KR100334913B1 - Knitting machine and the fabrication method - Google Patents
Knitting machine and the fabrication method Download PDFInfo
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- KR100334913B1 KR100334913B1 KR1020000006521A KR20000006521A KR100334913B1 KR 100334913 B1 KR100334913 B1 KR 100334913B1 KR 1020000006521 A KR1020000006521 A KR 1020000006521A KR 20000006521 A KR20000006521 A KR 20000006521A KR 100334913 B1 KR100334913 B1 KR 100334913B1
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- cylinder
- dial
- needle
- plasma
- knitting machine
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- 238000009940 knitting Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title description 4
- 238000005498 polishing Methods 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 239000010936 titanium Substances 0.000 claims abstract description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000011651 chromium Substances 0.000 claims abstract description 5
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims abstract description 3
- 230000008520 organization Effects 0.000 claims 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- CXOWYMLTGOFURZ-UHFFFAOYSA-N azanylidynechromium Chemical compound [Cr]#N CXOWYMLTGOFURZ-UHFFFAOYSA-N 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002294 plasma sputter deposition Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 210000003296 saliva Anatomy 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
- B01D33/0108—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with bag, cage, hose, tube, sleeve or the like filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/02—Loose filtering material, e.g. loose fibres
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Knitting Machines (AREA)
Abstract
본 발명은 실린더와, 상기 실린더와 실질적으로 수직으로 배치된 다이얼과,상기 실린더 및 다이얼에 각각 형성된 침홈과, 상기 각 침홈에 배치된 실린더침 및 다이얼침과, 상기 실린더와 다이얼을 구동하는 구동부를 포함하는 환편기의 편성부에 있어서, 상기 실린더와 다이얼은 적어도 끝단에 플라즈마 연마하여 표면을 부드럽게 하는 플라즈마연마하는 단계와, 상기 플라즈마 연마된 부위에 크롬과 티타늄으로 이루어진 군에서 선택된 재질을 코팅하는 단계를 거쳐 만들어지는 것을 특징으로 하는 환편기의 편성부을 제공한다. 또한 본 발명에서는 실린더침과 다이얼침도 동일한 방식으로 제조한다.The present invention provides a cylinder, a dial disposed substantially perpendicular to the cylinder, a needle groove formed in each of the cylinder and the dial, a cylinder needle and a dial needle disposed in each needle groove, and a driving unit for driving the cylinder and the dial. In the knitting portion of the circular knitting machine, the cylinder and the dial is at least at the end of the plasma polishing step of plasma polishing to smooth the surface, and coating the material selected from the group consisting of chromium and titanium on the plasma polished portion Provides a knitting portion of the circular knitting machine characterized in that it is made through. In the present invention, the cylinder needle and the dial needle are also manufactured in the same manner.
Description
본 발명은 환편기에 관한 것으로, 보다 상세하게는 환편기의 편성부의 구성부품 및 그 제조방법에 관한 것이다.The present invention relates to a circular knitting machine, and more particularly, to a component part of the knitting portion of the circular knitting machine and a manufacturing method thereof.
환편기는 급사장치와, 실린더 및 바늘로 이루어지는 편성부와, 상기 편성부에서 편직물된 사를 감아서 정리하는 정리부로 대략 구성된다.The circular knitting machine is roughly composed of a feeding device, a knitting portion consisting of a cylinder and a needle, and a finishing portion for winding up and knitting the yarn knitted in the knitting portion.
편성부는 도 1에 도시한 바와 같이, 통상적으로 상, 하 두 개의 실린더를 구비하고 있다. 상부실린더는 다이얼(4)이라고도 불리우므로 여기서는 다이얼이라 한다. 실린더(1)와 다이얼(4)은 직각방향으로 만나고 있으며, 실린더(1)의 외부둘레에는 원형으로 나란히 줄선 축선방향으로 뻗친 다수의 침홈(1a)이 형성되어 있으며, 각 침홈에는 수직방향으로 이동이 자유로운 실린더 침(2)이 수용되어 있다. 실린더 침(2)은 작동용 배트(batt)(2a)를 지니고 있다.As shown in Fig. 1, the knitting portion is usually provided with two cylinders, upper and lower. The upper cylinder is also referred to as dial 4 here, so it is called dial. The cylinder 1 and the dial 4 meet at right angles, and the outer periphery of the cylinder 1 is formed with a plurality of needle grooves 1a extending in the axial direction in parallel with each other, and each needle groove moves in the vertical direction. This free cylinder needle 2 is accommodated. The cylinder needle 2 has an operating bat 2a.
