JPWO2016088841A1 - 絶縁材 - Google Patents
絶縁材 Download PDFInfo
- Publication number
- JPWO2016088841A1 JPWO2016088841A1 JP2016562676A JP2016562676A JPWO2016088841A1 JP WO2016088841 A1 JPWO2016088841 A1 JP WO2016088841A1 JP 2016562676 A JP2016562676 A JP 2016562676A JP 2016562676 A JP2016562676 A JP 2016562676A JP WO2016088841 A1 JPWO2016088841 A1 JP WO2016088841A1
- Authority
- JP
- Japan
- Prior art keywords
- acid
- insulating material
- ester
- resin
- phthalate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011810 insulating material Substances 0.000 title claims abstract description 44
- 150000002148 esters Chemical class 0.000 claims abstract description 77
- 229920005989 resin Polymers 0.000 claims abstract description 66
- 239000011347 resin Substances 0.000 claims abstract description 66
- 239000004014 plasticizer Substances 0.000 claims abstract description 42
- 239000011342 resin composition Substances 0.000 claims abstract description 28
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 11
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 48
- 239000002253 acid Substances 0.000 claims description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 12
- 150000008064 anhydrides Chemical class 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 125000004185 ester group Chemical group 0.000 claims 1
- 238000013508 migration Methods 0.000 abstract description 5
- 230000005012 migration Effects 0.000 abstract description 5
- 125000005498 phthalate group Chemical class 0.000 abstract description 4
- -1 automotive parts Substances 0.000 description 73
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 43
- 238000004519 manufacturing process Methods 0.000 description 29
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 27
- 230000000052 comparative effect Effects 0.000 description 15
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 13
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 13
- WLJVNTCWHIRURA-UHFFFAOYSA-N Heptanedioic acid Natural products OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 12
- JCJPBWVRHVLSJW-UHFFFAOYSA-N bis(5-methyl-2-propan-2-ylhexyl) benzene-1,2-dicarboxylate Chemical compound CC(C)CCC(C(C)C)COC(=O)C1=CC=CC=C1C(=O)OCC(CCC(C)C)C(C)C JCJPBWVRHVLSJW-UHFFFAOYSA-N 0.000 description 12
- 239000002904 solvent Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 11
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 10
- 239000003381 stabilizer Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000001361 adipic acid Substances 0.000 description 8
- 235000011037 adipic acid Nutrition 0.000 description 8
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 8
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical class OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical class OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 150000001733 carboxylic acid esters Chemical class 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 238000010292 electrical insulation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920000915 polyvinyl chloride Polymers 0.000 description 7
