KR100883031B1 - A method for manufacuring masato-brick and masato-brick - Google Patents

A method for manufacuring masato-brick and masato-brick Download PDF

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KR100883031B1
KR100883031B1 KR1020070137155A KR20070137155A KR100883031B1 KR 100883031 B1 KR100883031 B1 KR 100883031B1 KR 1020070137155 A KR1020070137155 A KR 1020070137155A KR 20070137155 A KR20070137155 A KR 20070137155A KR 100883031 B1 KR100883031 B1 KR 100883031B1
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brick
masato
water
cement
reducing agent
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KR1020070137155A
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Korean (ko)
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김홍윤
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김홍윤
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
    • C04B14/361—Soil, e.g. laterite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/30—Oxides other than silica
    • C04B14/308—Iron oxide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302—Water reducers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/304—Air-entrainers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A manufacturing method of brick using granite soil is provided to remove disadvantage of brick consisting of only granite soil such as weak mechanical strength by mixing proper amount of cement and additive enhancing coherence between the cement and the granite soil. A manufacturing method of brick using granite soil comprises steps of: putting and steaming tree powder and paper in water and drying and compression-molding it; molding it to a sphere of pellet form of 5~10mm size and preparing Korn shell; mixing and agitating AE water reducing agent aqueous solution of the Korn shell 0.7~0.9kg, ferric oxide 0.3~0.5kg, water 150L and AE water reducing agent 4.5L and cross-linking agent based on granite soil 1000kg and mixing and agitating the AE water reducing agent aqueous solution and cement at 8:2; putting the mixed mixture into a brick shape of molding frame, compressing it and molding brick; and curing the granite soil brick for 7 days.

Description

마사토를 이용한 벽돌 및 그 제조방법{A Method for manufacuring masato-brick and masato-brick}Brick using masato and its manufacturing method {A Method for manufacuring masato-brick and masato-brick}

본 발명은 시멘트 벽돌의 악성 중금속 물질 및 독성과 같은 인체에 유해한 물질이 없는 친환경적인 마사토 벽돌에 관한 것으로, 좀더 상세히 설명하면 시멘트 벽돌의 독성 물질이 없는 자연토(마사토)를 사용하여 벽돌을 만들어 자연토의 살균효과와 독성 제거 능력 및 유해물질을 제거하는 효능을 벽돌에 부여하고, 벽돌이 쉽게 부서지지 않도록 시멘트를 일정량 혼합하여 된 마사토를 이용한 벽돌 및 그 제조방법에 관한 것이다.The present invention relates to an environmentally friendly Masato brick, which is free of harmful heavy metal substances and toxic substances such as toxic substances in cement bricks. More specifically, the present invention relates to natural earth (Masato) which is free of toxic substances in cement bricks. The present invention relates to a brick and a method of manufacturing the same using a masato obtained by mixing a certain amount of cement so that the brick is endowed with a disinfectant effect, a toxic removal ability, and an effect of removing harmful substances.

일반적으로 보도 블록이나 벽돌에 사용되는 시멘트 벽돌은, 기계적 강도가 높은 장점이 있으나, 시멘트의 독성과 중금속과 같은 유해물질이 포함되어 인체에 유해한 문제가 있어 근래에 이르러 자연친화적인 황토/마사토 벽돌이 개발되어 사용되고 있다.In general, cement bricks used in sidewalk blocks and bricks have the advantages of high mechanical strength, but they are harmful to humans due to the toxicity of cement and harmful substances such as heavy metals. It is developed and used.

황토는 특히 탄산칼슘, 실리카, 알루미나, 철분, 마그네슘, 나트륨, 칼리 등을 포함하여 주로 0.05~0.01mm 실트(Silt) 입자로 구성되는 황색의 광물질로서, 탄산칼슘에 의해 쉽게 부서지지 않는 점력을 지니고 물을 가하면 찰흙으로 변하는 성 질이 있다.Ocher is a yellow mineral mainly composed of 0.05 ~ 0.01mm silt particles, including calcium carbonate, silica, alumina, iron, magnesium, sodium, and kali, and has a viscous force not easily broken by calcium carbonate. When water is added, it turns into clay.

