JPWO2014024825A1 - Galvanized steel sheet for hot forming - Google Patents
Galvanized steel sheet for hot forming Download PDFInfo
- Publication number
- JPWO2014024825A1 JPWO2014024825A1 JP2014529484A JP2014529484A JPWO2014024825A1 JP WO2014024825 A1 JPWO2014024825 A1 JP WO2014024825A1 JP 2014529484 A JP2014529484 A JP 2014529484A JP 2014529484 A JP2014529484 A JP 2014529484A JP WO2014024825 A1 JPWO2014024825 A1 JP WO2014024825A1
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- JP
- Japan
- Prior art keywords
- steel sheet
- hot
- zinc
- less
- plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 24
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 148
- 239000010959 steel Substances 0.000 claims abstract description 148
- 238000007747 plating Methods 0.000 claims abstract description 104
- 239000011701 zinc Substances 0.000 claims abstract description 68
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 64
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 239000000126 substance Substances 0.000 claims abstract description 12
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 5
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 13
- 229910052720 vanadium Inorganic materials 0.000 claims description 13
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 10
- 229910052796 boron Inorganic materials 0.000 claims description 9
- 229910052749 magnesium Inorganic materials 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 229910052797 bismuth Inorganic materials 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 35
- 230000000694 effects Effects 0.000 description 25
- 239000010410 layer Substances 0.000 description 24
- 238000003466 welding Methods 0.000 description 23
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 22
- 238000000034 method Methods 0.000 description 15
- 238000012360 testing method Methods 0.000 description 15
- 238000005275 alloying Methods 0.000 description 14
- 239000002344 surface layer Substances 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 230000003647 oxidation Effects 0.000 description 13
- 238000007254 oxidation reaction Methods 0.000 description 13
- 238000005246 galvanizing Methods 0.000 description 11
- 239000011787 zinc oxide Substances 0.000 description 11
- 239000011651 chromium Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 229910000859 α-Fe Inorganic materials 0.000 description 10
- 238000000137 annealing Methods 0.000 description 9
- 229910052761 rare earth metal Inorganic materials 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 238000009792 diffusion process Methods 0.000 description 8
- 238000005098 hot rolling Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000010791 quenching Methods 0.000 description 8
- 230000000171 quenching effect Effects 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 238000005097 cold rolling Methods 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 239000010960 cold rolled steel Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910000640 Fe alloy Inorganic materials 0.000 description 3
- 229910001297 Zn alloy Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910001566 austenite Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 210000001787 dendrite Anatomy 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002436 steel type Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910018137 Al-Zn Inorganic materials 0.000 description 1
- 229910018573 Al—Zn Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001122 Mischmetal Inorganic materials 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004993 emission spectroscopy Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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Abstract
鋼板表面に亜鉛系めっき皮膜を有する亜鉛系めっき鋼板であって、前記鋼板は、質量%で、C:0.02%〜0.58%、Mn:0.5%〜3.0%、sol.Al:0.005%〜1.0%、必要に応じて所定の任意成分、Si:2.0%以下、P:0.03%以下、S:0.004%以下、N:0.01%以下、残部Feおよび不純物からなる化学組成を有し、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3質量%以上であり、前記亜鉛系めっき皮膜は、めっき付着量が40g/m2〜110g/m2、めっき皮膜中のAl量が150mg/m2以上、Al濃度が0.5質量%以下であり、前記亜鉛系めっき鋼板は、700℃以上に加熱された後に熱間成形される用途に供される、熱間成形用亜鉛系めっき鋼板。A zinc-based plated steel sheet having a zinc-based plating film on the surface of the steel sheet, wherein the steel sheet is in mass%, C: 0.02% to 0.58%, Mn: 0.5% to 3.0%, sol Al: 0.005% to 1.0%, predetermined optional components as required, Si: 2.0% or less, P: 0.03% or less, S: 0.004% or less, N: 0.00 It has a chemical composition consisting of 01% or less, the balance Fe and impurities, and a Mn content from the interface between the steel plate and the plating to a depth of 5 μm is 0.3% by mass or more. The amount is 40 g / m 2 to 110 g / m 2, the amount of Al in the plating film is 150 mg / m 2 or more, the Al concentration is 0.5% by mass or less, and the galvanized steel sheet is heated after being heated to 700 ° C. or more. Hot-formed galvanized steel sheet for hot forming applications.
Description
本発明は、熱間成形用の亜鉛系めっき鋼板、特に自動車の足廻り、補強部品などの製造に使用するのに適した熱間成形用亜鉛系めっき鋼板に関する。本願は、2012年8月7日に日本に出願された特願2012−175280号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a galvanized steel sheet for hot forming, and more particularly to a galvanized steel sheet for hot forming suitable for use in the manufacture of automobile undercarriages, reinforcing parts and the like. This application claims priority based on Japanese Patent Application No. 2012-175280 for which it applied to Japan on August 7, 2012, and uses the content here.
近年、自動車の軽量化のため、鋼板の高強度化を図って、使用する鋼板の厚みを減ずる努力が進められている。高強度鋼板等の難成形材料をプレス成形する技術として、成形すべき材料を予め加熱して成形する熱間プレス等の熱間成形技術が採用されつつある。 In recent years, in order to reduce the weight of automobiles, efforts have been made to increase the strength of steel sheets and reduce the thickness of the steel sheets used. As a technique for press-forming a difficult-to-form material such as a high-strength steel plate, a hot forming technique such as a hot press for heating and forming a material to be formed in advance is being adopted.
このような熱間成形方法は、変形抵抗の小さい高温で成形し、成形と同時に焼入れも実施できることから、部材の高強度化と成形性を同時に確保できる優れた成形方法である。しかし、成形前に700℃以上の高温に加熱することが必要なため、鋼板表面が酸化するという問題が生じる。この鋼板表面の酸化により生じる鉄酸化物からなるスケールが、プレス時に脱落して金型に付着して生産性が低下したり、プレス後の製品に残存して外観不良を招いたりするという問題がある。しかも、このようなスケールが残存すると、次工程で塗装する場合に鋼板と塗膜の密着性が劣り、耐食性の低下を招く。そこでプレス成形後は、ショットブラスト等のスケール除去処理が必要となる。 Such a hot forming method is an excellent forming method that can ensure high strength and formability at the same time because it can be formed at a high temperature with low deformation resistance and can be quenched at the same time as forming. However, since it is necessary to heat to a high temperature of 700 ° C. or higher before forming, there arises a problem that the steel sheet surface is oxidized. There is a problem that the scale made of iron oxide generated by oxidation on the surface of the steel sheet falls off during pressing and adheres to the mold to reduce productivity, or remains in the product after pressing and causes poor appearance. is there. In addition, if such a scale remains, the adhesion between the steel sheet and the coating film is inferior when coating is performed in the next step, leading to a decrease in corrosion resistance. Therefore, after press molding, a scale removal process such as shot blasting is required.
このような問題を解決するため、熱間成形用材料として、母材鋼表面の酸化抑制および/またはプレス成形品の耐食性向上を目的として、亜鉛系めっきまたはアルミニウム系めっきで被覆しためっき鋼板を使用することが提案されている。熱間成形に亜鉛系めっき鋼板を用いた例としては、特許文献1、特許文献2等が挙げられる。 In order to solve these problems, as a hot forming material, a plated steel sheet coated with zinc plating or aluminum plating is used for the purpose of suppressing oxidation of the base steel surface and / or improving the corrosion resistance of press-formed products. It has been proposed to do. Examples of using a galvanized steel sheet for hot forming include Patent Document 1, Patent Document 2, and the like.
さらに特許文献3には、鋼中のC濃度、Si濃度、P濃度および/またはTi濃度を規定し、鋼板表面のZn付着量および皮膜中Al濃度を規定することにより、熱間成形時に形成される酸化被膜の密着性を向上させ、成形品表面の酸化物の剥離処理工程を簡便あるいは不要とした鋼板が提案されている。 Further, Patent Document 3 defines the C concentration, Si concentration, P concentration and / or Ti concentration in the steel, and defines the Zn adhesion amount on the steel sheet surface and the Al concentration in the coating, thereby forming the steel during hot forming. There has been proposed a steel sheet that improves the adhesion of the oxide film and makes the oxide surface removal treatment process simple or unnecessary.
しかし、従来の技術による熱間成形用亜鉛系めっき鋼板では、熱間成形時に形成される亜鉛酸化物層が過度に生成した場合に、熱間成形後にスポット溶接を行った際に溶着やスパークが発生する場合があることが判明した。 However, in the conventional zinc-based plated steel sheet for hot forming, when the zinc oxide layer formed at the time of hot forming is excessively generated, welding and sparking will occur when spot welding is performed after hot forming. It has been found that this may occur.
周知のように、自動車の車体用のパネルは、各種形状にプレス加工されたパネル同士を抵抗溶接(特にスポット溶接)で接合することにより、組み立てられる。特にスポット溶接を行う場合には、連続的に多数の点溶接を行うため、その生産性を向上させるには、同じ電極チップを用いてできるだけ連続打点数を上げることが要求される。 As is well known, panels for automobile bodies are assembled by joining panels pressed into various shapes by resistance welding (particularly spot welding). In particular, when spot welding is performed, a large number of spot welds are continuously performed. Therefore, in order to improve the productivity, it is required to increase the number of continuous hit points as much as possible using the same electrode tip.