- 239000004800 polyvinyl chloride Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 6
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 238000005886 esterification reaction Methods 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- SFIQHFBITUEIBP-UHFFFAOYSA-N 5-methyl-2-propan-2-ylhexan-1-ol Chemical compound CC(C)CCC(CO)C(C)C SFIQHFBITUEIBP-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N Suberic acid Natural products OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- QEVWDMOIPOLQBL-UHFFFAOYSA-N 5-methyl-2-propylhexan-1-ol Chemical compound CCCC(CO)CCC(C)C QEVWDMOIPOLQBL-UHFFFAOYSA-N 0.000 description 3
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Natural products OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical class OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 229940067597 azelate Drugs 0.000 description 3
- JQCXWCOOWVGKMT-UHFFFAOYSA-N diheptyl phthalate Chemical compound CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 3
- MQHNKCZKNAJROC-UHFFFAOYSA-N dipropyl phthalate Chemical compound CCCOC(=O)C1=CC=CC=C1C(=O)OCCC MQHNKCZKNAJROC-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229940098779 methanesulfonic acid Drugs 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229940116351 sebacate Drugs 0.000 description 3
- TYFQFVWCELRYAO-UHFFFAOYSA-L suberate(2-) Chemical compound [O-]C(=O)CCCCCCC([O-])=O TYFQFVWCELRYAO-UHFFFAOYSA-L 0.000 description 3
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- KVJOUCNJVQBRAO-UHFFFAOYSA-N 2-ethyl-5-methylhexan-1-ol Chemical compound CCC(CO)CCC(C)C KVJOUCNJVQBRAO-UHFFFAOYSA-N 0.000 description 2
- SMNDYUVBFMFKNZ-UHFFFAOYSA-N 2-furoic acid Chemical compound OC(=O)C1=CC=CO1 SMNDYUVBFMFKNZ-UHFFFAOYSA-N 0.000 description 2
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004709 Chlorinated polyethylene Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- KCXZNSGUUQJJTR-UHFFFAOYSA-N Di-n-hexyl phthalate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCC KCXZNSGUUQJJTR-UHFFFAOYSA-N 0.000 description 2
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- IPRJXAGUEGOFGG-UHFFFAOYSA-N N-butylbenzenesulfonamide Chemical compound CCCCNS(=O)(=O)C1=CC=CC=C1 IPRJXAGUEGOFGG-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 238000010533 azeotropic distillation Methods 0.000 description 2
- VZFUCHSFHOYXIS-UHFFFAOYSA-N cycloheptane carboxylic acid Natural products OC(=O)C1CCCCCC1 VZFUCHSFHOYXIS-UHFFFAOYSA-N 0.000 description 2
- JBDSSBMEKXHSJF-UHFFFAOYSA-N cyclopentanecarboxylic acid Chemical compound OC(=O)C1CCCC1 JBDSSBMEKXHSJF-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- NFDQHOWZPAMCOV-UHFFFAOYSA-N didodecyl benzene-1,4-dicarboxylate Chemical compound CCCCCCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCCCCCC)C=C1 NFDQHOWZPAMCOV-UHFFFAOYSA-N 0.000 description 2
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 description 2