이러한 황토는 다량의 원적외선을 복사하기 때문에 혈액순환 및 신진대사 촉진 등 인체에 유익한 효과를 가지며 시멘트의 독성을 중화하는 작용이 있다.Such ocher has a beneficial effect on the human body such as promoting blood circulation and metabolism because it radiates a large amount of far infrared rays, and has the effect of neutralizing the toxicity of cement.

그러나 이러한 황토/마사토 벽돌은 시멘트 벽돌에 비하여 강도가 낮아 부서지기 쉽고, 황토/마사토가 굳음으로써 갈라짐/균열이 발생하여 미관상으로도 보기 좋지 않은 문제가 있었다.However, such ocher / masato bricks have a lower strength than cement bricks and are easily broken, and cracks / cracks occur due to hardening of ocher / masato, resulting in aesthetic problems.

또한, 황토/마사토만으로 색을 내어 색이 단조롭고 이로 인해 다양한 색의 벽돌 및 보도블록을 생산하지 못하는 문제가 있었다.In addition, the color is monotonous by the ocher / Masato only color, there was a problem that can not produce a variety of brick and sidewalk blocks.

이러한 황토/마사토 벽돌의 문제를 해결하기 위해 시멘트를 적정량 혼합하여 벽돌을 제조하고 있으나, 마사토와 시멘트 물질 간의 결합이 원활하지 못하여 벽돌의 성형이 고르지 못하고, 강도가 균일하지 못한 문제가 발생하고 있다.In order to solve the problem of ocher / masato brick, bricks are manufactured by mixing an appropriate amount of cement, but since the coupling between the masato and the cement material is not smooth, the molding of the brick is uneven and the strength is not uniform.

따라서, 본 발명은 상기와 같은 종래의 문제점을 감안하여 발명한 것으로, 본 발명의 제 1 목적은, 마사토만으로 이루어진 벽돌의 단점이 기계적 강도가 약한 문제를 해소하기 위해 적정량의 시멘트를 혼합하고, 마사토와 시멘트 간의 결합력을 높일 수 있는 첨가제를 다수 혼합하는 벽돌의 제조방법을 제공하는 데 있다.Accordingly, the present invention has been invented in view of the above-described conventional problems, and a first object of the present invention is to mix the appropriate amount of cement in order to solve the problem that the disadvantage of the brick made of only Masato is weak mechanical strength, It is to provide a method of manufacturing a brick mixing a plurality of additives that can increase the bonding strength between the cement.

본 발명의 제 2 목적은, 마사토 벽돌의 색상을 적색 또는 황색으로 띄게 하여 외관 색상이 수려하게 하고 이를 통해 양질의 벽돌의 생산이 가능한 벽돌의 제조방법을 제공하는 데 있다.It is a second object of the present invention to provide a method of manufacturing a brick which makes the color of masato brick red or yellow so that the exterior color is beautiful and thereby the production of high quality brick.

상기 목적과 본 발명의 다른 목적 및 이점과 특징들은 이하의 발명의 실시를 위한 구체적인 내용을 통해 더욱 명확해질 것이다.The above objects and other objects, advantages and features of the present invention will become more apparent from the detailed description given below.

상기와 같은 목적에 따른 본 발명의 제조방법은, 나뭇가루와 종이(폐지)를 물에 넣고 찐 후 건조하여 압축하고, 이를 다시 5~10mm의 구형 펠릿(Pellet) 모양으로 성형하여 콘셀을 준비하고, 마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg과, 물 150ℓ에 AE감수제 4.5ℓ를 물에 혼합한 AE감수제 수용액 및 가교제를 혼합하여 교반하되, 마사토 중량대비 시멘트 8:2를 혼합하여 교반되고, 교반된 혼합물을 벽돌 형상의 성형 틀에 넣고 벽돌을 성형한 후, 성형 틀에 의해 성형 된 마사토 벽돌을 7일간(약 160~170시간) 양생하는 것에 의해 달성된다.In the manufacturing method of the present invention according to the above object, put the wood powder and paper (paper waste) in water, steamed, dried and compressed, and then molded into a 5 ~ 10mm spherical pellet (Pellet) shape to prepare a cone , 0.7 ~ 0.9kg Conceal per 1,000kg of Masato, 0.3 ~ 0.5kg of iron oxide, and AE water reducing agent mixed with water and 4.5L of AE water reducing agent mixed with water and 150L water and crosslinking agent. It is achieved by putting the stirred and stirred mixture into a brick-shaped mold and molding the brick, and then curing the masato brick formed by the mold for 7 days (about 160 to 170 hours).

