimp is cut. It provides a pad manufacturing method for cleansing or essence, characterized in that it comprises a;
According to the present invention, it is possible to make a pad that can be used for cleansing or essence by using cotton, which is a natural fiber alone, which is environmentally friendly, prevents skin trouble, and obtains a suitable effect even when used in a pouch or the like.
Description
본 발명은 클렌징 또는 에센스용 패드 제조방법 및 그 방법에 의해 제조된 패드에 관한 것이다.
The present invention relates to a method for producing a pad for cleansing or essence and a pad produced by the method.
일반적으로, 화장을 한 후에 화장을 지우기 위해 사용되는 클렌징은 클렌징 크림, 클렌징 오일, 폼 클렌징, 클렌징 젤 등과 같이 다양한 형태로 개시되어 있고, 보통 패드를 사용하게 된다.In general, the cleansing used to remove the make-up after the make-up is disclosed in various forms such as cleansing cream, cleansing oil, foam cleansing, cleansing gel, and the like, and usually using a pad.
또한, 화장을 할 때 사용되는 기초 화장중 하나로 에센스가 개시되어 있으며, 이러한 에센스는 기능에 따라 다양한 종류가 시판되고 있는데, 이때에도 필요한 경우 패드를 사용하기도 한다.In addition, an essence is disclosed as one of the basic makeup used when applying makeup, and various kinds of such essences are commercially available, and a pad may be used if necessary.
아울러, 이러한 패드의 재료로 면화를 사용하면 좋다.In addition, cotton may be used as a material of such a pad.
면화는 순수한 천연 셀룰로오스 비율이 90% 이상인 바, 이 셀룰로오스가 반복되어 직선상으로 연결됨으로써 사슬형태의 셀룰로오스 분자를 형성하고 있는 구조이다.Cotton has a pure natural cellulose ratio of 90% or more, and the cellulose is repeatedly connected in a straight line to form chain cellulose molecules.
특히, 면화는 섬유 중앙에 루멘(Lumen)이라는 중공이 있고, 이를 둘러싸고 있는 마이크로피브렐벽이 있으며, 제일 바깥층은 큐티클(Cuticle)이라는 펙틴질로 된 왁스 성분이 있어 섬유 가공중 마찰을 견디게 해주는 역할도 한다.In particular, cotton has a hollow called lumen in the center of the fiber, and a microfibrel wall surrounding it, and the outer layer has a pectin-like wax component called cuticle, which also serves to withstand friction during fiber processing. do.
이와 같이, 면화는 루멘이 존재하고 있으므로 때를 머금고 있다가 삶게 되면 열을 받으면서 루멘이 벌어져 머금었던 때를 풀게 되므로 화장용품으로 사용하기 적당할 뿐만 아니라, 부드럽고 피부자극이 전혀 없다는 장점이 있다.As such, cotton has a lumen because it is present, and when it is boiled, it is not only suitable for use as a cosmetic product because it is released when the lumen is opened while being heated, and it has the advantage of having no skin irritation at all.
더구나, 면화는 루멘의 존재로 인해 함침성이 뛰어나므로 파우치나 통에 담은 상태에서 화장수 등의 액상을 부어 사용하면 습윤한 상태로 장시간 사용할 수 있는 장점이 있다.In addition, cotton is excellent in impregnation due to the presence of lumens, and when used in a liquid state such as a lotion in a pouch or a container, there is an advantage that it can be used for a long time in a wet state.
그럼에도 불구하고, 면화는 단섬유이기 때문에 보푸라기가 쉽고 일고, 압축성이 떨어져 눌린 상태로 지속되지 못하기 때문에 등록실용 제0354973호에도 나타나 있듯이, 면화의 상부와 하부를 얇은 부직포로 감싸 클렌징용 혹은 에센스용 패드를 만들고 있는 것이 현실이다.Nevertheless, as cotton is a short fiber, it is easy to get lint, and because it is not compressible, it does not persist in the pressed state, so as shown in Korean Utility Model No. 0354973, the upper and lower portions of the cotton are wrapped in a thin nonwoven fabric for cleansing or essence The reality is that you are making a pad.
또한, 부직포 자체만으로도 패드를 만들기도 하는데, 이들 모두 얼굴을 닦을 때 밀려나는 현상으로 인해 제대로 닦을 수 없고, 면화에 비해 흡습성이 떨어지기 때문에 클렌징 자체가 완벽하게 이루어지지 않게 된다.In addition, the non-woven fabric itself is also used to make pads, all of them can not be wiped properly due to the phenomenon of being pushed away when cleaning the face, because the hygroscopicity is inferior to cotton cleansing itself is not made completely.