スポット溶接の連続打点数を増加させるためには、電極チップの損耗をいかに抑制するかが重要である。溶接時に電極チップの溶着やスパークが発生した場合には、電極損耗が助長され、電極チップの脱落が起こることから、以後の溶接が継続できなくなるという問題がある。そのため、スポット溶接時の溶着やスパークの発生を抑制することが生産性の向上の面から重要である。 In order to increase the number of consecutive spot welding points, it is important how to suppress wear of the electrode tip. When welding or sparking of the electrode tip occurs during welding, the electrode wear is promoted and the electrode tip falls off, so that there is a problem that subsequent welding cannot be continued. For this reason, it is important from the viewpoint of improving productivity to suppress the occurrence of welding and spark during spot welding.
本発明ではこの問題点、すなわち熱間成形用亜鉛系めっき鋼板の熱間成形後のスポット溶接性の問題を解決することを目的とする。 An object of the present invention is to solve this problem, that is, the problem of spot weldability after hot forming of a hot-dip galvanized steel sheet.
本発明者らは、熱間成形用亜鉛系めっき鋼板の熱間成形時の亜鉛酸化物生成について調査し、熱間成形後のスポット溶接性が良好となるよう鋭意検討した。その結果、めっき基材である鋼板の化学組成ならびに亜鉛系めっき層のめっき付着量およびAl量とAl濃度を適正範囲内に収めること、鋼板表層近傍のMn量の低下ならびに金属組織を適正化することで、熱間成形時にめっき皮膜中にAl酸化物とMn酸化物を多く生成させることにより、亜鉛酸化物層が過度に生成することが抑制され、熱間成形後のスポット溶接性を良好とすることが可能であることを新たに知見した。 The present inventors investigated the formation of zinc oxide during hot forming of a zinc-based plated steel sheet for hot forming, and intensively studied so that the spot weldability after hot forming becomes good. As a result, the chemical composition of the steel sheet that is the plating base, the coating amount of the zinc-based plating layer, the Al content and the Al concentration are within the appropriate ranges, the Mn content near the steel sheet surface layer is reduced, and the metal structure is optimized. By forming a large amount of Al oxide and Mn oxide in the plating film during hot forming, excessive formation of the zinc oxide layer is suppressed, and spot weldability after hot forming is improved. It was newly discovered that it is possible to do.
上記新知見に基づく本発明は以下のとおりである。 The present invention based on the above new findings is as follows.
[1]
鋼板表面に亜鉛系めっき皮膜を有する亜鉛系めっき鋼板であって、
前記鋼板は、質量%で、C:0.02%〜0.58%、Mn:0.5%〜3.0%、sol.Al:0.005%〜1.0%、Ti:0%〜0.20%、Nb:0%〜0.20%、V:0%〜1.0%、W:0%〜1.0%、Cr:0%〜1.0%、Mo:0%〜1.0%、Cu:0%〜1.0%、Ni:0%〜1.0%、B:0%〜0.010%、Mg:0%〜0.05%、Ca:0%〜0.05%、REM:0%〜0.05%、Bi:0%〜0.05%、Si:2.0%以下、P:0.03%以下、S:0.004%以下、N:0.01%以下、残部Feおよび不純物からなる化学組成を有し、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3質量%以上であり、
前記亜鉛系めっき皮膜は、めっき付着量が40g/m2〜110g/m2、めっき皮膜中のAl量が150mg/m2以上、Al濃度が0.5質量%以下であり、
前記亜鉛系めっき鋼板は、700℃以上に加熱された後に熱間成形される用途に供される、熱間成形用亜鉛系めっき鋼板。[1]
A zinc-based plated steel sheet having a zinc-based plating film on the steel sheet surface,
The steel sheet is, by mass%, C: 0.02% to 0.58%, Mn: 0.5% to 3.0%, sol. Al: 0.005% to 1.0%, Ti: 0% ~ 0.20%, Nb: 0% ~ 0.20%, V: 0% ~ 1.0%, W: 0% ~ 1.0%, Cr: 0% ~ 1.0%, Mo: 0% -1.0%, Cu: 0% -1.0%, Ni: 0% -1.0%, B: 0% -0.010%, Mg: 0% -0.05%, Ca: 0% -0.05%, REM: 0% -0.05%, Bi: 0% -0.05%, Si: 2.0% or less, P: 0.03% or less, S: 0.004% or less, N: 0.01% or less, having a chemical composition composed of the balance Fe and impurities, the Mn content from the interface between the steel plate and the plating to a depth of 5 μm is 0.3% by mass or more,
The zinc-based plated coating, coating weight is 40g / m 2 ~110g / m 2 , Al content in the plating film 150 mg / m 2 or more, Al concentration is 0.5 mass% or less,
The zinc-based plated steel sheet is a hot-formed zinc-based plated steel sheet that is used for hot forming after being heated to 700 ° C. or higher.
[2]
前記鋼板は、質量%で、Ti:0.01%〜0.20%、Nb:0.01%〜0.20%、V:0.1%〜1.0%、W:0.1%〜1.0%からなる群から選ばれた1種または2種以上を含有する、[1]に記載の熱間成形用亜鉛系めっき鋼板。[2]
The steel sheet is in mass%, Ti: 0.01% to 0.20%, Nb: 0.01% to 0.20%, V: 0.1% to 1.0%, W: 0.1%. The hot-formed zinc-based plated steel sheet according to [1], containing one or more selected from the group consisting of ˜1.0%.
[3]
前記鋼板は、質量%で、Cr:0.1%〜1.0%、Mo:0.1%〜1.0%、Cu:0.1%〜1.0%、Ni:0.1%〜1.0%、B:0.0010%〜0.010%からなる群から選ばれた1種または2種以上を含有する、[1]または[2]に記載の熱間成形用亜鉛系めっき鋼板。[3]
The steel sheet is in mass%, Cr: 0.1% to 1.0%, Mo: 0.1% to 1.0%, Cu: 0.1% to 1.0%, Ni: 0.1% The hot-forming zinc system according to [1] or [2], containing one or more selected from the group consisting of -1.0% and B: 0.0010%-0.010% Plated steel sheet.
[4]
前記鋼板は、質量%で、Mg:0.0005%〜0.05%、Ca:0.0005%〜0.05%、REM:0.0005%〜0.05%からなる群から選ばれた1種または2種以上を含有する、[1]〜[3]のいずれか1項に記載の熱間成形用亜鉛系めっき鋼板。[4]
The steel sheet was selected from the group consisting of Mg: 0.0005% to 0.05%, Ca: 0.0005% to 0.05%, and REM: 0.0005% to 0.05%. The hot-formed zinc-based plated steel sheet according to any one of [1] to [3], containing one or more kinds.
[5]
前記鋼板は、質量%で、Bi:0.0002%〜0.05%以下を含有する、[1]〜[4]のいずれか1項に記載の熱間成形用亜鉛系めっき鋼板。[5]
The hot-rolled zinc-based plated steel sheet according to any one of [1] to [4], wherein the steel sheet contains, by mass%, Bi: 0.0002% to 0.05%.
[6]
前記亜鉛系めっき鋼板が合金化溶融亜鉛めっき鋼板である、[1]〜[5]のいずれか1項に記載の熱間成形用亜鉛系めっき鋼板。[6]
The zinc-based plated steel sheet for hot forming according to any one of [1] to [5], wherein the zinc-based plated steel sheet is an alloyed hot-dip galvanized steel sheet.
本発明において「亜鉛系めっき」とは亜鉛めっきおよび亜鉛合金めっきを包含する意味である。 In the present invention, “zinc-based plating” is meant to include zinc plating and zinc alloy plating.
本発明に係る熱間成形用亜鉛系めっき鋼板は、熱間成形時の亜鉛酸化物の過度な生成が抑制されるため、熱間成形後のスポット溶接時の溶着およびスパークの発生を抑制することができる。その結果、自動車車体組立工程において、溶接時の連続打点数が向上することにより、電極チップの手入れ頻度を低減することができるとともに、スパーク現象の発生頻度を低減して、車体表面手入れの必要性を解消することが可能となるなど、溶接トラブルを回避でき、自動車車体組立工程の生産性を飛躍的に向上させることができる。 Since the zinc-based plated steel sheet for hot forming according to the present invention suppresses excessive formation of zinc oxide during hot forming, it suppresses the occurrence of welding and spark during spot welding after hot forming. Can do. As a result, in the car body assembly process, the number of continuous hit points during welding can be improved, so that the frequency of electrode tip maintenance can be reduced, and the frequency of occurrence of sparks can be reduced, and the need for car body surface maintenance This makes it possible to eliminate welding troubles and improve productivity in the automobile body assembly process.
以下に本発明の熱間成形用亜鉛系めっき鋼板の基材である素地鋼板の化学組成、めっき皮膜、熱間成形法、および製造方法についてより詳しく説明する。なお、本明細書においては、化学組成を示す「%」はすべて「質量%」である。 The chemical composition, plating film, hot forming method, and manufacturing method of the base steel plate that is the base material of the zinc-based steel plate for hot forming of the present invention will be described in more detail below. In the present specification, “%” indicating the chemical composition is all “mass%”.