- MGWAVDBGNNKXQV-UHFFFAOYSA-N diisobutyl phthalate Chemical compound CC(C)COC(=O)C1=CC=CC=C1C(=O)OCC(C)C MGWAVDBGNNKXQV-UHFFFAOYSA-N 0.000 description 2
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 238000007037 hydroformylation reaction Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 description 2
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- LEEANUDEDHYDTG-UHFFFAOYSA-N 1,2-dimethoxypropane Chemical compound COCC(C)OC LEEANUDEDHYDTG-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- RERATEUBWLKDFE-UHFFFAOYSA-N 1-methoxy-2-[2-(2-methoxypropoxy)propoxy]propane Chemical compound COCC(C)OCC(C)OCC(C)OC RERATEUBWLKDFE-UHFFFAOYSA-N 0.000 description 1
- ZEIZTVAKJXMCSQ-UHFFFAOYSA-N 2,5-dimethylheptan-1-ol Chemical compound CCC(C)CCC(C)CO ZEIZTVAKJXMCSQ-UHFFFAOYSA-N 0.000 description 1
- OBOHUKJIPIBYTA-UHFFFAOYSA-N 2,5-dimethylhexan-1-ol Chemical compound CC(C)CCC(C)CO OBOHUKJIPIBYTA-UHFFFAOYSA-N 0.000 description 1
- YLWOLZYKTXDABB-UHFFFAOYSA-N 2,5-dimethyloctan-1-ol Chemical compound CCCC(C)CCC(C)CO YLWOLZYKTXDABB-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QJRRRRDKRVLHOV-UHFFFAOYSA-N 2-ethyl-5-methylheptan-1-ol Chemical compound C(C)C(CO)CCC(CC)C QJRRRRDKRVLHOV-UHFFFAOYSA-N 0.000 description 1
- LIAWCKFOFPPVGF-UHFFFAOYSA-N 2-ethyladamantane Chemical compound C1C(C2)CC3CC1C(CC)C2C3 LIAWCKFOFPPVGF-UHFFFAOYSA-N 0.000 description 1
- YBDQLHBVNXARAU-UHFFFAOYSA-N 2-methyloxane Chemical compound CC1CCCCO1 YBDQLHBVNXARAU-UHFFFAOYSA-N 0.000 description 1
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- RLJWTAURUFQFJP-UHFFFAOYSA-N propan-2-ol;titanium Chemical compound [Ti].CC(C)O.CC(C)O.CC(C)O.CC(C)O RLJWTAURUFQFJP-UHFFFAOYSA-N 0.000 description 1
- BPJZKLBPJBMLQG-KWRJMZDGSA-N propanoyl (z,12r)-12-hydroxyoctadec-9-enoate Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC(=O)OC(=O)CC BPJZKLBPJBMLQG-KWRJMZDGSA-N 0.000 description 1
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- 239000000454 talc Substances 0.000 description 1
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- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 150000003503 terephthalic acid derivatives Chemical class 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical class CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- YBDQLHBVNXARAU-ZCFIWIBFSA-N tetrahydro-2-methyl-2H-pyran Natural products C[C@@H]1CCCCO1 YBDQLHBVNXARAU-ZCFIWIBFSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N tetraisopropyl titanate Substances CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
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- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- JLEXUIVKURIPFI-UHFFFAOYSA-N tris phosphate Chemical compound OP(O)(O)=O.OCC(N)(CO)CO JLEXUIVKURIPFI-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/443—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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Abstract
Description
これら可塑剤の中でもフタル酸系、特にフタル酸ジオクチルが可塑性能、耐熱性、耐寒性に優れ、なおかつ安価であるため多く用いられる。塩化ビニル樹脂は添加する可塑剤の種類と量によってその硬さが決まり、硬質と軟質に大別される。