뿐만 아니라, 표면을 커버하기 위해 부직포를 붙일 때 화학약품인 접착제를 사용해야 하기 때문에 민감한 피부의 경우 피부트러블을 야기하는 문제도 있다.In addition, there is a problem that causes skin problems in case of sensitive skin because the adhesive that is a chemical must be used to attach the nonwoven fabric to cover the surface.
더구나, 이들을 파우치나 통에 담아 사용하게 되면 액상과 접촉하는 하측만 습윤한 상태로 유지되고 상측의 것은 쉽게 말라버리기 때문에 품질이 떨어져 상품성이 없다는 단점도 있다.In addition, when using them in a pouch or a container, only the lower side in contact with the liquid is kept in a wet state, and the upper side is easily dried, so there is a disadvantage in that there is no commerciality.
아울러, 표면 커버용 부직포없이 면화를 단독으로 사용하는 경우에는 면화를 카드기로 긁어 얇은 시트, 즉 웹(Web)으로 만들고, 이것들을 여려겹 겹친 상태에서 이것이 유동성을 갖고 있을 때 수지나 약품을 뿌려 고정성을 높이는 형태로 가공해야 하므로 인체에 유해하고 환경측면에서도 불리한 단점이 있다. In addition, in the case of using cotton alone without a nonwoven fabric for surface covering, the cotton is scraped with a carding machine to make a thin sheet, or web, and sprinkled with resin or chemical when it is fluid in a state of overlapping. Since it must be processed in a form that enhances sincerity, it is harmful to the human body and has disadvantages in terms of environment.
다른 방법으로, 니들펀칭을 이용하여 단섬유끼리 결속하는 방식도 있지만, 면화의 경우는 웹 자체가 얇기 때문에 사실상 이 방식은 어렵고, 비용도 많이 들 뿐만 아니라, 이 방식은 화학섬유에만 적용되고 있다.
Another method is to bind needles together using needle punching, but in the case of cotton, since the web itself is thin, this method is practically difficult and expensive, and this method is applied only to chemical fibers.
본 발명은 상술한 바와 같은 종래 기술상의 제반 문제점을 감안하여 이를 해결하고자 창출된 것으로, 부직포를 커버형태로 사용하지 않고 오직 면화 자체만으로도 충분한 압축강도를 가져 보푸라기가 없고, 흡습성이 뛰어나 클렌징용 혹은 에센스용으로 적당한 패드를 제조하는 방법 및 그 방법에 의해 제조된 패드를 제공함에 그 주된 목적이 있다.
The present invention was created in view of the above-mentioned problems in the prior art as described above, and does not use a nonwoven fabric in a cover form, but has sufficient compressive strength only by cotton itself, has no lint, and has excellent hygroscopicity for cleansing or essence. The main object is to provide a method for producing a pad suitable for the purpose and a pad produced by the method.
본 발명은 상기한 목적을 달성하기 위한 수단으로, 면화로부터 섬유를 만들기 위해 긁어 주는 카드기를 사용하여 웹(Web)을 형성하는 소면공정; 소면공정을 거쳐 제조된 웹을 일정한 장력을 유지한 채 서로 엇갈려 평행하게 설치된 상,하워터젯유닛 사이로 통과시켜 고압으로 분사되는 물줄기에 의해 웹을 구성하는 다수의 단섬유들이 상하 또는 랜덤하게 결속되게 처리하는 워터젯가공공정; 워터젯가공공정을 거쳐 단섬유들끼리 결속된 상태의 웹을 일정한 장력을 유지한 채 압착롤로 압착하여 섬유들간 공극을 줄여 치밀하게 하는 압착공정; 압착공정을 거쳐 압착된 웹을 가공롤을 이용하여 면부보다 테두리부가 더 얇은 두께를 갖도록 가공하되, 면부에는 로고, 문자, 그림, 문양 중 어느 하나의 장식부가 형성되도록 함과 동시에 압착부 일부를 절단하여 패드를 만드는 가공공정;을 포함하여 구성되는 것을 특징으로 하는 클렌징 또는 에센스용 패드 제조방법을 제공한다.The present invention as a means for achieving the above object, a carding process to form a web (Web) using a card machine scraping to make fibers from cotton; The web manufactured through a carding process is passed between the upper and lower water jet units installed in parallel with each other while maintaining a constant tension, and the single fibers constituting the web are vertically or randomly bound by a stream of water sprayed at high pressure. Waterjet processing process; A compression process of compressing the web in a state in which short fibers are bound to each other through a water jet processing process using a compression roll while maintaining a constant tension, thereby reducing the voids between the fibers and compacting them; The web compressed through the crimping process is processed to have a thinner edge than the face by using a processing roll, and at the same time, a portion of a logo, text, picture, or pattern is formed, and at the same time, a portion of the crimp is cut. It provides a pad manufacturing method for cleansing or essence, characterized in that it comprises a;
이때, 상기 소면공정에서 형성된 웹은 최소한 3mm 이상의 두께를 갖는 것에도 그 특징이 있다.