이때 상기 가교제는 마사토 1000kg당 0.05~0.1kg을 혼합하여 실시될 수 있 다.At this time, the crosslinking agent may be carried out by mixing 0.05 ~ 0.1kg per 1000kg Masato.

또한, 마사토를 이용한 벽돌은 마사토 1000kg당, 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg, 물 150ℓ에 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액, 가교제 0.05~0.1kg으로 구성된 것에 의해 달성된다.In addition, the brick using masato is achieved by consisting of a solution of AE water reducing agent, a cross-linking agent 0.05 ~ 0.1 kg per 1000 kg of Masato, 0.7 ~ 0.9 kg of cone, 0.3 ~ 0.5 kg of iron oxide, 4.5 L of AE water reducing agent mixed with 150 L of water.

상기 목적과 그 목적을 이루기 위한 과제 해결 수단을 통해 얻어지는 본 발명의 마사토를 이용한 벽돌 및 그 제조방법의 사용으로, 마사토의 원활한 통풍성을 가지며, 마사토가 시멘트의 독성을 억제하고, 시멘트와 콘셀 및 가교제와, AE감수제를 통해 벽돌의 탄성 및 기계적 강도가 상승하고, 산화철로 인해 색상이 수려한 벽돌의 생산이 가능한 장점이 있다.With the use of the brick and the manufacturing method using the masato of the present invention obtained through the above object and the means for achieving the object, has a smooth ventilation of Masato, Masato suppresses the toxicity of cement, cement, cone and crosslinking agent And, the elasticity and mechanical strength of the brick is increased through the AE reducing agent, there is an advantage that the production of beautiful brick color due to the iron oxide.

이하에서 본 발명의 실시 예를 도시한 첨부도면을 통해 상세히 설명하기로 한다.Hereinafter will be described in detail with reference to the accompanying drawings showing an embodiment of the present invention.

본 발명의 마사토를 이용한 벽돌의 제조방법은, 도 1 도시와 같이 나뭇가루와 종이(폐지)를 물에 넣고 찐 후 건조하여 압축 성형하고, 이를 5~10mm의 구형 펠릿형태로 성형하여 콘셀을 준비하고(S100), 마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg과 물 150ℓ에 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액 및 가교제를 혼합하여 교반하되, 마사토 중량대비 시멘트 8:2로 혼합하여 교반하고(S200), 교반 된 혼합물을 벽돌 형상의 성형 틀에 넣고 벽돌을 성형한 후(S300), 성형 틀에 의해 성형 된 마사토 벽돌을 7일간(약 160~170시간) 양생하여 제조된 다(S400).Brick manufacturing method using the masato of the present invention, as shown in Figure 1, put the wood powder and paper (paper waste) in water, steamed and dried by compression molding, it is formed into a spherical pellet form of 5 ~ 10mm to prepare a cone (S100), a mixed solution of AE water-reducing agent and a cross-linking agent were mixed by mixing 0.7-0.9 kg of cornel per 1,000 kg of masato, 0.3-0.5 kg of iron oxide, and 150 L of water, and 4.5 L of AE water-reducing agent, and cement 8: 2 by weight of masato. After mixing and stirring (S200), and put the stirred mixture into a brick-shaped molding mold (S300), and then cured Masato brick molded by the molding mold for 7 days (about 160 to 170 hours) (S400).