한편, 실린더(1)와 같이 회전하는 다이얼(4)에는 실린더침(2)과 협조하여 사를 편직하는 다이얼침(3)이 상기 실린더 침(2)과 동일한 방식으로 위치하고 있고, 수평방향으로 다이얼(4)에 반지름방향으로 슬립가능하도록 배치되어 있다.On the other hand, in the dial 4 which rotates like the cylinder 1, the dial needle 3 which knits the yarn in cooperation with the cylinder needle 2 is located in the same manner as the cylinder needle 2, and the dial is horizontally It is arrange | positioned so that it can slip in radial direction at (4).
위 실린더(1)는 구동치차(6)에 의해 고정되어 있고, 다이얼(4)은 다이얼허브(7)에 연결되어 통상 동일한 속도로 회전하고 있다.The upper cylinder 1 is fixed by the drive gear 6, and the dial 4 is connected to the dial hub 7 and is usually rotating at the same speed.
실린더침(2)은 실린더캠홀더(8)에 설치된 적어도 하나의 제어캠(9)에 의해 작동되고, 다이얼침(3)은 다이얼캠허브(13)에 설치된 다이얼캠홀더(11)에 의해 작동 및 제어된다.The cylinder needle 2 is operated by at least one control cam 9 installed in the cylinder cam holder 8, and the dial needle 3 is operated by the dial cam holder 11 installed in the dial cam hub 13. And controlled.
본 발명은 상기와 같이 구성된 환편기의 편성부에 관한 것으로, 통상적으로 다이얼 및 실린더는 탄소함량이 아주 적은 연질의 캐석강을 사용하고 있다. 이는 실런더 침 및 다이얼 침을 위한 침홈을 형성할 때, 커터(cutter)에 의한 절삭작업을 용이하게 하기 위함이다.The present invention relates to a knitting portion of a circular knitting machine configured as described above. In general, the dial and the cylinder use a soft catapult steel having a very low carbon content. This is to facilitate the cutting operation by the cutter when forming the needle grooves for the cylinder needle and the dial needle.
그런데, 이 캐석강은 너무 연질이므로 도 1에 도시한 바와 같이, 실린더침과 다이얼침에 의해 편직될 때 각 침과 실린더 및 다이얼의 끝단이 사(絲)와 스치게되면, 마모가 발생하게 되고 이는 역으로 사에 안좋은 영향을 미쳐 실이 피는 현상이발생하게 된다.By the way, since this cavern steel is so soft, as shown in FIG. 1, when knitting by the cylinder needle and a dial needle, when the tip of each needle, a cylinder, and a dial rub against a yarn, abrasion will arise. This in turn adversely affects the yarn, which causes threading to occur.
이에 종래기술에서는 실린더 및 다이얼의 끝단부위에 고주파열처리를 하여 경도를 향상시키고 있다.In the prior art, high-frequency heat treatment is applied to the end portions of the cylinder and the dial to improve hardness.
그러나, 이 경우에도 경도는 50내외로서 화학사에 의한 마모율이 높고, 또한 고주파 열처리시 실린더가 비틀려지는 문제가 있다. 뿐만아니라, 실런더의 표면이 매끄럽지 못하여 실에 의한 실린더의 손상이나 역으로 실린더에 의한 실의 손상이 발생하게 되는 문제점이 있다.However, even in this case, the hardness is about 50, the wear rate by the chemical company is high, and there is a problem that the cylinder is twisted during high frequency heat treatment. In addition, there is a problem in that the surface of the cylinder is not smooth and damage of the cylinder by the seal or, conversely, damage of the seal by the cylinder occurs.
이는 SK-5로 제조하는 침의 경우에도 동일하게 적용된다.The same applies to the case of saliva made with SK-5.
본 발명은 상기와 같은 종래기술의 문제점을 해결하기 위하여 안출된 것으로, 본 발명의 목적은 상기와 같은 환편기에서 실과의 접촉부위에서 발생하는 마모와 매끄럽지 못한 부분을 해결할 수 있는 편성부 및 그 제조방법을 제공하는 것이다.The present invention has been made to solve the problems of the prior art as described above, an object of the present invention is to provide a knitted portion and a method of manufacturing the same to solve the wear and uneven parts occurring in the contact portion with the yarn in the circular knitting machine as described above. To provide.