At this time, the web formed in the carding process is characterized by having a thickness of at least 3mm or more.
본 발명에 따르면, 천연섬유인 면화 단독으로 클렌징용 혹은 에센스용으로 사용할 수 있는 패드를 만들 수 있어 친환경적이고, 피부트러블을 방지하며, 파우치 등에 담아 사용하기에도 적당한 효과를 얻을 수 있다.According to the present invention, it is possible to make a pad that can be used for cleansing or essence by using cotton, which is a natural fiber alone, which is environmentally friendly, prevents skin trouble, and obtains a suitable effect even when used in a pouch or the like.
또한, 기존처럼 별도로 부직포를 구비하지 않아도 되기 때문에 구조적으로 간단하고 단순하여 제조하기 쉽고, 제조비용도 저렴하며, 로고, 그림, 문양 등을 새길 수 있어 광고 효과나 심미감도 얻을 수 있다.
In addition, since there is no need to provide a separate non-woven fabric as in the conventional structure is simple and simple, easy to manufacture, low manufacturing cost, and can engrave logos, pictures, patterns, etc. can also obtain the advertising effect or aesthetics.
도 1은 본 발명에 따른 패드의 제조예를 보인 예시적인 개념도이다.
도 2는 본 발명에 따라 제조된 패드의 예시적인 사시도이다.
도 3은 본 발명에 따라 제조된 패드의 예시적인 단면도이다.1 is an exemplary conceptual view showing a manufacturing example of a pad according to the present invention.
2 is an exemplary perspective view of a pad made in accordance with the present invention.
3 is an exemplary cross-sectional view of a pad made in accordance with the present invention.
이하에서는, 첨부도면을 참고하여 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 따른 패드는 스펀레이스(Spunlace) 방식으로 패드를 가공함으로써 이루어진다.The pad according to the invention is made by machining the pad in a spunlace manner.
이때, 스펀레이스(Spunlace) 방식은 이미 부직포 가공방법으로 잘 알려져 있는 방식으로서, 이를 테면 공개특허 제2011-0008144호에 잘 개시되어 있는 바와 같이, 단섬유로 이루어진 부직포 시트(보통 '웹(Web)'이라 함)를 워터젯을 통해 웹의 일측에서 물을 고압으로 분사 처리하여 단섬유들을 서로 결속시킴으로써 강성을 갖도록 제조하는 것을 말한다.At this time, the spunlace method is a method that is already well known as a non-woven fabric processing method, for example, as well disclosed in the Patent Publication No. 2011-0008144, non-woven sheet made of short fibers (usually 'web (Web)) Refers to the manufacture of a rigid by spraying water at a high pressure on one side of the web through a waterjet to bind the short fibers to each other.
이러한 스펀레이스 부직포는 예컨대, 일회용 기저귀, 의료용 부직포, 레더(Leather)용 소재 등으로 널리 사용되고 있다.Such spunlace nonwoven fabrics are widely used, for example, as disposable diapers, medical nonwoven fabrics, and leather materials.
그런데, 이와 같은 스펀레이스 방식으로 결속된 부직포는 어느 한쪽 방향의 신축성은 양호한 반면, 반대쪽 방향의 신축성은 부족한 문제가 있어 형태적 안정성, 기계적 물성 측면에서 단점이 있어 용도의 범용성 측면에서 제한이 있다.However, the nonwoven fabric bound in such a spunlace method has good elasticity in one direction, but lacks elasticity in the opposite direction, and thus has disadvantages in terms of form stability and mechanical properties, thereby limiting in terms of general purpose of use.