また優れた体積抵抗率を付与する可塑剤としてはトリメリット酸エステルやピロメリット酸エステルが知られており、特許文献3にはトリメリット酸エステルやピロメリット酸エステルを始めとした芳香族多価カルボン酸エステル系可塑剤を用いた、電気絶縁性に優れた電線被覆用塩化ビニル系樹脂組成物が開示されている。
[1]下記式(A)
で示される構成単位を1つ以上有するエステル(i)、および
樹脂(ii)
を含有する樹脂組成物からなる絶縁材。
[2]前記エステル(i)が下記式(1)
で示されるアルコールおよび酸成分を縮合させて得られるエステルである、[1]の絶縁材。
[3]酸成分が、芳香族多価カルボン酸、芳香族多価カルボン酸無水物、脂肪族多価カルボン酸および脂肪族多価カルボン酸無水物から選択される1種である、[2]の絶縁材。
[4]前記R1およびR2がそれぞれ独立してメチル基、エチル基、プロピル基またはイソプロピル基である、[1]〜[3]のいずれかの絶縁材。
[5]絶縁材中に含まれる可塑剤のうち、20質量%以上がエステル(i)である、[1]〜[4]のいずれかの絶縁材。
[6]前記樹脂(ii)が塩化ビニル系樹脂である、[1]〜[5]のいずれかの絶縁材。
[7][1]〜[6]の絶縁材を用いた絶縁方法。
[8][1]〜[6]の絶縁材の絶縁のための使用。
[9]電線被覆用である、[1]〜[6]のいずれかの絶縁材。
[10][9]の絶縁材を用いた電線。
このうちフタル酸エステル、イソフタル酸エステル、テレフタル酸エステル、トリメリット酸エステル、ピロメリット酸エステル、アジピン酸エステル、ピメリン酸エステル、スベリン酸エステル、アゼライン酸エステル、セバシン酸エステル、1,2−シクロヘキサンジカルボン酸エステル、1,3−シクロヘキサンジカルボン酸エステル、1,4−シクロヘキサンジカルボン酸エステルが好ましく、フタル酸エステル、トリメリット酸エステル、アジピン酸エステル、アゼライン酸エステル、セバシン酸エステル、1,2−シクロヘキサンジカルボン酸エステルが特に好ましい。
具体的に、アルコール(1)としては、2,5−ジメチル−1−ヘキサノール、2−エチル−5−メチル−1−ヘキサノール、5−メチル−2−プロピル−1−ヘキサノール、2−イソプロピル−5−メチル−1−ヘキサノール、2,5−ジメチル−1−ヘプタノール、2−エチル−5−メチル−1−ヘプタノール、2,5−ジメチル−1−オクタノール、2,5,6−トリメチル−1−ヘプタノールが好ましく、2,5−ジメチル−1−ヘキサノール、2−エチル−5−メチル−1−ヘキサノール、5−メチル−2−プロピル−1−ヘキサノール、2−イソプロピル−5−メチル−1−ヘキサノールが特に好ましい。
溶媒の存在下で実施する場合、溶媒の使用量は容積効率と共沸による水除去効率の観点から、カルボン酸1質量部に対して0.5〜3質量部であるのが好ましく、1〜2.5質量部であるのがより好ましく、1.5〜2質量部であるのがさらに好ましい。
触媒の存在下で実施する場合、触媒の使用量は、反応速度とコストの観点から、カルボン酸1質量部に対して0.01〜0.05質量部であるのが好ましく、0.02〜0.03質量部であるのがさらに好ましい。
樹脂(ii)としては、例えば塩化ビニル系樹脂、塩素化ポリエチレン、塩素化ポリ塩化ビニル、ポリ塩化ビニリデン、イソプレンゴム、ブタジエンゴム、ニトリルゴム、スチレン−ブタジエンゴム、クロロプレンゴム、エチレン−プロピレンゴム、ポリテトラフルオロエチレン、ポリフッ化ビニリデン、ポリフッ化ビニル、ポリエチレン、ポリプロピレン、ポリビニルアルコール、ポリ乳酸、スチロール樹脂、セルロース樹脂、アクリル樹脂、アクリロニトリル樹脂、ウレタン樹脂、酢酸ビニル樹脂、ブチラール樹脂、エチレン−酢酸ビニル共重合樹脂、エチレン−酢酸ビニル−一酸化炭素共重合樹脂、スチレン−アクリロニトリル共重合樹脂、アクリロニトリル−ブタジエン−スチレン樹脂、アクリレート−スチレン−アクリロニトリル共重合樹脂などが挙げられる。これらは1種を単独で用いても、2種以上を併用してもよい。
中でも、塩化ビニル系樹脂であるのが好ましい。
その後、公知の成形方法、例えば押出成形、カレンダー成形、射出成形、熱成形、コーティング加工、ディッピング加工などの成形方法により、所望の製品形態へ加工・成形することができる。
(1)エステル合成
磁気攪拌子、温度計、窒素導入管、Dean−Stark型分水器、および還流冷却管を備えた容量500mlのガラス製三口フラスコに、2−イソプロピル−5−メチル−1−ヘキサノール(東京化成工業株式会社製)123g(0.777mol)、無水フタル酸(和光純薬工業株式会社製)57.5g(0.388mol)、トルエン(和光純薬工業株式会社製)100g、および酸触媒としてメタンスルホン酸(和光純薬工業株式会社製)1.52g(15.8mmol)を窒素雰囲気下で仕込んだ。この溶液を攪拌しながら内温120℃まで加熱し5時間反応させた。その後反応系を減圧にして溶媒と未反応の2−イソプロピル−5−メチル−1−ヘキサノールを除去した後、中和、水洗、減圧下での脱水を行うことで、フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)144g(0.322mol)を得た。
1H−NMR(400MHz,CDCl3,テトラメチルシラン(TMS),ppm) δ 0.87(d,CH3,6H),0.88(d,CH3,6H),0.92(d,CH3,12H),1.14〜1.61,1.80〜1.88(m,14H),4.26(dd,−O−CH2−,4H),7.52(dd,ArH,2H),7.69(dd,ArH,2H)
平均重合度1000のポリ塩化ビニル樹脂(信越化学工業株式会社製、商品名TK−1000)100質量部に対し、前記(1)で合成したフタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部、および安定剤として三塩基性硫酸鉛5質量部を配合した。この混合物をプラネタリーミキサー(東洋精機株式会社製)により120℃、回転数60rpmで混練した。ドライアップ(可塑剤がポリ塩化ビニル樹脂に吸収され、混合物の流動性が増すこと)の完了はミキサーのトルク降下で判定した。この混合物を150℃の二本ミルロール上で10分間ロールし(ロール幅220mm、ロールギャップ1mm)、その後厚さ1mmになるように26トン油圧式成型機(有限会社東邦プレス製作所製)でプレスし(予備プレス:0.5MPa・170℃で4分、プレス:5MPa・170℃で1分、冷却:0.5MPa・20℃で10分)、軟質塩化ビニル樹脂シートを製造した。
(1)エステル合成
無水フタル酸の代わりに無水トリメリット酸(和光純薬工業株式会社製)49.8g(0.259mol)を用いた以外は製造例1と同様に反応および後処理を行い、トリメリット酸トリス(2−イソプロピル−5−メチル−1−ヘキシル)131g(0.208mol)を得た。
1H−NMR分析(400MHz,CDCl3,TMS,ppm) δ 0.87〜0.97(m,CH3,36H),1.15〜1.65,1.79〜1.90(m,21H),4.25〜4.36(m,−O−CH2−,6H),7.72(d,ArH,1H),8.17(dd,ArH,1H),8.37(d,ArH,1H)
