KR100935452B1 - 복합 섬유 시트의 제조 방법 및 그에 이용하는 제조 장치 - Google Patents
복합 섬유 시트의 제조 방법 및 그에 이용하는 제조 장치 Download PDFInfo
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- KR100935452B1 KR100935452B1 KR1020090079603A KR20090079603A KR100935452B1 KR 100935452 B1 KR100935452 B1 KR 100935452B1 KR 1020090079603 A KR1020090079603 A KR 1020090079603A KR 20090079603 A KR20090079603 A KR 20090079603A KR 100935452 B1 KR100935452 B1 KR 100935452B1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims (12)
- 웹 원료 공급 장치와, 메인 실린더와, 워커 및 스트립퍼와, 웹 딜리버리 컨베이어를 구비한 2쌍의 카딩 유닛이 각각의 웹 딜리버리 컨베이어의 배출 선단부를 마주보게 해서 경면 대칭으로 설치된 웹 포머로서, 각각의 카딩 유닛에 있어서, 구비된 워커 중 가장 웹 배출측에 마련된 워커는 실린더의 최상부로부터의 배출측의 4반원주 부분에 마련되고, 웹 딜리버리 컨베이어는 섬유 웹의 흡인 장치를 구비하고, 아울러 상기 컨베이어의 최상부는 메인 실린더의 하단보다 100~1000mm 하방의 위치에 마련되어 있는 웹 포머를 이용해서,재생 분쇄립과 면 원료를 함유하는 웹 원료를, 상기 원료 공급 장치에 의해 각각의 카딩 유닛에 공급하고, 카딩을 수행하고, 각각의 카딩 유닛의 웹 딜리버리 컨베이어상에, 하층은 면 원료를 상층보다 많이 함유하고, 상층은 재생 분쇄립을 하층보다 많이 함유하는 섬유 웹을 형성하고,상기의 2쌍의 카딩의 웹 딜리버리 컨베이어의 배출 선단에서, 각각의 섬유 웹을, 상층끼리가 마주보도록 중첩시키고,이어서 기계적 수단 또는 열적 수단, 혹은 양 수단을 이용해서 접합하는,것을 특징으로 하는, 면 원료를 주체로 하는 표면층과 재생 분쇄립을 다량으로 함유하는 내부층으로 이루어지는 복합 섬유 시트의 제조 방법.
- 제1항에 있어서, 카딩 유닛의 메인 실린더와 웹 딜리버리 컨베이어 사이에 크리닝 롤이 마련되어 있는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 제1항 또는 제2항에 있어서, 섬유 웹을 접합하는 열적 수단은 가열 장치와 냉각 성형 장치가 직결되어 있는 장치를 이용해서 이 섬유 웹을 가열 후 곧바로 냉각 성형을 실시하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 제1항 또는 제2항에 있어서, 메인 실린더의 주속(周速)을 700m/분 이상으로 카딩을 수행하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 제1항 또는 제2항에 있어서, 웹 원료는 입경 0.5~30mm의 재생 분쇄립을 5~80% 함유하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 웹 원료 공급 장치와, 메인 실린더와, 워커 및 스트립퍼와, 웹 딜리버리 컨베이어를 구비한 2쌍의 카딩 유닛이 각각의 웹 딜리버리 컨베이어의 배출 선단부를 마주보게 해서 경면 대칭으로 설치된 웹 포머로서, 각각의 카딩 유닛에 있어서, 구비된 워커 중 가장 웹 배출측에 마련된 워커는 실린더의 최상부로부터의 배출측의 4반원주 부분에 마련되고, 웹 딜리버리 컨베이어는 섬유 웹의 흡인 장치를 구비하고, 아울러 상기 컨베이어의 최상부는 메인 실린더의 하단보다 100~1000mm 하방의 위치에 마련되어 있고, 상기 컨베이어의 배출 선단은 웹 딜리버리 컨베이어상에 형 성된 섬유 웹의 상층끼리가 마주보도록 중첩 가능하게 설치되어 있는 것을 특징으로 하는 복합 섬유 시트 제조용 웹 포머.