1.基材鋼板の化学組成
[必須成分]
[C:0.02%〜0.58%]
Cは、鋼板の焼入れ性を高めかつ焼入れ後強度を主に決定する非常に重要な元素である。さらにAC3点を下げ、焼入れ処理温度の低温化を促進する元素である。C含有量が0.02%未満では、その効果は十分ではない。したがって、C含有量は0.02%以上とする。一方、C含有量が0.58%を超えると、焼入れ部の靭性劣化が著しくなる。したがって、C含有量は0.58%以下とする。好ましくは0.45%以下である。1. Chemical composition of base steel sheet [essential component]
[C: 0.02% to 0.58%]
C is a very important element that enhances the hardenability of the steel sheet and mainly determines the strength after quenching. Furthermore, it is an element that lowers the AC 3 point and promotes lowering of the quenching temperature. If the C content is less than 0.02%, the effect is not sufficient. Therefore, the C content is 0.02% or more. On the other hand, when the C content exceeds 0.58%, the toughness of the quenched portion is significantly deteriorated. Therefore, the C content is 0.58% or less. Preferably it is 0.45% or less.
[Mn:0.5%〜3.0%]
Mnは、鋼板の焼入れ性を高め、かつ焼入れ後強度を安定して確保するために、非常に効果のある元素である。また、熱間成形前の加熱時にめっき皮膜中にMnは拡散し、めっき皮膜中にMn酸化物を多く生成させることにより、亜鉛酸化物層が過度に生成することが抑制され、熱間成形後のスポット溶接性を良好にさせる効果を持つ。Mn含有量が0.5%未満ではその効果は十分ではない。したがって、Mn含有量は0.5%以上とする。好ましくは0.8%以上である。一方、Mn含有量が3.0%を超えるとその効果は飽和するばかりか、却って焼入れ後に安定した強度確保が困難となる場合がある。したがって、Mn含有量は3.0%以下とする。好ましくは2.4%以下である。[Mn: 0.5% to 3.0%]
Mn is an element that is very effective for enhancing the hardenability of the steel sheet and for ensuring a stable strength after quenching. In addition, Mn diffuses in the plating film during heating before hot forming, and by generating a large amount of Mn oxide in the plating film, the formation of excessive zinc oxide layer is suppressed, and after hot forming It has the effect of improving the spot weldability. If the Mn content is less than 0.5%, the effect is not sufficient. Therefore, the Mn content is 0.5% or more. Preferably it is 0.8% or more. On the other hand, if the Mn content exceeds 3.0%, the effect is not only saturated, but it may be difficult to secure a stable strength after quenching. Therefore, the Mn content is 3.0% or less. Preferably it is 2.4% or less.
[sol.Al:0.005%〜1.0%]
Alは、鋼を脱酸して鋼材を健全化する作用を有する。sol.Al含有量が0.005%未満では上記作用による効果を得ることが困難である。したがって、sol.Al含有量は0.005%以上とする。一方、sol.Al含有量が1.0%超では、上記作用による効果は飽和して、コスト的に不利になる。したがって。sol.Al含有量は1.0%以下とする。[Sol. Al: 0.005% to 1.0%]
Al has the effect | action which deoxidizes steel and makes steel materials healthy. If the sol.Al content is less than 0.005%, it is difficult to obtain the effect by the above action. Therefore, the sol.Al content is 0.005% or more. On the other hand, if the sol.Al content is more than 1.0%, the effect of the above action is saturated, which is disadvantageous in terms of cost. Therefore. The sol.Al content is 1.0% or less.
[任意成分]
本発明においては、基材鋼板において、上記の必須成分に加え、さらに、以下の任意成分を所定範囲で含有しても良い。なお、必須成分と異なり、以下に説明する任意成分は含有しなくても良い。[Optional ingredients]
In the present invention, the base steel sheet may further contain the following optional components in a predetermined range in addition to the essential components described above. Unlike the essential components, the optional components described below may not be contained.
[Ti:0%〜0.20%、Nb:0%〜0.20%、V:0%〜1.0%、W:0%〜1.0%からなる群から選ばれた1種または2種以上]
Ti、Nb,V,Wは、亜鉛系めっき層と素地鋼板におけるFeおよびZnの相互拡散を促進し、めっき層の合金化速度を高め、熱間成形時等に溶融Zn合金層を生じにくくする元素である。したがって、Ti、Nb,V,Wを基材鋼板に含有させてもよい。しかし、Ti、Nbの含有量が0.20%を超えると、あるいは、V、Wの含有量が1.0%を超えると、上記作用による効果は飽和し、コスト的に不利となる。したがって、Ti、Nbの含有量は0.20%以下、V、Wの含有量は1.0%以下とする。好ましくはTi,Nbは0.15%以下、V,Wは0.5%以下である。上記作用による効果をより確実に得るにはTi、Nbの含有量を0.01%以上、V,Wの含有量を0.1%以上とすることが好ましい。[Ti: 0% to 0.20%, Nb: 0% to 0.20%, V: 0% to 1.0%, W: 1 type selected from the group consisting of 0% to 1.0% or 2 types or more]
Ti, Nb, V, and W promote the mutual diffusion of Fe and Zn in the zinc-based plating layer and the base steel sheet, increase the alloying speed of the plating layer, and make it difficult to form a molten Zn alloy layer during hot forming. It is an element. Therefore, Ti, Nb, V, W may be contained in the base steel plate. However, when the content of Ti and Nb exceeds 0.20%, or the content of V and W exceeds 1.0%, the effect by the above action is saturated, which is disadvantageous in cost. Therefore, the Ti and Nb contents are 0.20% or less, and the V and W contents are 1.0% or less. Preferably, Ti and Nb are 0.15% or less, and V and W are 0.5% or less. In order to more reliably obtain the effect of the above action, it is preferable that the Ti and Nb contents be 0.01% or more and the V and W contents be 0.1% or more.
[Cr:0%〜1.0%、Mo:0%〜1.0%、Cu:0%〜1.0%、Ni:0%〜1.0%、B:0%〜0.010%からなる群から選ばれた1種または2種以上]
Cr、Mo、Cu、NiおよびBは、鋼板の焼入れ性を高め、かつ焼入れ後強度を安定して確保するために、効果のある元素である。したがって、これらの元素の1種または2種以上を含有させてもよい。しかし、Cr、Mo、Cu、Niについては1.0%超、Bについては0.010%超としても、上記効果は飽和して、コスト的に不利となる。したがって、Cr、Mo、Cu、Niの含有量は1.0%以下、B含有量は0.010%以下とする。Bの含有量は0.0080%以下とすることが好ましい。上記効果をより確実に得るには、Cr、Mo、Cu、Niは0.1%以上およびB:0.0010%以上のいずれかを満足させることが好ましい。[Cr: 0% to 1.0%, Mo: 0% to 1.0%, Cu: 0% to 1.0%, Ni: 0% to 1.0%, B: 0% to 0.010% One or more selected from the group consisting of]
Cr, Mo, Cu, Ni and B are effective elements in order to enhance the hardenability of the steel sheet and to ensure a stable strength after quenching. Therefore, you may contain 1 type, or 2 or more types of these elements. However, even if Cr, Mo, Cu, Ni exceeds 1.0% and B exceeds 0.010%, the above effect is saturated and disadvantageous in cost. Therefore, the content of Cr, Mo, Cu, and Ni is 1.0% or less, and the B content is 0.010% or less. The B content is preferably 0.0008% or less. In order to obtain the above effect more reliably, it is preferable that Cr, Mo, Cu, and Ni satisfy 0.1% or more and B: 0.0010% or more.
[Ca:0%〜0.05%、Mg:0%〜0.05%、REM:0%〜0.05%からなる群から選ばれた1種または2種以上]
Ca、MgおよびREMは、鋼中の介在物の形態を微細化し、介在物による熱間成形時の割れの発生を防止する作用を有する。したがって、これらの元素の1種または2種以上を含有させてもよい。しかし、過剰に添加すると、鋼中の介在物の形態を微細化する効果は飽和し、コスト増を招くだけとなる。したがって、Ca含有量は0.05%以下、Mg含有量は0.05%以下、REM含有量は0.05%以下とする。上記作用による効果をより確実に得るには、Ca:0.0005%以上、Mg:0.0005%以上およびREM:0.0005%以上のいずれかを満足させることが好ましい。[Ca: 1% or more selected from the group consisting of 0% to 0.05%, Mg: 0% to 0.05%, REM: 0% to 0.05%]
Ca, Mg, and REM have the effect | action which refines | miniaturizes the form of the inclusion in steel and prevents the generation | occurrence | production of the crack at the time of hot forming by an inclusion. Therefore, you may contain 1 type, or 2 or more types of these elements. However, if it is added excessively, the effect of refining the form of inclusions in the steel is saturated and only increases costs. Therefore, the Ca content is 0.05% or less, the Mg content is 0.05% or less, and the REM content is 0.05% or less. In order to more reliably obtain the effect of the above action, it is preferable to satisfy any of Ca: 0.0005% or more, Mg: 0.0005% or more, and REM: 0.0005% or more.