또한, 상기 가교제는 마사토 1000kg당 0.05~0.1kg을 혼합하여 실시될 수 있다.In addition, the crosslinking agent may be carried out by mixing 0.05 ~ 0.1kg per 1000kg Masato.

한편, 마사토를 이용한 마사토 벽돌은, 마사토 1000kg당, 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg, 물 150ℓ와 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액, 가교제 0.05~0.1kg으로 구성된다.On the other hand, the Masato brick using Masato is composed of an aqueous AE water reducing agent and a crosslinking agent 0.05 to 0.1 kg by mixing 0.7 ~ 0.9 kg of coneel, 0.3 to 0.5 kg of iron oxide, 150 L of water and 4.5 L of AE reducing agent per 1000 kg of Masato.

이하에서 본 발명의 마사토를 이용한 벽돌 및 그 제조방법의 실시 예를 통해 좀더 상세히 설명하기로 한다.Hereinafter will be described in more detail through an embodiment of the brick and the manufacturing method using the masato of the present invention.

<제 1 실시 예><First Embodiment>

마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg, 물 150ℓ와 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액, 가교제 0.05~0.1kg를 혼합하고, 마사토 중량대비 시멘트의 혼합량을 달리하여 벽돌을 제조한 후, 이에 대한 강도 및 표면을 관찰하여 그 결과를 표1에 나타내었다.0.7 ~ 0.9kg Conceal per 1,000kg of Masato, 0.3 ~ 0.5kg of iron oxide, 150ℓ of water and 4.5ℓ of AE reducing agent, AE reducing agent aqueous solution and 0.05 ~ 0.1kg of crosslinking agent are mixed. After the preparation, the strength and the surface thereof were observed and the results are shown in Table 1.

마사토 : 시멘트(중량비) Masato: Cement (weight ratio) 9.5 : 0.5 9.5: 0.5 9 : 1 9: 1 8 : 2 8: 2 7 : 3 7: 3 6 : 4 6: 4 결과    result 마사토의 양에 비하여 시멘트의 혼합량이 적어 표면이 갈라지거고 쉽게 부서짐The amount of cement is less than that of Masato, so the surface is cracked and easily broken 일반 마사토 벽돌 보다 향상된 강도를 보이나, 마사토 벽돌의 부분적 강도저하를 보임.It shows a higher strength than regular Masato bricks, but a partial decrease in strength of Masato bricks. 110kg의 시멘트 혼합량 보다 강도가 향상되었으며, 마사토 벽돌 전체적으로 고른 강도를 보임Strength is higher than the cement content of 110kg, and the overall strength of Masato brick is even. 120kg의 시멘트 혼합량 대비 강도 향상이 적고, 시멘트 혼합량에 따른 가격이 상승함.Strength improvement is small compared to 120kg of cement mixture, and price increases according to cement mixture. 130kg의 시멘트 혼합량 대비 강도 향상이 적고, 벽돌의 표면에 회색이 식별됨.Less strength gain compared to 130kg cement mix, gray on brick surface.

상기 표1에서 보는 바와 같이 마사토 중량대비 시멘트의 혼합 비율이 1 이하로 실시되면 벽돌의 강도가 낮아 쉽게 부서지거나, 표면에 갈라진 틈이 형성되는 것을 알 수 있으며, 3 이상 혼합하여 실시되면 시멘트 양에 비하여 향상되는 기계적 강도가 낮고, 표면적으로 시멘트가 식별되어 마사토 벽돌의 특색인 황토색 벽돌의 색감이 저하되므로, 마사토 중량대비 시멘트의 혼합량은 8:2로 혼합됨이 바람직한 것으로 나타났다.As shown in Table 1 above, when the mixing ratio of cement to masato weight is 1 or less, the strength of the brick is low so that it is easily broken or cracks are formed on the surface. Compared to the weight of masato weight, it is preferable that the amount of cement mixed is 8: 2 because the mechanical strength is improved and the cement is identified on the surface to decrease the color of the ocher brick, which is the characteristic of Masato brick.