- 제6항에 있어서, 카딩 유닛의 메인 실린더와 웹 딜리버리 컨베이어 사이에 크리닝 롤이 마련되어 있는 것을 특징으로 하는 복합 섬유 시트 제조용 웹 포머.
- 제6항 또는 제7항의 웹 포머와, 가열 장치와 냉각 성형 장치가 직결된 열적 접합 장치를 구비한 복합 섬유 시트 제조 장치.
- 제6항 또는 제7항의 웹 포머와 기계적 접합 장치와 가열 장치 및 냉각 성형 장치가 직결된 열적 접합 장치와 선택 컨베이어를 구비하고, 선택 컨베이어는 웹 포머와 기계적 접합 장치와 열적 접합 장치를 순차적으로 연결하는 것 또는 기계적 접합 장치를 사용하지 않고 웹 포머와 열적 접합 장치를 직접 연결하는 것이 선택 가능한 복합 섬유 시트 제조 장치.
- 제3항에 있어서, 메인 실린더의 주속(周速)을 700m/분 이상으로 카딩을 수행하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 제3항에 있어서, 웹 원료는 입경 0.5~30mm의 재생 분쇄립을 5~80% 함유하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
- 제4항에 있어서, 웹 원료는 입경 0.5~30mm의 재생 분쇄립을 5~80% 함유하는 것을 특징으로 하는 복합 섬유 시트의 제조 방법.
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KR1020090079603A KR100935452B1 (ko) | 2009-08-27 | 2009-08-27 | 복합 섬유 시트의 제조 방법 및 그에 이용하는 제조 장치 |
PCT/JP2010/005109 WO2011024410A1 (ja) | 2009-08-27 | 2010-08-19 | 複合繊維シートの製造方法及びそれに用いる製造装置 |
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KR1020090079603A KR100935452B1 (ko) | 2009-08-27 | 2009-08-27 | 복합 섬유 시트의 제조 방법 및 그에 이용하는 제조 장치 |
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WO2024105827A1 (ja) * | 2022-11-16 | 2024-05-23 | 株式会社ワークスタジオ | 再生品の製造方法、及び再生品 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH111859A (ja) | 1997-06-11 | 1999-01-06 | Asahi Cork Kogyo Kk | フェルトフリースの製造方法とその装置 |
JP2004256986A (ja) | 2004-06-14 | 2004-09-16 | Asahi Koruku Kogyo Kk | 多層フェルトフリースの製造装置 |
JP2005053035A (ja) | 2003-08-01 | 2005-03-03 | Takeshi Goto | 繊維板及びその製造方法 |
JP2008002000A (ja) | 2006-06-20 | 2008-01-10 | Toyota Boshoku Corp | 繊維成形体およびその製造方法 |
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JP4004730B2 (ja) * | 2000-12-14 | 2007-11-07 | 河西工業株式会社 | 車両用防音材の製造方法 |
JP4029963B2 (ja) * | 2001-12-27 | 2008-01-09 | 河西工業株式会社 | 吸音材 |
DK200300661A (da) * | 2003-05-01 | 2004-11-02 | Dan Web Holding As | Fremgangsmåde og apparat til törformning af et væv |
JP2004353110A (ja) * | 2003-05-28 | 2004-12-16 | Sekine Sangyo:Kk | 複合繊維体の製造装置 |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH111859A (ja) | 1997-06-11 | 1999-01-06 | Asahi Cork Kogyo Kk | フェルトフリースの製造方法とその装置 |
JP2005053035A (ja) | 2003-08-01 | 2005-03-03 | Takeshi Goto | 繊維板及びその製造方法 |
JP2004256986A (ja) | 2004-06-14 | 2004-09-16 | Asahi Koruku Kogyo Kk | 多層フェルトフリースの製造装置 |
JP2008002000A (ja) | 2006-06-20 | 2008-01-10 | Toyota Boshoku Corp | 繊維成形体およびその製造方法 |
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