ここで、REMは、Sc、Yおよびランタノイドの合計17元素を指し、上記REMの含有量は、これらの元素の合計含有量を指す。ランタノイドの場合、工業的にはミッシュメタルの形で添加される。 Here, REM refers to a total of 17 elements of Sc, Y and lanthanoid, and the content of REM refers to the total content of these elements. In the case of a lanthanoid, it is industrially added in the form of misch metal.
[Bi:0%〜0.05%]
Biは、溶鋼の凝固過程において凝固核となり、デンドライトの2次アーム間隔を小さくすることにより、デンドライト2次アーム間隔内に偏析するMn等の偏析を抑制する作用を有する元素である。したがって、Biを含有させてもよい。特に熱間プレス用鋼板のように多量のMnを含有させることがよく行われる鋼板については、Mnの偏析に起因する靭性の劣化を抑制するのにBiは効果がある。したがって、そのような鋼種にはBiを含有させることが好ましい。しかし、0.05%を超えてBiを含有させても、上記作用による効果は飽和してしまい、いたずらにコストの増加を招く。したがって、Bi含有量は0.05%以下とする。好ましくは0.02%以下である。なお、上記作用による効果をより確実に得るには、Bi含有量を0.0002%以上とすることが好ましい。さらに好ましくは0.0005%以上である。[Bi: 0% to 0.05%]
Bi is an element that acts as a solidification nucleus in the solidification process of molten steel and suppresses segregation such as Mn that segregates within the dendrite secondary arm interval by reducing the secondary arm interval of the dendrite. Therefore, Bi may be included. In particular, Bi is effective in suppressing the deterioration of toughness due to segregation of Mn in a steel plate often containing a large amount of Mn such as a steel plate for hot pressing. Therefore, it is preferable to contain Bi in such a steel type. However, even if Bi is contained in excess of 0.05%, the effect by the above action is saturated, and the cost is unnecessarily increased. Therefore, the Bi content is set to 0.05% or less. Preferably it is 0.02% or less. In addition, in order to acquire the effect by the said action more reliably, it is preferable to make Bi content into 0.0002% or more. More preferably, it is 0.0005% or more.
[不純物]
上述した以外の残部は、Fe及び不純物である。不純物としては、鉱石やスクラップ等の原材料に含まれるもの、製造工程において含まれるもの、が例示される。本発明において、代表的な不純物としては、以下が例示される。[impurities]
The balance other than those described above is Fe and impurities. Examples of the impurities include those contained in raw materials such as ore and scrap and those contained in the manufacturing process. In the present invention, typical impurities are exemplified as follows.
[Si:2.0%以下]
Siは、不純物として含有され、亜鉛系めっき層と素地鋼板におけるFeおよびZnの相互拡散を抑制し、めっき層の合金化速度を低下させる元素である。また、熱間成形前の加熱時に、加熱により形成された亜鉛酸化物層と鋼板との界面に濃化して、亜鉛酸化物層の密着性を低下させる。熱間成形や急速冷却時の熱膨張差にも耐えられる亜鉛酸化物層の密着性を確保するために、Si含有量は2.0%以下とする。より望ましいSi含有量は1.5%以下である。[Si: 2.0% or less]
Si is contained as an impurity, and is an element that suppresses interdiffusion of Fe and Zn in the zinc-based plating layer and the base steel sheet and reduces the alloying rate of the plating layer. Moreover, at the time of the heating before hot forming, it concentrates on the interface of the zinc oxide layer formed by heating and a steel plate, and reduces the adhesiveness of a zinc oxide layer. In order to ensure the adhesion of the zinc oxide layer that can withstand the difference in thermal expansion during hot forming or rapid cooling, the Si content is set to 2.0% or less. A more desirable Si content is 1.5% or less.
[P:0.02%以下]
Pは、不純物として含有され、亜鉛系めっき層と素地鋼板におけるFeおよびZnの相互拡散を抑制し、めっき層の合金化速度を低下させる元素である。熱間成形前の加熱時に亜鉛酸化物層を過度に増加させないようにするには、本来のめっき成分であるZnをFe−Zn固溶相として鋼板表層に取り込み、酸化を抑制することが有効であるところ、P含有量が0.02%超では酸化抑制が困難となる。したがって、P含有量は0.02%以下とする。好ましくは0.01%以下である。[P: 0.02% or less]
P is an element that is contained as an impurity, suppresses interdiffusion of Fe and Zn in the zinc-based plating layer and the base steel sheet, and decreases the alloying rate of the plating layer. In order to prevent the zinc oxide layer from excessively increasing during heating before hot forming, it is effective to incorporate Zn, which is the original plating component, into the steel sheet surface layer as a Fe-Zn solid solution phase to suppress oxidation. At some point, it is difficult to suppress oxidation when the P content exceeds 0.02%. Therefore, the P content is 0.02% or less. Preferably it is 0.01% or less.
[S:0.004%以下]
Sは、不純物として含有される元素であり、MnSを形成し、鋼を脆化させる作用を有する。また、大量に含有させると熱間成形前の加熱中にめっき皮膜中へのMnの拡散を妨げ、めっき皮膜中のMn酸化物量を減少させ、スポット溶接性を劣化させる。したがって、S含有量は0.004%以下とする。より望ましいS含有量は0.003%以下である。[S: 0.004% or less]
S is an element contained as an impurity and has the effect of forming MnS and embrittlement of the steel. Further, if contained in a large amount, diffusion of Mn into the plating film is prevented during heating before hot forming, the amount of Mn oxide in the plating film is reduced, and spot weldability is deteriorated. Therefore, the S content is 0.004% or less. A more desirable S content is 0.003% or less.
[N:0.01%以下]
Nは、不純物として含有され、鋼中にて介在物を形成し、熱間成形後の靱性を劣化させる元素である。したがって、N含有量は0.01%以下とする。好ましくは0.008%以下、さらに好ましくは0.005%以下である。[N: 0.01% or less]
N is an element that is contained as an impurity, forms inclusions in the steel, and deteriorates toughness after hot forming. Therefore, the N content is 0.01% or less. Preferably it is 0.008% or less, More preferably, it is 0.005% or less.
2.めっき皮膜
[めっき付着量]
本発明の熱間成形用鋼板は、鋼板表面に亜鉛系めっき層を有する亜鉛系めっき鋼板である。亜鉛系めっきの付着量は、片面あたり(以下も同じ)40g/m2〜110g/m2とする。亜鉛系めっきの付着量が多すぎると(110g/m2を超えると)、熱間成形前の加熱時にめっき皮膜のZnを固溶相として母材鋼板に十分に取り込むことができず、亜鉛酸化物層が過剰に形成されてしまい、密着性が低下する。めっき付着量が少なすぎると(40g/m2未満であると)、熱間成形前の加熱の際に鋼板の酸化を抑制するのに必要な亜鉛酸化物層を形成することが困難となる。2. Plating film [Amount of plating]
The hot-forming steel sheet of the present invention is a zinc-based plated steel sheet having a zinc-based plated layer on the surface of the steel sheet. Adhesion amount of the zinc-based plating, per side (hereinafter same) and 40g / m 2 ~110g / m 2 . If the amount of zinc-based plating is too large (over 110 g / m 2 ), the zinc of the plating film cannot be sufficiently taken into the base steel plate as a solid solution phase during heating before hot forming, and zinc oxidation A physical layer will be formed excessively and adhesiveness will fall. If the amount of plating adhesion is too small (less than 40 g / m 2 ), it will be difficult to form a zinc oxide layer necessary for suppressing oxidation of the steel sheet during heating before hot forming.
[めっき組成]
亜鉛系めっき皮膜の組成は特に制限がなく、純亜鉛めっき皮膜であっても、Al、Mn、Ni、Cr、Co、Mg、SnおよびPb等の合金元素を1種または2種以上を、その目的に応じて適正量含有させた亜鉛合金めっき皮膜であってもよい(Alについては、後述のようにAl濃度は0.5質量%以下に制限される)。その他、原料等から不可避的に混入することがあるFe、Be、B、Si、P、S、Ti、V、W、Mo、Sb、Cd、Nb、CuおよびSr等の1種または2種以上がめっき皮膜に含有されることもある。また、亜鉛系めっき皮膜、合金化溶融亜鉛めっき皮膜、すなわち、溶融亜鉛めっき皮膜を熱処理によりZn−Fe合金めっき皮膜にしたものであってもよい。より具体的には、溶融亜鉛めっきZn−Fe合金めっきの他に溶融5%Al−Znめっき、溶融10%Ni-Znめっきといった亜鉛が含まれる亜鉛系めっきならば本発明の効果が発揮できる。[Plating composition]
The composition of the zinc-based plating film is not particularly limited, and even a pure zinc plating film includes one or more alloy elements such as Al, Mn, Ni, Cr, Co, Mg, Sn, and Pb. It may be a zinc alloy plating film containing an appropriate amount depending on the purpose (for Al, the Al concentration is limited to 0.5% by mass or less as described later). In addition, one or more of Fe, Be, B, Si, P, S, Ti, V, W, Mo, Sb, Cd, Nb, Cu, and Sr may be inevitably mixed in from raw materials. May be contained in the plating film. Alternatively, a zinc-based plating film or an alloyed hot-dip galvanizing film, that is, a hot-dip galvanized film formed into a Zn—Fe alloy plating film by heat treatment may be used. More specifically, the effects of the present invention can be exerted by zinc-based plating containing zinc such as hot-dip galvanized Zn-Fe alloy plating, hot-dip 5% Al-Zn plating, hot-dip 10% Ni-Zn plating.