<제 2 실시 예>Second Embodiment

마사토 1000kg당, 산화철 0.3~0.5kg, 물 150ℓ에 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액, 가교제 0.05~0.1kg를 혼합하고, 마사토 중량대비 시멘트 8:2로 혼합하여 교반하되, 콘셀의 혼합량을 달리하여 벽돌을 제조하였으며, 이에 대한 성능을 측정하여 그 결과를 표2에 나타내었다.Per 1,000 kg of Masato, 0.3-0.5 kg of iron oxide and 150 L of water were mixed with 4.5 L of AE water-reducing agent and cross-linking agent, 0.05-0.1 kg of AE water-reducing agent. Bricks were prepared by differentiating the results, and the results were shown in Table 2 below.

콘셀의 혼합량(kg)Cone's mixing amount (kg) 0.7kg 이하0.7kg or less 0.7kg0.7kg 0.8kg0.8 kg 0.9kg0.9kg 1kg1 kg 1kg 이상1kg or more 결과     result 벽돌이 쉽게 휘어짐과 동시에 약한 압력에도 쉽게 변형됨.The brick easily bends and deforms easily even at low pressures. 벽돌이 약한 압력에 쉽게 변형되지 않으나, 부분적으로 휘어짐 발생.The brick is not easily deformed at low pressures, but partly warped. 벽돌의 휘어짐이 없으며, 압력에 의해 쉽게 변형되지 않음.No deflection of bricks, not easily deformed by pressure 벽돌의 휘어짐이 없으며, 압력에 의해 쉽게 변형되지 않음, 표면에 부분적으로 콘셀이 노출됨No deflection of bricks, not easily deformed by pressure, partial cone exposed on surface 벽돌의 휘어짐이 없으나, 외관으로 콘셀이 부분적 노출되고, 균열이 발생.There is no bending of the brick, but the exterior of the cone is partially exposed and cracks are generated. 벽돌의 외관으로 콘셀의 노출이 많고, 벽돌 표면이 콘셀을 따라 갈라지거나 틈이 발생.The exterior of the brick is exposed to the cone, and the brick surface cracks or cracks along the cone.

상기 콘셀은, 마사토 벽돌이 질긴감을 유지하여 부서지는 것을 방지하기 위해 첨가되는 것으로 통상의 볏짚 역할을 한다. 이는 나뭇가루를 물과 함께 넣고 찐 후, 이를 완전히 건조하여 압축하고, 재차 5~10mm 크기의 구형 펠릿으로 성형함으로써 제조된다.The cone shell is added to prevent the Masato brick is broken by maintaining the sense of toughness and serves as a normal straw. It is prepared by steaming the flour with water, drying it completely, compressing it, and molding it into spherical pellets having a size of 5 to 10 mm.

이러한 콘셀의 혼합량은 상기 표2에서 보는 바와 같이 마사토 1000kg당 0.7kg 이하로 혼합되면 벽돌이 쉽게 휘어지고, 1kg 이상 혼합되면 벽돌의 표면이 갈라짐과 동시에 갈리진 틈으로 인해 벽돌이 부서지기 쉬우며, 0.7~0.9kg으로 혼합되면 표면에 균열이 없음과 동시에 적정의 휨강도를 유지하는 것을 알 수 있다. 또한, 콘셀이 0.8kg 혼합될 시 가장 성능이 좋은 것으로 나타났다.As shown in Table 2, the mixing amount of the consel is less than 0.7kg per 1,000kg of masato, the brick is easily bent, and when mixed more than 1kg, the brick is easily broken due to cracks and cracks. It can be seen that when the mixture is 0.7 to 0.9 kg, there is no crack on the surface and the proper bending strength is maintained. In addition, it was found that the best performance when the cone is mixed with 0.8kg.