이와 같은 이유 외에도 여러가지 사유로 천연섬유인 면화에 이를 적용한 예는 없었는데, 특히 천연섬유는 대부분 카드기(Carding Machine)를 통해 긁어 웹을 만드는 소면공정, 만들어진 웹을 요구하는 폭과 두께로 조정하는 성형공정, 에멀젼을 이용하여 결합하는 결합공정, 열을 가해 형태를 고정하는 안정화공정(Calendering)을 거침으로서 제조되는 것이 일반적이고, 모두들 그렇게 밖에 가공할 수 없다고 인식되어 왔다.In addition to this reason, there were no examples of applying it to cotton, which is a natural fiber for various reasons. In particular, most of the natural fiber is a carding process for scraping a web through a carding machine, and a molding for adjusting the width and thickness required for the web. It is common to manufacture by a process, a bonding process for bonding using an emulsion, and a calendering process for fixing a form by applying heat, and all have been recognized that they can only be so processed.
그러나, 앞서 종래 기술에서 언급하였던 문제들 때문에 보다 친환경적이면서 효율적인 패드 제조기술의 필요성에 집중하였고, 그 결과 본 발명이 착상되기에 이르렀다.However, the problems mentioned in the prior art focused on the need for a more environmentally friendly and efficient pad manufacturing technology, as a result of which the present invention was conceived.
본 발명에 따른 패드 제조방법은 먼저, 앞서 설명한 카드기를 통해 웹을 형성하는 소면공정이 수행된다.In the pad manufacturing method according to the present invention, first, a carding process of forming a web through the carding machine described above is performed.
상기 소면공정은 기존과 동일하며, 웹을 다수 적층하여 최소한 3mm 이상은 유지되게 하여야 하는 것이 본 발명의 특징 중 하나이다.The carding process is the same as the conventional one, it is one of the features of the present invention to be laminated at least a plurality of web to be maintained at least 3mm.
여기에서, 웹의 두께를 적어도 3mm 이상으로 유지해야 하는 이유는 면화 자체에 스펀레이스 방식이 적용되기 때문이며, 또한 후속 공정에서 압착되기 때문에 최소한의 강도를 갖기 위해서는 웹의 두께를 최소한 3mm 이상으로 유지해야 한다.Here, the reason why the thickness of the web should be maintained at least 3 mm is because the spunlace method is applied to the cotton itself, and since it is squeezed in a subsequent process, the thickness of the web must be kept at least 3 mm to have the minimum strength. do.
이렇게 형성된 웹은 워터젯가공공정을 거치게 된다.The web thus formed is subjected to a waterjet processing process.
상기 워터젯가공공정은 단순히 스펀레이스 방식을 도입했다고 생각할 수 있으나, 기존 스펀레이스 방식을 단순 전용한 것이 아니라 면화에 적용 자체가 없었던 것을 적용했다는 것이 첫번째 특징이고, 웹의 상하에서 서로 간섭되지 않게 교차 처리한다는 것이 두번째 특징이다.The waterjet processing process may be considered to simply adopt a spunlace method, but the first feature is that the spunlace method is not simply dedicated but applied to cotton, and cross-processes without interfering with each other on the top and bottom of the web. Is the second feature.
예컨대, 도 1의 도시와 같이, 웹이 입측텐션롤(100)로 투입된 후 출측텐션롤(110)을 통과하면 웹이 장력이 걸리게 된다.For example, as shown in FIG. 1, when the web is introduced into the
이때, 상기 웹은 두 개의 텐션롤 사이에 설치된 워터젯유닛 설치공간을 지나게 되는데, 워터젯유닛은 웹 하부에 미세한 간격을 두고 설치된 하부워터젯유닛(210)과, 웹 상부에 하부워터젯유닛(210)과 엇갈려 분사되는 물구멍이 서로 일치되지 않게 배치한 상부워터젯유닛(220)으로 이루어지며, 미세한 물줄기를 고압으로 분사하게 된다.At this time, the web is passed through the water jet unit installation space installed between the two tension rolls, the water jet unit is crossed with the lower
그러면, 웹을 구성하는 무수히 많은 단섬유들 중 하부에서 분사되는 물줄기를 맞은 단섬유들은 상부로 쏠리게 되고, 상부에서 분사되는 물줄기를 맞은 단섬유들은 하부로 쏠리게 되는데, 이러한 과정이 유닛을 통과하는 동안 반복되면서 단섬유들이 얽히고 설키게 된다.Then, among the myriad of short fibers constituting the web, the short fibers hit by the water stream sprayed from the bottom are directed to the top, and the short fibers hit by the water stream sprayed from the top are directed to the bottom, while the process passes through the unit. Repeating, the short fibers are entangled and sulky.