亜鉛系めっきの形成法も特に制限されないが、めっき付着量を40g/m2以上とするには、溶融めっき法が有利である。好ましい亜鉛系めっき皮膜は、溶融亜鉛めっき皮膜および合金化溶融亜鉛めっき皮膜である。The formation method of the zinc-based plating is not particularly limited, but the hot dipping method is advantageous in order to make the plating adhesion amount 40 g / m 2 or more. Preferred zinc-based plating films are a hot-dip galvanized film and an alloyed hot-dip galvanized film.
なお、合金化溶融亜鉛めっき鋼板のめっき皮膜中のFe濃度は8〜15%の範囲が好ましい。Fe濃度が低すぎると、表面に融点の低い純亜鉛相が残りやすく、また亜鉛主体の酸化皮膜も厚く形成されやすい。一方、めっき皮膜中のFe濃度が高すぎると、めっき層が剥離するパウダリング現象を生じやすくなってしまう。 In addition, the Fe concentration in the plating film of the galvannealed steel sheet is preferably in the range of 8 to 15%. If the Fe concentration is too low, a pure zinc phase having a low melting point tends to remain on the surface, and a zinc-based oxide film tends to be formed thick. On the other hand, if the Fe concentration in the plating film is too high, a powdering phenomenon in which the plating layer peels easily occurs.
[めっき皮膜中のAl量、Al濃度]
亜鉛系めっきの皮膜中Al量は150mg/m2以上とする。皮膜中Al量が150mg/m2未満であると、熱間成形前の加熱時に皮膜表層に生成するAl酸化物が少ないため、亜鉛の酸化が抑制されず、亜鉛酸化物が過度に生成して、スポット溶接時にスパークや溶着が発生してしまう。なお、熱間成形時に亜鉛の母材鋼への拡散を促す観点から、めっき皮膜中のAl濃度は0.5質量%以下とする。好ましくは0.4質量%以下である。[Al content and Al concentration in plating film]
The amount of Al in the zinc plating film is 150 mg / m 2 or more. When the amount of Al in the film is less than 150 mg / m 2 , since there is little Al oxide generated on the film surface layer during heating before hot forming, zinc oxidation is not suppressed and zinc oxide is excessively generated. Sparking and welding occur during spot welding. From the viewpoint of promoting the diffusion of zinc into the base steel during hot forming, the Al concentration in the plating film is set to 0.5% by mass or less. Preferably it is 0.4 mass% or less.
連続溶融亜鉛めっきラインで製造される溶融亜鉛めっき鋼板の皮膜中Al量は、焼鈍前加熱時の雰囲気、浴温、侵入材温、浸漬時間、浴中Al濃度等に影響されるので、これらの製造条件と皮膜中Al量との関係を経験的に求めることにより、皮膜中Al量を150mg/m2以上とすることができる。皮膜中Al量を150mg/m2以上とするには、浴中Al濃度としては、0.12〜0.18質量%程度が好適範囲であり、より望ましい範囲は0.14〜0.16質量%である。The amount of Al in the film of the hot dip galvanized steel sheet manufactured in the continuous hot dip galvanizing line is affected by the atmosphere at the time of heating before annealing, bath temperature, intrusion material temperature, immersion time, Al concentration in the bath, etc. The amount of Al in the film can be made 150 mg / m 2 or more by empirically obtaining the relationship between the production conditions and the amount of Al in the film. In order to set the Al content in the film to 150 mg / m 2 or more, the Al concentration in the bath is preferably about 0.12 to 0.18% by mass, and more preferably 0.14 to 0.16% by mass. %.
また、溶融亜鉛系めっき鋼板の中でも、合金化溶融亜鉛めっき鋼板が、熱間成形後のめっき皮膜の剥離が格段に少なく、熱間成形用途には特に好適である。合金化溶融亜鉛めっき鋼板は、めっきの融点が高いことと、母材鋼−めっき界面のFe−Al系合金層が存在しないため、熱間成形前の加熱時に亜鉛が母材鋼中に拡散し、固溶相を形成するのに有利である。溶融亜鉛めっき鋼板のような純亜鉛系のめっきでは、めっきの融点が約420℃と低いため、亜鉛が蒸発しやすく、また界面に存在するFe−Al層がZnの拡散を阻害するため、亜鉛主体の酸化皮膜が厚く形成されやすい。 Further, among hot dip galvanized steel sheets, alloyed hot dip galvanized steel sheets are particularly suitable for hot forming applications because there is much less peeling of the plating film after hot forming. Alloyed hot-dip galvanized steel sheet has a high melting point of plating and there is no Fe-Al alloy layer at the base steel-plating interface, so zinc diffuses into the base steel during heating before hot forming. It is advantageous to form a solid solution phase. In pure zinc-based plating such as hot dip galvanized steel, the melting point of the plating is as low as about 420 ° C., so that zinc easily evaporates, and the Fe—Al layer present at the interface hinders the diffusion of Zn. The main oxide film is easily formed thick.
[鋼板表層のMn濃度]
鋼板とめっきの界面から深さ5μmの位置までにおける、鋼板のMn含有量が0.3質量%以上であることが望ましい。鋼板表層のMn濃度を一定量以上とすることにより、熱間成形前の加熱中に容易にめっき皮膜中にMnを拡散させることができる。めっき皮膜中にMnが多く存在するとMn酸化物が容易に形成し、亜鉛の酸化を抑制することができる。その効果を得るには、熱間成形前の鋼板とめっきの界面から深さ5μm位置までにおける、鋼板のMn含有量が0.3質量%以上であることが必要である。深さ5μmを超える深さにおける、鋼板中のMnは、めっきと拡散距離が遠いためその効果が少なく、また、鋼板とめっきの界面から深さ5μmの位置までにおけるMn量が0.3質量%未満では、その効果が無いためである。[Mn concentration of steel sheet surface layer]
It is desirable that the Mn content of the steel plate from the interface between the steel plate and the plating to a depth of 5 μm is 0.3% by mass or more. By setting the Mn concentration of the steel sheet surface layer to a certain amount or more, Mn can be easily diffused into the plating film during heating before hot forming. When a large amount of Mn is present in the plating film, an Mn oxide is easily formed, and oxidation of zinc can be suppressed. In order to obtain the effect, it is necessary that the Mn content of the steel sheet is 0.3 mass% or more from the interface between the steel sheet before hot forming and the plating to a depth of 5 μm. Mn in the steel sheet at a depth exceeding 5 μm is less effective because the distance between the plating and the diffusion is long, and the Mn content from the interface between the steel sheet and the plating to the position at a depth of 5 μm is less than 0.3% by mass. This is because there is no effect.
[鋼板の金属組織]
更に、熱間成形前の加熱中に容易にめっき皮膜中にMnを拡散させ、スポット溶接性を向上させるには、鋼板とめっきの界面から深さ5μm位置までにおける、鋼板の金属組織はフェライト面積率60%以上が望ましい。フェライト面積率が60%以上であると、熱間成形前の加熱中に容易にめっき皮膜中にMnを拡散させることができる。逆にCを含むパーライトやベイナイト、マルテンサイトが40%以上あるとCによりMnの拡散が遅延される。[Metal structure of steel sheet]
Furthermore, in order to easily diffuse Mn into the plating film during heating before hot forming and improve spot weldability, the metal structure of the steel sheet from the interface between the steel sheet and the plating to a depth of 5 μm is the ferrite area. A rate of 60% or more is desirable. When the ferrite area ratio is 60% or more, Mn can be easily diffused into the plating film during heating before hot forming. Conversely, if pearlite, bainite, or martensite containing C is 40% or more, the diffusion of Mn is delayed by C.
3.熱間成形
本発明の亜鉛系めっき鋼板は、通常700〜1000℃程度に加熱され、続いてプレス成形等の熱間成形が行われる。3. Hot forming The galvanized steel sheet of the present invention is usually heated to about 700 to 1000 ° C., followed by hot forming such as press forming.
加熱方法としては、電気炉やガス炉等による加熱、火炎加熱、通電加熱、高周波加熱、誘導加熱等が挙げられる。この時の加熱により材料の焼入れも達成したい場合には、目標とする硬度となる焼入れ温度(通常、前記の700〜1000℃程度)に加熱したのち、温度を一定時間保持し、高温のまま、例えば水冷管を通した金型を用いてプレス成形を行い、その際に金型との接触により急冷する。もちろん、プレス金型を加熱しておいて、焼入れ温度あるいは冷却速度を変化させ、熱間プレス後の製品特性を制御してもよい。 Examples of the heating method include heating with an electric furnace or a gas furnace, flame heating, energization heating, high frequency heating, induction heating and the like. When it is desired to achieve quenching of the material by heating at this time, after heating to a quenching temperature (usually about 700 to 1000 ° C.) as a target hardness, the temperature is maintained for a certain period of time, For example, press molding is performed using a mold through a water-cooled tube, and at that time, the mold is rapidly cooled by contact with the mold. Of course, it is also possible to control the product characteristics after hot pressing by heating the press mold and changing the quenching temperature or the cooling rate.