한편, 본 발명은 마사토 1000kg당 0.3~0.5kg의 산화철을 혼합하여 제조되는 것으로, 상기 산화철은 벽돌의 색상이 적색 또는 황색을 띄도록 첨가되는 물질로, 0.3kg 이하로 혼합되면 색이 여리게 나오며, 0.5kg 이상 혼합되면 투입되는 산화철이 양이 많아 벽돌의 가격이 상승하는 문제가 있으므로, 0.3~0.5kg으로 혼합되는 것이 바람직하다. 이때 상기 산화철은 적색산화철 내지 황색산화철을 선택 또는 일정 비율로 혼합하여 첨가되는 것으로 적색 산화철의 양이 많으면 적색의 벽돌이, 황색 산화철의 양이 많으면 황색의 벽돌이 생산되고, 적색과 황색의 산화철을 혼합함으로써 적색과 황색의 중간의 색상의 벽돌의 생산이 가능하다.On the other hand, the present invention is prepared by mixing 0.3 ~ 0.5kg of iron oxide per 1000kg of Masato, the iron oxide is a material that is added so that the color of the brick red or yellow, when mixed with less than 0.3kg, the color comes out thin, If more than 0.5kg mixed iron oxide is a large amount of the price of the brick, there is a problem that the price rises, it is preferable to mix in 0.3 ~ 0.5kg. At this time, the iron oxide is added to the red iron or yellow iron oxide selected or mixed in a certain ratio, if the amount of red iron oxide is a large amount of red brick, if the amount of yellow iron oxide is a yellow brick is produced, the red and yellow iron oxide By mixing it is possible to produce bricks of intermediate color between red and yellow.

또한, 본 발명은 물 150ℓ에 AE감수제 4.5ℓ를 혼합하여 첨가되는 것으로, 상기 AE감수제는, 계면활성작용 중 분산/습윤 작용에 의해 시멘트 입자를 분산시켜 워커빌리티(Workability)를 향상시키고, 단위 수량을 감소하는 혼화제로이며, 이를 통해 혼합함으로써, 시멘트 붙임(Paste)의 유동성이 증대되며, 수화 발열량이 감소하고, 내동해성이 증대되며, 콘크리트의 수밀성이 향상되는 특징이 있다.In addition, the present invention is added by mixing 4.5 liters of AE water reducing agent in 150 liters of water, the AE water reducing agent to disperse the cement particles by the dispersion / wetting action during the surface active action to improve the workability (Workability), unit quantity It is a reducing admixture, and by mixing through it, the fluidity of cement paste is increased, the amount of calorific heat of hydration is decreased, the resistance to freezing of copper is increased, and the water-tightness of concrete is improved.

이러한 AE감수제의 사용, 특히 AE감수제를 물과 혼합하여 AE감수제 수용액을 사용하는 것은 일반적으로 시멘트 시공에 널리 사용되고 있으며, 그 종류도 다양한 것으로, 본 발명에 있어서 AE감수제가 사용됨이 바람직한 것으로 명시되었으나 당업자가 용이하게 실시하기 위해 다양한 종류의 감수제로 변경 실시될 수 있다.The use of such an AE water reducing agent, in particular, AE water reducing agent mixed with water to use the AE water reducing agent aqueous solution is generally widely used in the construction of cement, the type is also various, in the present invention, it is specified that the AE water reducing agent is preferred, but those skilled in the art In order to facilitate the implementation can be carried out with various kinds of water reducing agent.

이와 같은 AE감수제는 상기와 같은 장점에도 많이 사용하면 제작 단가가 상승하며, 압축강도가 감소하고, 마사토 및 시멘트와 산화철 등 간의 부착강도가 저하되는 문제가 있으며, 적게 사용하면 AE감수제의 효과가 미약하므로, 물 150ℓ당 AE감수제 4.5ℓ의 비율로 첨가되는 것이 바람직하다. 여기서 상기 물과 AE감수제의 혼합 비율은 마사토 1000kg당 첨가되는 물과 AE감수제의 양을 말한다.The use of such AE reducing agents also increases the manufacturing cost when used in many of the above advantages, decreases the compressive strength, and decreases the adhesion strength between masato, cement, and iron oxide, etc. Therefore, it is preferable to add the ratio of 4.5 L of AE reducing agent per 150 L of water. Here, the mixing ratio of water and AE reducing agent refers to the amount of water and AE reducing agent added per 1000 kg of masato.