도 1은 환편기용 편성부의 구성을 도시한 개략단면도1 is a schematic cross-sectional view showing the configuration of the knitting portion for a circular knitting machine
〈도면의 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>
1 : 실린더 2 : 실린더침1 cylinder 2 cylinder needle
3 : 다이얼침 4 : 다이얼3: dial hand 4: dial
상기와 같은 목적을 달성하기 위해 본 발명은 탄소함량이 적은 캐석강에 커터등을 사용한 절삭작업 후 플라즈마연마를 하고, 이후 윤할성 하드코팅을 행한 편성부의 부품을 제공한다.In order to achieve the above object, the present invention provides a part of the knitted portion subjected to plasma polishing after the cutting operation using a cutter or the like on the cationic steel with a low carbon content, and then subjected to lubricating hard coating.
상기 하드코팅은 바람직하게 크롬이나 티타늄을 사용한다.The hard coating preferably uses chromium or titanium.
하드코팅의 방법은 바람직하게 플라즈마스퍼터링법에 의한다.The method of hard coating is preferably by plasma sputtering.
이하 본 발명을 상세히 설명하면, 환편기의 편성부품에 커터 등으로 절삭하여 침홈 등을 형성하고 마무리 공정에 들어간다.Hereinafter, the present invention will be described in detail, the knitting parts of the circular knitting machine are cut with a cutter or the like to form needle grooves or the like and enter a finishing process.
본 발명에서의 마무리공정에는 먼저 실과 만나는 실린더나 다이얼의 끝단, 그리고 각 침(여기서는 통칭하여 사접촉부위라한다.)에 플라즈마 연마를 한다. 플라즈마 연마는 미세연마라고도 하며, 타겟 즉, 피연마부재에 높은 운동에너지를 가진 플라즈마가스를 가하여 표면을 부드럽게 하는 역할을 한다.In the finishing step of the present invention, plasma polishing is first performed on the end of the cylinder or dial that meets the thread, and on each needle (commonly referred to as a four-contacting part). Plasma polishing is also called fine polishing, and serves to soften the surface by applying plasma gas having a high kinetic energy to the target, that is, the member to be polished.
이때 가해지는 플라즈마가스는 통상 불활성기체인 헬륨, 수소, 질소 등을 플라즈마화하여 스퍼터링하게 되면, 표면이 미세구조에서도 평탄화되어 부드러운 표면을 달성할 수 있다. 이런 플라즈마연마의 방법으로는 마그네틱스퍼터링 등이 있다.At this time, when the plasma gas is sputtered by plasma-forming helium, hydrogen, nitrogen, and the like, which is usually inert gas, the surface may be flattened even in a microstructure to achieve a smooth surface. Such methods of plasma polishing include magnetic sputtering.
다음 단계로서 상기 미세연마된 사접촉부위에 박막을 성장하는 물리기상증착(physical vapor deposition ; PVD)을 사용한다.As a next step, physical vapor deposition (PVD) is used, in which a thin film is grown on the finely ground four contact portions.
이 방법은 하드코팅이라고도 불리우며, 코팅, 즉 성막하고자 하는 재질을 타켓으로 하여 적절한 플라즈마가스를 가하면 상기 타겟의 이온이 튀어나와 원하는 부재에 코팅되는 방법이다.This method, also called hard coating, is a method of coating, i.e., applying a suitable plasma gas to target a material to be deposited, and the ion of the target is popped out and coated on a desired member.
상세히 설명하면, 타겟 표면에 자기장이 형성되면, 음극의 타겟 표면으로부터 플라즈마 방전된 입자가 상기 타겟 표면으로 가속되고, 가속된 이온에 의해 타겟표면이 스퍼터되면서, 상기 스퍼터된 타겟의 원자가 시편표면(여기서는 사접촉부위)에 증착되게 된다.In detail, when a magnetic field is formed on the target surface, plasma-discharged particles are accelerated from the target surface of the cathode to the target surface, and the target surface is sputtered by the accelerated ions, whereby the valence specimen surface of the sputtered target (here Four-contact part).
본 발명에서 적용하는 타겟은 티타늄(Ti), 또는 크롬(Cr)이며, 불활성플라즈마로서 질소(N2)를 사용하면, 사접촉부위에는 티타늄나이트라이트(TiN) 또는 크롬나이트라이트(CrN)가 코팅되게 된다.The target to be applied in the present invention is titanium (Ti) or chromium (Cr), and when nitrogen (N2) is used as the inert plasma, the titanium contacts are coated with titanium nitride (TiN) or chromium nitride (CrN). do.