4.製造方法
上記のように、鋼板の熱間成形では、熱間成形時に鋼板はオーステナイト域またはその近傍に加熱され、その温度域で成形される。したがって、加熱前の室温での素地鋼板の機械的性質は重要ではない。そのため、加熱前の素地鋼板の金属組織については特に規定しない。つまり、めっき前の素地鋼板は熱延鋼板と冷延鋼板のいずれであってもよく、その製造方法については限定しない。しかし、生産性の観点から、好適な製造方法を以下に述べる。4). Production Method As described above, in hot forming of a steel sheet, the steel sheet is heated to or near the austenite region during hot forming and is formed in that temperature region. Therefore, the mechanical properties of the base steel sheet at room temperature before heating are not important. Therefore, it does not prescribe | regulate especially about the metal structure of the base steel plate before a heating. That is, the base steel plate before plating may be either a hot rolled steel plate or a cold rolled steel plate, and the manufacturing method thereof is not limited. However, from the viewpoint of productivity, a preferable manufacturing method is described below.
[熱間圧延]
熱間圧延は、酸化による表層のMn量を減少させないため960℃以下の仕上げ圧延が望ましく、仕上げ圧延後2秒以内に20℃/sec以上の冷却速度で650℃以下で巻き取る必要がある。これは、鋼板表面のMn濃度は、鋼板が酸化雰囲気に晒された場合、鉄よりもMnが酸化されやすいために、鋼板表面においては選択的に酸化され、表面近傍のMn濃度が低下するためであり、熱延後速やかに冷却することが必要である。一方、巻取温度がCT500℃以下になると、フェライト変態が起こりにくく鋼板とめっきの界面から深さ10μm位置までにおける金属組織はフェライト面積率60%以上を確保できない。したがって、巻取温度は500〜650℃が好ましい。更に、巻き取り後は、650℃から400℃を20℃/hr以下の速度で冷却するのが望ましい。この処理は、650℃以下の温度域では鋼板内でのMnの拡散速度が抑制されるために、鋼板表面においてはMnの酸化が進み鋼板の極近傍におけるMn濃度は低下するが、熱間成形時に有効に作用する表層5μm以内のMnの総量を回復させる効果がある。更にその効果を顕著にするには、巻き取り後、650℃〜450℃間で、10hr間以上の熱処理を行うことが望ましい。特に望ましくは、650℃〜500℃間で10hr間以上の均熱処理をすることが望ましい。これにより、熱間成形時に有効に作用する表層5μm以内のMnの総量を回復させる効果が増大させることができる。[Hot rolling]
In hot rolling, finish rolling at 960 ° C. or lower is desirable in order not to reduce the Mn content of the surface layer due to oxidation, and it is necessary to wind up at 650 ° C. or lower at a cooling rate of 20 ° C./sec or higher within 2 seconds after finish rolling. This is because when the steel sheet is exposed to an oxidizing atmosphere, the Mn concentration on the steel sheet surface is selectively oxidized on the steel sheet surface because Mn is more easily oxidized than iron, and the Mn concentration near the surface decreases. It is necessary to cool immediately after hot rolling. On the other hand, when the coiling temperature is CT500 ° C. or lower, ferrite transformation hardly occurs, and the metal structure in the depth of 10 μm from the interface between the steel plate and the plating cannot secure a ferrite area ratio of 60% or more. Therefore, the winding temperature is preferably 500 to 650 ° C. Furthermore, it is desirable to cool from 650 ° C. to 400 ° C. at a rate of 20 ° C./hr or less after winding. In this process, since the diffusion rate of Mn in the steel sheet is suppressed in the temperature range of 650 ° C. or lower, oxidation of Mn progresses on the steel sheet surface, and the Mn concentration in the vicinity of the steel sheet decreases, but hot forming is performed. There is an effect of recovering the total amount of Mn within 5 μm of the surface layer, which sometimes works effectively. In order to make the effect more remarkable, it is desirable to perform a heat treatment between 650 ° C. and 450 ° C. for 10 hours or more after winding. It is particularly desirable to perform a soaking process at a temperature between 650 ° C. and 500 ° C. for 10 hours or more. Thereby, the effect of recovering the total amount of Mn within 5 μm of the surface layer that effectively acts during hot forming can be increased.
[冷間圧延]
冷間圧延は、常法によって行う。本発明の鋼板は炭素量が多いため、過度の圧下率で冷間圧延を行うとミルの負担が大きくなる。また、加工硬化により冷間圧延後の強度が高くなりすぎると、亜鉛めっきラインにて、コイル接続時の溶接強度やライン通板能力が問題となる。したがって、圧下率は90%以下が好ましく、80%以下がさらに好ましい。[Cold rolling]
Cold rolling is performed by a conventional method. Since the steel sheet of the present invention has a large amount of carbon, if cold rolling is performed at an excessive reduction rate, the burden on the mill increases. In addition, if the strength after cold rolling becomes too high due to work hardening, the welding strength and line passing ability at the time of coil connection become a problem in the galvanizing line. Therefore, the rolling reduction is preferably 90% or less, and more preferably 80% or less.
[亜鉛系めっき]
亜鉛系めっき層の形成は、生産効率に優れた連続溶融亜鉛めっきラインを用いるのが好ましい。基材が熱延鋼板である場合にはコイルを巻き戻してめっき処理するが、冷延鋼板の場合には焼鈍に続けて溶融亜鉛めっきを行うのが一般的である。[Zinc-based plating]
For the formation of the zinc-based plating layer, it is preferable to use a continuous hot-dip galvanizing line with excellent production efficiency. When the substrate is a hot-rolled steel sheet, the coil is rewound and plated, but in the case of a cold-rolled steel sheet, it is common to perform hot dip galvanization following annealing.
以下では、連続溶融亜鉛めっきラインで溶融亜鉛めっきまたは合金化溶融亜鉛めっきを行う場合を例にとってめっき方法を説明する。 Hereinafter, the plating method will be described taking as an example the case of performing hot dip galvanization or alloying hot dip galvanization in a continuous hot dip galvanizing line.
連続溶融亜鉛めっきでは、先ず、加熱炉で鋼材が加熱され、焼鈍が行われる。加熱炉における鋼材の最高加熱温度はAc3点-50℃以下が望ましい。最高加熱温度がAc3点-50℃超であると、熱延板で生成させた鋼板表面から深さ5μm位置までの金属組織がオーステナイト化が進み、鋼板とめっきの界面から深さ5μm位置までにおける金属組織はフェライト面積率60%以上にすることができない。一方、最高加熱温度の下限は、熱延板で生成させた鋼板表面から深さ5μm位置までのフェライト面積率にほとんど影響無いため、連続焼鈍板でも維持されるため、特に規定しない。 In continuous hot dip galvanizing, first, a steel material is heated in a heating furnace, and annealing is performed. The maximum heating temperature of steel in the furnace is preferably Ac3 point -50 ℃ or less. If the maximum heating temperature is more than Ac3 point -50 ° C, the metal structure from the steel plate surface generated by hot rolling to the depth of 5μm progresses to austenite, and from the interface between the steel plate and plating to the depth of 5μm. The metal structure cannot be more than 60% ferrite area ratio. On the other hand, the lower limit of the maximum heating temperature is not particularly specified because it has almost no effect on the ferrite area ratio from the surface of the steel sheet produced by hot rolling to the depth of 5 μm, and is maintained even by the continuous annealing sheet.
連続溶融亜鉛めっきラインの焼鈍雰囲気は露点-30℃以下にする必要がある。露点が-30℃超えであると、溶融亜鉛めっき前に鋼板表層近傍が酸化されやすくなり、鋼板表面の酸化により表層のMn量が減少してしまう。好ましくは露点を-35℃以下にすることでより効果が発揮できる。また、焼鈍雰囲気の露点が−30℃以下の場合、鋼板表面のM、nの選択酸化が、表面への酸素成分(酸素、水分等)の供給律速となり、酸化が抑制されるために、熱間加工前の表層5μm以内のMn総量を多くすることができる。 The annealing atmosphere of the continuous hot dip galvanizing line needs to have a dew point of -30 ° C or lower. If the dew point is higher than −30 ° C., the vicinity of the steel sheet surface layer is likely to be oxidized before hot dip galvanizing, and the Mn content of the surface layer decreases due to oxidation of the steel sheet surface. The effect can be exhibited more preferably by setting the dew point to −35 ° C. or lower. In addition, when the dew point of the annealing atmosphere is −30 ° C. or lower, the selective oxidation of M and n on the surface of the steel sheet becomes the rate-determining supply of oxygen components (oxygen, moisture, etc.) to the surface, and the oxidation is suppressed. It is possible to increase the total amount of Mn within 5 μm of the surface layer before inter-processing.