따라서, 면화 단섬유 자체로 상당한 결속력을 갖게 되어 니들펀칭한 것과 버금가는 섬유간 결속력을 갖게 된다.Accordingly, the cotton short fibers themselves have a significant binding force, and thus have a binding force between fibers similar to those of needle punching.
이 상태에서, 출측텐션롤(110)를 거친 웹은 압착공정을 수행하게 된다.In this state, the web passing through the
압착공정은 출측텐션롤(110) 다음에 설치된 상하 한쌍의 압착롤(120)에 의해 이루어지는데, 워터젯에 의해 어느 정도 결속력을 가진 웹이 1차 가압되면서 일정 두께 이하로 압착되게 되므로 상당한 강성을 갖게 된다.The pressing process is performed by a pair of upper and
이때, 웹의 압착정도는 상기 압착롤(120)들간의 롤갭을 조절함으로써 가변시킬 수 있다.At this time, the crimping degree of the web can be varied by adjusting the roll gap between the
이렇게 압착된 웹은 가공롤(300)을 거쳐 일정 형상으로 가공되는 가공공정을 거친게 된다.The compressed web is subjected to a processing process is processed to a predetermined shape via the processing roll (300).
상기 가공롤(300)을 이용한 가공공정은 본 출원인이 2011.04.18.자 특허출원 제2011-0035506호로 선출원한 특허 기술에 잘 나타나 있으므로 구체적인 설명은 생략하지만, 간략히 언급하면 다음과 같다.The processing process using the
상기 선출원된 기술에 따라 현재 롤가공방식으로 패드를 대량생산할 수 있는 체계를 갖추었고, 그것을 가능하게 한 장치 자체도 시판중에 있으므로 가공성 및 생산성이 있음은 명백한 사실이다.According to the above-mentioned patented technology, it is now equipped with a system capable of mass-producing a pad by a roll processing method, and it is obvious that there is workability and productivity since the device itself that enables it is commercially available.
상기 가공롤(300) 표면에는 가공하고자 하는 패드 모양과 동일한 형상이 가공되어 있는데 패드의 테두리가 도 2 및 도 3에서와 같이 면부(410)의 두께(D) 보다 작은 두께를 갖도록 압착되게 압착부(420)를 형성하도록 가공롤(300)들 상호간을 향해 더 돌출되어 근접되게 구성되며, 테두리를 따라 상부 가공롤에는 칼날이 설치되고, 하부 가공롤에는 탄성표피가 대응설치되어 압착과 동시에 커팅이 이루어지도록 구성된다.On the surface of the
그리고, 패드(400)의 면부(410)에는 회사의 로고, 글씨, 그림, 문양 등이 음각 혹은 양각될 수 있도록 가공롤(300)의 대응부가 대응되는 반대 형상으로 가공되어 있다.In addition, the
따라서, 웹이 가공롤(300)을 거치게 되면 압착과 동시에 절단되고, 또한 로고, 문양, 글씨 등이 함께 형성되게 된다.Therefore, when the web passes through the
이 경우, 상기 로고, 문양, 글씨 등의 장식부는 새겨지는 것이 아니라, 압착방식에 의해 형성되는 것이다. 그러므로, 상기 가공롤(300) 간의 롤갭은 당연히 상기 웹의 초기 두께 보다 작아야 한다.In this case, decorative parts such as logos, patterns, and letters are not engraved, but are formed by a pressing method. Therefore, the roll gap between the
이후, 배출롤(130)은 패드(400)이 절단(일종의 타공이라고 봄이 바람직함)되고 남은 잔여분을 당겨 권취롤(미도시)로 감을 수 있도록 안내한다.Subsequently, the
이와 같이, 본 발명에 따른 패드는 기존처럼 별도의 부직포로 표층을 형성하지 않아도 되므로 천연 섬유를 그대로 사용할 수 있고, 흡습성이 뛰어나 파우치나 통 등에 화장수와 함께 담아 사용하여도 마르거나 휘발되지 않은 습윤성을 장시간 동안 유지할 수 있으므로 유용하고, 친환경적이며, 저렴하게 제조할 수 있는 잇점을 가진다.