상기 설명한 바와 같이, 본 발명에 따라 사접촉부위 즉, 실린더 및 다이얼의 끝단과 각 침에 플라즈마연마 및 윤할성하드코팅을 실시한 결과 경도는 약 80 정도로 향상됨으로써 마모를 배제할 수 있으므로 부품의 수명이 연장되는 효과를 얻었다.As described above, according to the present invention, as a result of performing plasma polishing and lubricating hard coating on the four contact portions, that is, the ends of the cylinders and dials, and the needles, the hardness is improved to about 80, so that wear can be eliminated, so that the life of the parts is increased. Prolonged effect was obtained.
또한 플라즈마연마로 인하여 표면이 부드러워지므로 실손상이 방지되는 효과가 발생하였다.In addition, since the surface is softened by plasma polishing, an effect of preventing thread damage occurs.
상기 설명한 바와 같이, 본 발명에 따라 제조된 환편기의 편성부로 인하여 제조된 직물에 불연속적으로 발생하던 핌을 방지할 수 있고, 제조기기의 수명을 연장할 수 있는 이점이 있다.As described above, due to the knitting portion of the circular knitting machine manufactured according to the present invention, there is an advantage in that it is possible to prevent discontinuity in the fabric produced and to extend the life of the manufacturing apparatus.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| KR1020000006521A KR100334913B1 (en) | 2000-02-11 | 2000-02-11 | Knitting machine and the fabrication method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020000006521A KR100334913B1 (en) | 2000-02-11 | 2000-02-11 | Knitting machine and the fabrication method |
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| Publication Number | Publication Date |
|---|---|
| KR20010081298A KR20010081298A (en) | 2001-08-29 |
| KR100334913B1 true KR100334913B1 (en) | 2002-05-04 |
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| KR1020000006521A KR100334913B1 (en) | 2000-02-11 | 2000-02-11 | Knitting machine and the fabrication method |
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| KR (1) | KR100334913B1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101247279B1 (en) | 2011-07-28 | 2013-03-25 | 삼에스기계(주) | Rib structure of circular knitting machine cylinder and heat treatment methods |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100893694B1 (en) * | 2007-06-14 | 2009-04-17 | 김성미 | Weaving machine for plastic-line and plastic-line net weaved thereof |
| KR102058929B1 (en) | 2019-08-19 | 2020-02-11 | 고원니트(주) | Circular knitting machine available for supplying yarn continuously |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0383466A1 (en) * | 1989-02-16 | 1990-08-22 | Valmet-Tampella Inc. | A Yankee cylinder and a method for coating a Yankee cylinder |
| US5077990A (en) * | 1988-05-06 | 1992-01-07 | Sipra Patententwicklungs- Und Beteiligungsgesellschaft Mbh | Knitting machine and parts having diamond-like carbon coated surfaces |
| KR940010803A (en) * | 1992-10-30 | 1994-05-26 | 윤종용 | DC component-differential pulse code modulation system of image data |
| KR19980083438A (en) * | 1997-05-15 | 1998-12-05 | 이경목 | Yarn guide using ceramic material used for circular knitting machine to guide thread to needle |
-
2000
- 2000-02-11 KR KR1020000006521A patent/KR100334913B1/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5077990A (en) * | 1988-05-06 | 1992-01-07 | Sipra Patententwicklungs- Und Beteiligungsgesellschaft Mbh | Knitting machine and parts having diamond-like carbon coated surfaces |
| EP0383466A1 (en) * | 1989-02-16 | 1990-08-22 | Valmet-Tampella Inc. | A Yankee cylinder and a method for coating a Yankee cylinder |
| KR940010803A (en) * | 1992-10-30 | 1994-05-26 | 윤종용 | DC component-differential pulse code modulation system of image data |
| KR19980083438A (en) * | 1997-05-15 | 1998-12-05 | 이경목 | Yarn guide using ceramic material used for circular knitting machine to guide thread to needle |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101247279B1 (en) | 2011-07-28 | 2013-03-25 | 삼에스기계(주) | Rib structure of circular knitting machine cylinder and heat treatment methods |
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| Publication number | Publication date |
|---|---|
| KR20010081298A (en) | 2001-08-29 |
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