加熱後の冷却速度は鋼板表面から深さ5μm位置までのフェライト面積率に影響無いため、任意の速度で冷却することができる。好ましくは、鋼板を軟質化するため、70℃/秒以下の冷却速度で、冷却するのが好ましい。 Since the cooling rate after heating does not affect the ferrite area ratio from the steel sheet surface to the depth of 5 μm, it can be cooled at an arbitrary rate. Preferably, in order to soften the steel sheet, it is preferable to cool at a cooling rate of 70 ° C./second or less.
溶融亜鉛めっきは、常法により、溶融亜鉛めっき浴に鋼板を浸漬して引き上げればよい。めっき付着量の制御は引き上げ速度やノズルより吹き出すワイピングガスの流量調整により行われる。また、めっき皮膜のAl濃度の調整は、めっき浴組成、めっき浴温度、めっき浴への浸漬時間を制御することにより行うことができ、めっき皮膜中のAl含有量はめっき付着量を制御することによっても達成される。 The hot dip galvanization may be performed by immersing the steel sheet in a hot dip galvanizing bath and pulling it up by a conventional method. The plating adhesion amount is controlled by adjusting the pulling speed and the flow rate of the wiping gas blown from the nozzle. Also, the Al concentration of the plating film can be adjusted by controlling the plating bath composition, the plating bath temperature, and the immersion time in the plating bath, and the Al content in the plating film should control the plating adhesion amount. Is also achieved.
合金化処理は、溶融亜鉛めっき処理を行ったのち、ガス炉、誘導加熱炉等で再加熱することにより行われ、めっき層と素地鋼板との間で金属拡散が行われ、めっき皮膜の合金化(Zn−Fe合金形成)が進行する。めっき層中のFe含有量(%)を高めるためには、合金化温度を480℃以上とすることが望ましい。480℃未満では合金化速度が遅いため、ライン速度を低下させる必要が生じ、生産性を阻害したり、合金化炉を長くする等の設備的対応が必要となる。合金化温度が高いほど、合金化速度が速くなるが、Ac1点以上では、上述した最高加熱温度と同じ理由により、鋼板が高強度化してしまう。合金化温度の好ましい範囲は500〜650℃である。Alloying treatment is performed by hot-dip galvanizing treatment and then reheating in a gas furnace, induction heating furnace, etc., and metal diffusion is performed between the plating layer and the base steel plate, and the plating film is alloyed. (Zn—Fe alloy formation) proceeds. In order to increase the Fe content (%) in the plating layer, the alloying temperature is desirably 480 ° C. or higher. If the temperature is lower than 480 ° C., the alloying speed is slow, so it is necessary to reduce the line speed, and it is necessary to take measures such as inhibiting productivity and lengthening the alloying furnace. The higher the alloying temperature, the faster the alloying speed. However, at the Ac 1 point or higher, the steel sheet becomes stronger for the same reason as the above-mentioned maximum heating temperature. A preferable range of the alloying temperature is 500 to 650 ° C.
溶融亜鉛めっきや合金化処理の後に、調質圧延を行うと、鋼板の平坦矯正、表面粗度の調整が可能となることから、用途によっては、調質圧延を行ってもよい。 If temper rolling is performed after hot dip galvanization or alloying treatment, it is possible to correct the flatness of the steel sheet and adjust the surface roughness. Therefore, temper rolling may be performed depending on the application.
亜鉛系めっき鋼板において周知のように、耐食性または塗装性を高めるために、めっき表面に化成処理皮膜を形成してもよい。化成処理はノンクロム系化成処理液を用いて実施することが好ましい。 As is well known in galvanized steel sheets, a chemical conversion treatment film may be formed on the plating surface in order to improve corrosion resistance or paintability. The chemical conversion treatment is preferably carried out using a non-chromium chemical conversion treatment solution.
表1に示す化学組成を有する鋼種A〜Jのスラブを用いて熱間圧延を行った。表層のMn量を減少させないため仕上げ圧延は900℃で実施した。仕上げ圧延1秒後、50℃/secの冷却速度で冷却して600℃で巻き取った。その後、熱間成形時に有効に作用する表層5μm以内のMnの総量を回復させるために、保温炉に入れて600〜400℃間を5℃/hrで徐冷し、板厚2.8mmの熱延鋼板を得た。熱延鋼板に酸洗処理を施した後、冷間圧延は圧下率60%で実施し、1.2mmの冷延鋼板とした。一部の熱延鋼板については、酸洗ままとし、冷間圧延を施さなかった。 Hot rolling was performed using slabs of steel types A to J having chemical compositions shown in Table 1. Finish rolling was performed at 900 ° C. in order not to reduce the Mn content of the surface layer. One second after finish rolling, the sheet was cooled at a cooling rate of 50 ° C./sec and wound up at 600 ° C. After that, in order to recover the total amount of Mn within 5 μm of the surface layer that effectively acts during hot forming, it is placed in a heat-retaining furnace and slowly cooled at 600 ° C. to 400 ° C. at 5 ° C./hr. A rolled steel sheet was obtained. After the hot-rolled steel sheet was pickled, cold rolling was performed at a reduction rate of 60% to obtain a 1.2 mm cold-rolled steel sheet. Some hot-rolled steel sheets were pickled and not cold-rolled.
得られた熱延鋼板および冷延鋼板を、溶融亜鉛めっき設備において溶融亜鉛めっきを施した。焼鈍条件は露点-40℃にて750℃×200秒で行い、その後6℃/秒で540℃まで冷却した。めっき条件は、浴温:450〜460℃、浴中Al濃度:0.10〜0.15%、片面あたりのめっき付着量:40〜80g/m2の範囲内で変更した。溶融めっきの後、500〜600℃で合金化処理を行い合金化溶融亜鉛めっき鋼板とした。一部は合金化処理を行わず溶融亜鉛めっき鋼板とした。The obtained hot-rolled steel sheet and cold-rolled steel sheet were hot dip galvanized in a hot dip galvanizing facility. The annealing conditions were 750 ° C. × 200 seconds with a dew point of −40 ° C., and then cooled to 540 ° C. at 6 ° C./second. The plating conditions were changed within a range of bath temperature: 450 to 460 ° C., Al concentration in the bath: 0.10 to 0.15%, and plating adhesion amount per side: 40 to 80 g / m 2 . After the hot dip plating, an alloying treatment was performed at 500 to 600 ° C. to obtain an galvannealed steel sheet. Some were made hot dip galvanized steel sheets without being alloyed.
鋼板とめっきの界面から深さ5μm位置までにおけるMn量は、GDS(グロー放電発光分光法)にて測定した。得られた各々の鋼板の3か所について、めっき鋼板界面から深さ50μmまでGDSでMn量のプロフィールを調査した。表面5μm以内のMn量は、めっき鋼板界面から深さ5μmまでのMn量の平均値とした。得られためっき鋼板界面から深さ5μmまでのMn量の平均値をさらに測定3か所の平均値とした。 The amount of Mn from the interface between the steel plate and the plating to a depth of 5 μm was measured by GDS (glow discharge emission spectroscopy). The profile of Mn content was investigated by GDS from the plated steel plate interface to a depth of 50 μm at three locations of each obtained steel plate. The amount of Mn within the surface of 5 μm was the average value of the amount of Mn from the plated steel plate interface to a depth of 5 μm. The average value of the amount of Mn from the obtained plated steel sheet interface to a depth of 5 μm was further determined as the average value at three locations.
フェライト面積率は得られた鋼板を切りだし、ナイタルエッチングを行った。光学顕微鏡500倍にて表層近傍を各10視野づつ観察し、フェライト面積率を算出した。 The ferrite area ratio was obtained by cutting the obtained steel sheet and performing night etching. The vicinity of the surface layer was observed for each 10 visual fields with an optical microscope 500 times, and the ferrite area ratio was calculated.
製造した溶融亜鉛めっき鋼板および合金化溶融亜鉛めっき鋼板から、熱間プレス用の試験片(試験片サイズ:幅250mm×長さ200mm)を採取し、加熱炉内で鋼板温度を900℃に到達させ、その温度にて3分保持後に取りだし、その直後に平板の鋼製金型を用いて熱間プレスを行い、急冷した。 From the manufactured hot-dip galvanized steel sheet and alloyed hot-dip galvanized steel sheet, a test piece for hot pressing (test piece size: width 250 mm × length 200 mm) is collected and the steel plate temperature is made to reach 900 ° C. in a heating furnace. The sample was taken out after being held at that temperature for 3 minutes, and immediately after that, it was hot-pressed using a flat steel mold and quenched.
熱間プレスした鋼板試験片を2枚重ね合わせた状態で、下記の条件でスポット溶接を実施し、1000点の連続打点試験により溶接性評価を実施した。スパークが発生した回数をカウントし、1000点までに溶着してしまったものについては溶着と記載した。 Spot welding was performed under the following conditions in a state where two hot-pressed steel sheet specimens were overlapped, and weldability evaluation was performed by a 1000-point continuous spot test. The number of occurrences of sparks was counted, and what was welded up to 1000 points was described as welding.
加圧力:400kgf
通電時間:15サイクル
保持時間:9サイクル
溶接電流:チリ発生直前電流
電極チップ形状:DR型、先端Φ6mm−40RApplied pressure: 400kgf
Energizing time: 15 cycles Holding time: 9 cycles Welding current: Current just before dust generation Electrode tip shape: DR type, tip Φ6mm-40R
上記のスポット溶接性の試験結果を、製造条件(冷間圧延および合金化処理の有無)およびめっき皮膜の分析結果と共に表2にまとめて示す。 The spot weldability test results are summarized in Table 2 together with the manufacturing conditions (presence or absence of cold rolling and alloying treatment) and the analysis results of the plating film.