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、前記(1)で合成したトリメリット酸トリス(2−イソプロピル−5−メチル−1−ヘキシル)25質量部、フタル酸ジオクチル(花王株式会社製、商品名ビニサイザー80)25質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
(1)エステル合成
無水フタル酸の代わりにアジピン酸(和光純薬工業株式会社製)56.8g(0.389mol)を用いた以外は製造例1と同様に反応および後処理を行い、アジピン酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)129g(0.302mol)を得た。
1H−NMR(400MHz、CDCl3、TMS、ppm) δ 0.86〜0.90(m,CH3,24H),1.10〜1.55,1.62〜1.82(m,18H),2.29〜2.34(m,−CH2−COO,4H),3.98〜4.07(m,−O−CH2−,4H)
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、前記(1)で合成したアジピン酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
(1)エステル合成
無水フタル酸の代わりにセバシン酸(和光純薬工業株式会社製)78.5g(0.388mol)を用いた以外は製造例1と同様に反応および後処理を行い、セバシン酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)161g(0.333mol)を得た。
1H−NMR分析(400MHz,CDCl3,TMS,ppm) δ 0.86〜0.90(m,CH3,24H),1.10〜1.83(m,26H),2.28(t,−CH2−COO,4H),3.97〜4.06(m,−O−CH2−,4H)
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、前記(1)で合成したセバシン酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ジオクチル(花王株式会社製、商品名ビニサイザー80)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ジイソノニル(花王株式会社製、商品名ビニサイザー90)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ジイソデシル(株式会社ジェイ・プラス製)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ビス(2−プロピル−1−ヘプチル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ビス(2−エチル−1−オクチル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ビス(3,7−ジメチル−1−オクチル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、フタル酸ビス(2−メチル−1−ノニル)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、トリメリット酸トリオクチル(花王株式会社製、商品名トリメックスT−08NB)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
フタル酸ビス(2−イソプロピル−5−メチル−1−ヘキシル)50質量部の代わりに、アジピン酸ジイソデシル(花王株式会社製、商品名ビニサイザー50)50質量部を用いた以外は製造例1の(2)と同様にして軟質塩化ビニル樹脂シートを製造した。
製造例1〜4で得られた軟質塩化ビニル樹脂シートについて下記の方法で各物性を測定・評価した。結果を表1に示す。
(1)引張試験:JIS K6723に準拠して試験を行った。
(2)体積抵抗率試験:JIS K 6723に準拠し、30℃で試験を行った。
(3)加熱後引張試験:JIS K 6723に準拠し、100℃、120℃で120時間加熱後にそれぞれ試験を行った。
(4)耐油性試験:JIS K6723に準拠し、70℃の試験用油に4時間浸漬後に試験を行った。
(5)ブリードアウト試験:100mm×100mm×1mmに成型した試験片(n=3)を70℃のオーブン中で20日間加熱し、可塑剤のブリードアウト(PVCシートからの染み出し)の有無を目視で確認し評価した(n=3)。
(6)移行性試験:20mm×50mm×1mmに成型した試験片一枚と同形のABS樹脂板一枚を重ねあわせ、80℃のオーブン中で72時間加熱し、PVCシートからABS樹脂板への可塑剤の移行の有無を目視で確認し評価した(n=6)。さらに、ABS樹脂板の代わりにポリエチレン樹脂板を用いて同様の試験を行った。
比較製造例1〜9で得られた軟質塩化ビニル樹脂シートについて、実施例1〜4と同様に各物性を測定・評価した。結果を表1に示す。
フタル酸エステル間で比較をすると、構成単位(A)を有さないフタル酸エステルを用いた比較例1〜7の樹脂組成物を成形して得た軟質塩化ビニルシートの体積抵抗率は低いのに対し、構成単位(A)を有するエステル(i)を用いた実施例1の樹脂組成物を成形して得た軟質塩化ビニルシートは高い体積抵抗率を示した。
実施例1、2、3、4の樹脂組成物それぞれについて、スクリュー直径60mm、L/D=25の電線押出機を用い、押出機のシリンダー温度を190℃、クロスヘッド部温度を180℃に設定し、線速毎分400mで銅線上に樹脂組成物を押出成形することで、被覆電線を製造した。
Claims (10)
- 酸成分が、芳香族多価カルボン酸、芳香族多価カルボン酸無水物、脂肪族多価カルボン酸および脂肪族多価カルボン酸無水物から選択される1種である、請求項2に記載の絶縁材。
- 前記R1およびR2がそれぞれ独立してメチル基、エチル基、プロピル基またはイソプロピル基である、請求項1〜3のいずれか1項に記載の絶縁材。
- 絶縁材中に含まれる可塑剤のうち、20質量%以上がエステル(i)である、請求項1〜4のいずれか1項に記載の絶縁材。
- 前記樹脂(ii)が塩化ビニル系樹脂である、請求項1〜5のいずれか1項に記載の絶縁材。
- 請求項1〜6に記載の絶縁材を用いた絶縁方法。
- 請求項1〜6に記載の絶縁材の絶縁のための使用。
- 電線被覆用である、請求項1〜6のいずれか1項に記載の絶縁材。
- 請求項9に記載の絶縁材を用いた電線。
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