또한, 상기 AE감수제와 함께 투입되는 가교제(架橋劑)는, 다리걸침제(Cross linging agent)로써, 사슬 모양의 고분자의 사슬 사이에서 다리역할을 하는 물질로, 이를 사용함으로써 마사토와 시멘트 및 콘셀과 산화철 간의 굳기와 탄력성 및 기계적 강도가 증대되며, 화학적 안정성이 상승되는 효과가 있다.In addition, the cross-linking agent (와 橋 劑) is added together with the AE reducing agent, as a cross linging agent, a material that acts as a bridge between the chains of the chain-like polymer, by using the same as Masato, cement and CONCELL and The firmness, elasticity and mechanical strength between iron oxides are increased, and chemical stability is increased.

이러한 가교제는, 마사토 1000kg당 0.05kg 이하로 혼합되면 혼합 물질 간의 굳기와 탄력성 및 기계적 강도의 증대 효과가 미비하고, 0.1kg 이상으로 혼합되면 필요 이상의 가교제가 투입되어 물질 간의 굳기와 탄력성 및 기계적 강도가 더 이상 증대되지 않고, 제작비용이 상승되므로, 마사토 1000kg당 0.05~0.1kg으로 혼합되는 것이 바람직하다.When the crosslinking agent is mixed at 0.05kg or less per 1,000 kg of masato, the effect of increasing the firmness, elasticity and mechanical strength between the mixed materials is insignificant.If the crosslinking agent is mixed at 0.1kg or more, more than necessary crosslinking agents are added to increase the firmness, elasticity and mechanical strength between the materials. Since it is not increased any more and manufacturing cost is raised, it is preferable to mix it at 0.05-0.1 kg per 1000 kg of masato.

이상과 같은 본 발명의 바람직한 혼합량 마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg, 물 150ℓ에 AE감수제 4.5ℓ를 혼합하여 된 AE감수제 수용액, 가교제 0.05~0.1kg을 혼합하여 교반하되, 마사토 중량대비 시멘트를 8:2로 혼합하여 교반하고, 이를 성형 틀에 넣어 고강도 압축하여 벽돌을 성형한 후, 160~170시간 가량 양생하여 벽돌이 제조된다. 이때 상기 벽돌의 양생 시간은 벽돌이 건조되어 완전히 굳어지는 통상의 벽돌 양생 시간으로 통상적으로 7일간 양생한다.Preferred mixed amount of Masato 1000 kg of the present invention as described above mixed 0.7 ~ 0.9kg Cones, 0.3 ~ 0.5kg iron oxide, 150L of water and 4.5L of AE water reducing agent mixed with an aqueous AE water reducing agent, cross-linking agent 0.05 ~ 0.1kg while stirring, Masato After mixing the cement by weight to 8: 2, stirring, and putting it in a mold to compress the high strength to form a brick, curing for about 160 ~ 170 hours to prepare a brick. At this time, the curing time of the brick is a normal brick curing time that the brick is dried and completely cured.

비록, 본 발명이 상기에서 언급한 바람직한 실시 예와 관련하여 설명되어졌지만, 본 발명의 요지와 범위로부터 벗어남이 없이 다른 다양한 변경 및 수정이 가능한 것은 당업자라면 용이하게 착안할 수 있을 것이며, 이러한 변경 및 수정은 모두 첨부된 특허등록청구범위에 속함은 자명하다.Although the present invention has been described in connection with the above-mentioned preferred embodiments, it will be readily apparent to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is obvious that all modifications belong to the appended claims.

도 1은 본 발명의 마사토를 이용한 벽돌 및 그 제조방법의 실시 예를 보인 구성도이다.1 is a block diagram showing an embodiment of a brick using a masato of the present invention and a method of manufacturing the same.