表2において、試験No.1〜15は本発明に従った発明例であり、試験No.16〜30は、熱延後の急冷、巻き取り時や連続焼鈍時のMn量の回復処理を行わなかった例で、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が少なく、めっき皮膜中のAl量が少なすぎる比較例である。発明例である試験No.1〜15では、スポット溶接の連続打点試験で、スパーク発生回数が少なく、いずれもスポット溶接性が良好であったのに対し、比較例である試験No.16〜30ではスパーク発生回数が多く、いずれもスポット溶接性が不芳となった。以上から、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3%以上でめっき皮膜中のAl含有量が150g/m2より多くなると、熱間成形した亜鉛系めっき鋼板のスポット溶接性の劣化が防止できることがわかる。In Table 2, Test Nos. 1 to 15 are examples of the invention according to the present invention, and Test Nos. 16 to 30 perform a recovery process of the amount of Mn at the time of rapid cooling after hot rolling, winding or continuous annealing. This is a comparative example in which the Mn content from the interface between the steel sheet and the plating to the depth of 5 μm is small and the Al content in the plating film is too small. In Test Nos. 1 to 15 which are invention examples, the number of occurrence of sparks was small in the spot welding continuous spot test, and all of them had good spot weldability, whereas Test Nos. 16 to 30 which were comparative examples. However, the number of sparks was high and spot weldability was poor in all cases. From the above, when the Mn content from the steel plate-plating interface to the depth of 5 μm position is 0.3% or more and the Al content in the plating film exceeds 150 g / m 2 , the hot-formed zinc-based plated steel plate It can be seen that deterioration of spot weldability can be prevented.
[1]
鋼板表面に亜鉛系めっき皮膜を有する亜鉛系めっき鋼板であって、
前記鋼板は、質量%で、C:0.02%〜0.58%、Mn:0.5%〜3.0%、sol.Al:0.005%〜1.0%、Ti:0%〜0.20%、Nb:0%〜0.20%、V:0%〜1.0%、W:0%〜1.0%、Cr:0%〜1.0%、Mo:0%〜1.0%、Cu:0%〜1.0%、Ni:0%〜1.0%、B:0%〜0.010%、Mg:0%〜0.05%、Ca:0%〜0.05%、REM:0%〜0.05%、Bi:0%〜0.05%、Si:2.0%以下、P:0.03%以下、S:0.004%以下、N:0.01%以下、残部Feおよび不純物からなる化学組成を有し、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3質量%以上であり、
前記亜鉛系めっき皮膜は、めっき付着量が40g/m2〜110g/m2、めっき皮膜中のAl量が150mg/m2以上、Al濃度が0.5質量%以下であり、
鋼板とめっき界面から深さ5μm位置までにおける鋼板の金属組織はフェライト面積率60%以上であり、
前記亜鉛系めっき鋼板は、700℃以上に加熱された後に熱間成形される用途に供される、熱間成形用亜鉛系めっき鋼板。
[1]
A zinc-based plated steel sheet having a zinc-based plating film on the steel sheet surface,
The steel sheet is, by mass%, C: 0.02% to 0.58%, Mn: 0.5% to 3.0%, sol. Al: 0.005% to 1.0%, Ti: 0% ~ 0.20%, Nb: 0% ~ 0.20%, V: 0% ~ 1.0%, W: 0% ~ 1.0%, Cr: 0% ~ 1.0%, Mo: 0% -1.0%, Cu: 0% -1.0%, Ni: 0% -1.0%, B: 0% -0.010%, Mg: 0% -0.05%, Ca: 0% -0.05%, REM: 0% -0.05%, Bi: 0% -0.05%, Si: 2.0% or less, P: 0.03% or less, S: 0.004% or less, N: 0.01% or less, having a chemical composition composed of the balance Fe and impurities, the Mn content from the interface between the steel plate and the plating to a depth of 5 μm is 0.3% by mass or more,
The zinc-based plated coating, coating weight is 40g / m 2 ~110g / m 2 , Al content in the plating film 150 mg / m 2 or more, Al concentration is 0.5 mass% or less,
The metal structure of the steel sheet from the steel sheet and plating interface to the depth of 5 μm is a ferrite area ratio of 60% or more,
The zinc-based plated steel sheet is a hot-formed zinc-based plated steel sheet that is used for hot forming after being heated to 700 ° C. or higher.
表2において、試験No.1〜5、8、9、11、12、14、15は本発明に従った発明例であり、試験No.16〜30は、熱延後の急冷、巻き取り時や連続焼鈍時のMn量の回復処理を行わなかった例で、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が少なく、めっき皮膜中のAl量が少なすぎる比較例である。発明例である試験No.1〜5、8、9、11、12、14、15では、スポット溶接の連続打点試験で、スパーク発生回数が少なく、いずれもスポット溶接性が良好であったのに対し、比較例である試験No.16〜30ではスパーク発生回数が多く、いずれもスポット溶接性が不芳となった。試験No.6、7、10、13はスパーク発生回数が1〜5回であった。以上から、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3%以上でめっき皮膜中のAl含有量が150g/m2より多く、鋼板とめっき界面から深さ5μm位置までにおける鋼板の金属組織がフェライト面積率60%以上になると、熱間成形した亜鉛系めっき鋼板のスポット溶接性の劣化が防止できることがわかる。 In Table 2, Test Nos. 1 to 5, 8, 9 , 11 , 12, 14 , and 15 are invention examples according to the present invention, and Test Nos. 16 to 30 are at the time of rapid cooling and winding after hot rolling. It is an example in which the recovery treatment of the amount of Mn at the time of continuous annealing was not performed, and this is a comparative example in which the Mn content from the interface between the steel plate and the plating to the depth of 5 μm is small and the amount of Al in the plating film is too small. In Test Nos. 1 to 5 , 8, 9 , 11 , 12, 14 , and 15 , which are examples of the invention, the number of occurrence of sparks was small in the spot welding continuous spot test, and all of them had good spot weldability. On the other hand, in test Nos. 16 to 30, which are comparative examples, the number of sparks was large, and in all cases, spot weldability was unsatisfactory. In Test Nos. 6, 7, 10, and 13, the number of spark occurrences was 1 to 5 times. From the above, the Mn content from the interface between the steel plate and the plating to the depth of 5 μm is 0.3% or more, the Al content in the plating film is more than 150 g / m 2, and from the steel plate to the plating interface to the depth of 5 μm. It can be seen that when the metal structure of the steel sheet is 60% or more, the spot weldability of the hot-formed galvanized steel sheet can be prevented.
Claims (6)
前記鋼板は、質量%で、C:0.02%〜0.58%、Mn:0.5%〜3.0%、sol.Al:0.005%〜1.0%、Ti:0%〜0.20%、Nb:0%〜0.20%、V:0%〜1.0%、W:0%〜1.0%、Cr:0%〜1.0%、Mo:0%〜1.0%、Cu:0%〜1.0%、Ni:0%〜1.0%、B:0%〜0.010%、Mg:0%〜0.05%、Ca:0%〜0.05%、REM:0%〜0.05%、Bi:0%〜0.05%、Si:2.0%以下、P:0.03%以下、S:0.004%以下、N:0.01%以下、残部Feおよび不純物からなる化学組成を有し、鋼板とめっきの界面から深さ5μm位置までにおけるMn含有量が0.3質量%以上であり、
前記亜鉛系めっき皮膜は、めっき付着量が40g/m2〜110g/m2、めっき皮膜中のAl量が150mg/m2以上、Al濃度が0.5質量%以下であり、
前記亜鉛系めっき鋼板は、700℃以上に加熱された後に熱間成形される用途に供される、熱間成形用亜鉛系めっき鋼板。A zinc-based plated steel sheet having a zinc-based plating film on the steel sheet surface,
The steel sheet is, by mass%, C: 0.02% to 0.58%, Mn: 0.5% to 3.0%, sol. Al: 0.005% to 1.0%, Ti: 0% ~ 0.20%, Nb: 0% ~ 0.20%, V: 0% ~ 1.0%, W: 0% ~ 1.0%, Cr: 0% ~ 1.0%, Mo: 0% -1.0%, Cu: 0% -1.0%, Ni: 0% -1.0%, B: 0% -0.010%, Mg: 0% -0.05%, Ca: 0% -0.05%, REM: 0% -0.05%, Bi: 0% -0.05%, Si: 2.0% or less, P: 0.03% or less, S: 0.004% or less, N: 0.01% or less, having a chemical composition composed of the balance Fe and impurities, the Mn content from the interface between the steel plate and the plating to a depth of 5 μm is 0.3% by mass or more,
The zinc-based plated coating, coating weight is 40g / m 2 ~110g / m 2 , Al content in the plating film 150 mg / m 2 or more, Al concentration is 0.5 mass% or less,
The zinc-based plated steel sheet is a hot-formed zinc-based plated steel sheet that is used for hot forming after being heated to 700 ° C. or higher.
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