As described above, the pad according to the present invention does not need to form a surface layer with a separate nonwoven fabric as before, so that natural fibers can be used as it is, and excellent hygroscopicity, even when used in a pouch or a container with a lotion to be used, does not dry or volatilize. Since it can be maintained for a long time, it has the advantage of being useful, environmentally friendly, and inexpensive to manufacture.
100 : 입측텐션롤 110 : 출측텐션롤
120 : 압착롤 130 : 배출롤
210 : 하부워터젯유닛 220 : 상부워터젯유닛
300 : 가공롤 400 : 패드
410 : 면부 420 : 압착부100: entry tension roll 110: exit tension roll
120: pressing roll 130: discharge roll
210: lower water jet unit 220: upper water jet unit
300: processing roll 400: pad
410: face portion 420: crimping portion
Claims (3)
소면공정을 거쳐 제조된 웹을 일정한 장력을 유지한 채 서로 엇갈려 평행하게 설치된 상,하워터젯유닛 사이로 통과시켜 고압으로 분사되는 물줄기에 의해 웹을 구성하는 다수의 단섬유들이 상하 또는 랜덤하게 결속되게 처리하는 워터젯가공공정;
워터젯가공공정을 거쳐 단섬유들끼리 결속된 상태의 웹을 일정한 장력을 유지한 채 압착롤로 압착하여 섬유들간 공극을 줄여 치밀하게 하는 압착공정;
압착공정을 거쳐 압착된 웹을 가공롤을 이용하여 면부보다 테두리부가 더 얇은 두께를 갖도록 가공하되, 면부에는 로고, 문자, 그림, 문양 중 어느 하나의 장식부가 형성되도록 함과 동시에 면부보다 테두리부가 더 얇은 두께를 갖도록 가공되는 과정에서 형성된 압착부 일부를 절단하여 패드를 만드는 가공공정;을 포함하여 구성되는 것을 특징으로 하는 클렌징 또는 에센스용 패드 제조방법.
A carding process of forming a web using a carding machine scraping to make fibers from cotton;
The web manufactured through a carding process is passed between the upper and lower water jet units installed in parallel with each other while maintaining a constant tension, and the single fibers constituting the web are vertically or randomly bound by a stream of water sprayed at high pressure. Waterjet processing process;
A compression process of compressing the web in a state in which short fibers are bound to each other through a water jet processing process using a compression roll while maintaining a constant tension, thereby reducing the voids between the fibers and compacting them;
The web compressed through the crimping process is processed to have a thinner edge than the face by using a processing roll, but the edge of the face is formed more than the face at the same time as the decorative part of the logo, text, picture or pattern is formed. A process for producing a pad for cleansing or essence, comprising: a process for making a pad by cutting a portion of the compressed portion formed in the process of being processed to have a thin thickness.
상기 소면공정에서 형성된 웹은 최소한 3mm 이상의 두께를 갖는 것을 특징으로 하는 클렌징 또는 에센스용 패드 제조방법.
The method of claim 1,
Method for producing a cleansing or essence pad, characterized in that the web formed in the carding process has a thickness of at least 3mm or more.
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KR102212738B1 (en) | 2020-02-07 | 2021-02-05 | 송혜주 | Cleansing composition using natural ingredients and the cleanser comprising the same |
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KR20050113496A (en) * | 2004-05-29 | 2005-12-02 | 주식회사 씨앤씨 | Multi-composite non woven fabric and method for making the same |
KR20100117337A (en) * | 2009-04-24 | 2010-11-03 | 양용호 | Manufacturing method for nonwoven using absorbent cotton |
KR101050831B1 (en) * | 2010-07-07 | 2011-07-21 | (주)태봉 | Cleaning nonwoven fabric and manufacturing method thereof |
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JP2004535521A (en) * | 2001-07-10 | 2004-11-25 | フライスナー ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー マシーネンファブリーク | Method for colorlessly patterning product webs and apparatus for performing the method |
KR20050113496A (en) * | 2004-05-29 | 2005-12-02 | 주식회사 씨앤씨 | Multi-composite non woven fabric and method for making the same |
KR20100117337A (en) * | 2009-04-24 | 2010-11-03 | 양용호 | Manufacturing method for nonwoven using absorbent cotton |
KR101050831B1 (en) * | 2010-07-07 | 2011-07-21 | (주)태봉 | Cleaning nonwoven fabric and manufacturing method thereof |
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KR102212738B1 (en) | 2020-02-07 | 2021-02-05 | 송혜주 | Cleansing composition using natural ingredients and the cleanser comprising the same |
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