Claims (4)

마사토를 이용한 벽돌의 제조방법에 있어서,In the brick manufacturing method using Masato, 나뭇가루와 종이를 물에 넣고 찐 후 건조하여 압축 성형하고, 이를 5~10mm 크기의 구형의 펠릿 형태로 성형하여 콘셀을 준비하는 제 1공정과;A first step of preparing cones by putting wood powder and paper into water, steaming them, drying them and then compression molding them, and molding them into spherical pellets having a size of 5 to 10 mm; 마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg과, 물 150ℓ에 AE감수제 4.5ℓ를 혼합한 AE감수제 수용액 및 가교제를 혼합하여 교반하되, 마사토 중량대비 시멘트를 8:2로 혼합하여 교반하는 제 2공정과;0.7-0.9kg of Conceal per 1,000 kg of Masato, 0.3-0.5kg of iron oxide, and AE water-reducing solution and crosslinking agent mixed with 4.5L of AE water-reducing agent in 150 L of water, and agitating, while mixing cement by weight of 8: 2 A second step; 상기 제 2공정을 통해 교반 된 혼합물을 벽돌 형상의 성형 틀에 넣고 압축하여 벽돌을 성형하는 제 3공정 및;A third step of molding the brick by putting the mixture stirred through the second step into a brick-forming mold; 상기 제 3공정에 의해 성형된 마사토 벽돌을 7일간 양생하는 제 4공정으로 이루어진 것을 특징으로 하는 마사토를 이용한 벽돌의 제조방법.A method of manufacturing a brick using masato, characterized in that the fourth step of curing the masato brick formed by the third process for 7 days. 제 1항에 있어서,The method of claim 1, 상기 콘셀은, 마사토 1000kg당 0.8kg혼합되는 것을 특징으로 하는 마사토를 이용한 벽돌의 제조방법.The cone cell is a manufacturing method of the brick using masato, characterized in that 0.8kg per 1,000kg of Masato mixed. 제 1항에 있어서,The method of claim 1, 상기 가교제는 마사토 1000kg당 0.05~0.1kg을 혼합하여 구비된 것을 특징으로 하는 마사토를 이용한 벽돌의 제조방법.The crosslinking agent is a manufacturing method of a brick using masato, characterized in that provided by mixing 0.05 ~ 0.1kg per 1000kg Masato. 마사토를 이용한 마사토 벽돌에 있어서,In Masato brick using Masato, 마사토 1000kg당 콘셀 0.7~0.9kg, 산화철 0.3~0.5kg, 물 150ℓ에 AE감수제 4.5ℓ를 혼합한 AE감수제수용액, 가교제 0.05~0.1kg 및 마사토 중량대비 시멘트 8:2로 혼합하여 구성되는 것을 특징으로 하는 마사토를 이용한 벽돌.0.7 to 0.9 kg of CONSELL per 1,000 kg of Masato, 0.3 to 0.5 kg of iron oxide, 150 A of water, AE water reducing agent mixed with 4.5 L of AE water reducing agent, crosslinking agent 0.05 ~ 0.1 kg and masato weight ratio of cement 8: 2 Brick using Masato to say.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101163527B1 (en) 2012-01-13 2012-07-06 (주)아리산업 Manufacturing method for panel and floor with main material of natural soils
CN108395171A (en) * 2018-02-26 2018-08-14 中冶华天工程技术有限公司 Training of channel mud recoverying and utilizing method and according to this method production it is non-burning brick

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Publication number Priority date Publication date Assignee Title
KR900014272A (en) * 1989-03-30 1990-10-23 홍성분 Masato brick
KR20030036403A (en) 2003-03-28 2003-05-09 김종철 Soilblock
KR20040004806A (en) 2002-07-05 2004-01-16 김혜숙 Manufacture method of improvement brick

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR900014272A (en) * 1989-03-30 1990-10-23 홍성분 Masato brick
KR20040004806A (en) 2002-07-05 2004-01-16 김혜숙 Manufacture method of improvement brick
KR20030036403A (en) 2003-03-28 2003-05-09 김종철 Soilblock

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101163527B1 (en) 2012-01-13 2012-07-06 (주)아리산업 Manufacturing method for panel and floor with main material of natural soils
CN108395171A (en) * 2018-02-26 2018-08-14 中冶华天工程技术有限公司 Training of channel mud recoverying and utilizing method and according to this method production it is non-burning brick

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