JPWO2010150611A1 - 表面凹凸構造を有する不織布及びそれを用いた製品 - Google Patents
表面凹凸構造を有する不織布及びそれを用いた製品 Download PDFInfo
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- JPWO2010150611A1 JPWO2010150611A1 JP2011519700A JP2011519700A JPWO2010150611A1 JP WO2010150611 A1 JPWO2010150611 A1 JP WO2010150611A1 JP 2011519700 A JP2011519700 A JP 2011519700A JP 2011519700 A JP2011519700 A JP 2011519700A JP WO2010150611 A1 JPWO2010150611 A1 JP WO2010150611A1
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Landscapes
- Engineering & Computer Science (AREA)
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- Health & Medical Sciences (AREA)
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Abstract
Description
(1)熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布の少なくとも一方の表面に、開孔を複数有する面状体を押し付けて得られ、該押し付け処理は、不織布の熱接着が更に進行しないような熱を持っている状態で行われることを特徴とする、表面凹凸構造を有する不織布。
(2)熱接着性繊維が、熱接着性複合繊維である、前記(1)記載の不織布。
(3)開孔を複数有する面状体が、円筒状のロール状で、これを回転ロールとして使用し、前記回転ロールに、熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布が押し付けられながら通過させて得られた、前記(1)または(2)に記載の不織布。
(4)ウェブが積層体である、前記(1)〜(3)のいずれかに記載の不織布。
(5)目付けが15〜60g/mm2であり、最大厚みが、0.2〜5mmの範囲である、前記(1)〜(4)のいずれかに記載の不織布。
(6)少なくとも一方の表面における凸部と隣り合う凹部との高さの差が、0.1〜4.5mmの範囲である、前記(1)〜(5)のいずれかに記載の不織布。
(7)前記(1)〜(6)のいずれかに記載の不織布に、他の層を一体化して得られた成形部材。
(8)前記(1)〜(6)のいずれかに記載の不織布、または、前記(7)の成形部材を用いて得られた製品。
(9)前記(1)〜(6)のいずれかに記載の不織布、または、前記(7)の成形部材を用いて得られたワイピングクロス。
方法の一例としては、熱風循環式熱処理機にてウェブの繊維間の交絡点が熱接着された不織布とした後、その直後(出口)のコンベアー上に表面に開孔を複数有する回転ロールを設置し、コンベアーと表面に開孔を複数有する回転ロール間に不織布を通過させることで開孔ロールの開孔模様が不織布に転写され凹凸が賦形される。
したがって、他の部材と積層する場合、生理用ナプキンのトップシートや使い捨てのオムツの表面材として、凹凸部を肌に接する表面になるように配置する場合や、凹凸部の掻き取り効果をもたせてワイピングクロス部材として用いる場合には、本発明の不織布の凹凸部が形成されている側と反対側の面に他の部材を積層することになる。本発明の不織布の凹凸部が不織布両面に形成されている場合には、いずれか一方の面に他の部材を積層することになる。勿論、他の部材と積層せずに本発明の不織布をそのままワイピングクロスとして用いてもよい。
<不織布強力>
島津製作所製『オートグラフAG500D』(商品名)を用いて、JIS法のL1906(2000年2月20日改正)で規定する引張り試験に準拠して、不織布の強度を求めた。強力測定用サンプルは、不織布の繊維の並び方向(MD方向)を150mm、その直角方向(CD方向)を50mmにカットしたものを使用。引張速度100mm/min、つかみ幅100mmにて強度測定を行った。
<嵩高性>
サンプルの目付け(1m2あたりの重量 実際は100×100mmのサンプル重量を測定し、換算する)を測定(w)し、そのサンプルの厚みを東洋精機製『デジシックネステスター』(商品名)を用いて、荷重2gf/cm2(196Pa)、測定速度2mm/secの条件で厚み測定(t)を行い、下記式により見掛け比容積(v)を算出する。
(式) v=t/w×1000 (cm3/g)
見掛け比容積(v)の値が高い程、嵩高性であることを示す。
<表面凹凸構造を有する不織布の最大厚み>
東洋精機製『デジシックネステスター』(商品名)を用いて、荷重2gf/cm2(196Pa)、測定速度2mm/secの条件で厚み測定を行った。測定サンプルは10×10cmに切り出し、6ヶ所を測定し求めた。
<不織布表面の凸部と、隣り合う凹部との高さの差>
凹凸不織布を凸部の中心を通る様に不織布平面方向に対し垂直方向に、すなわち厚さ方向に切断し、その断面をKEYENCE社製デジタルマイクロスコープ(VHX−900)を用いて、その凹部と凸部の厚みを測定し、その差を10ヶ所測定し、平均を求めた。
2 開孔部
3 凸部(丘部)
4 凹部(平野部)
5 表面凹凸構造を有する不織布
6 ポリエステル繊維からなるウェブ層
7 ホットメルト接着剤
10 図2で示した成型部材からなる表面材
11 液体吸収層
12 液体非透過性バックシート
13 サイドシート
14 ティッシュペーパ
(1)熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布の少なくとも一方の表面に、開孔を複数有する面状体を押し付けて得られ、該押し付け処理は、不織布の熱接着が更に進行しないような熱を持っている状態で行われることを特徴とする、表面凹凸構造を有する不織布。
(2)熱接着性繊維が、熱接着性複合繊維である、前記(1)記載の不織布。
(3)開孔を複数有する面状体が、円筒状のロール状で、これを回転ロールとして使用し、前記回転ロールに、熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布が押し付けられながら通過させて得られた、前記(1)または(2)に記載の不織布。
(4)ウェブが積層体である、前記(1)〜(3)のいずれかに記載の不織布。
(5)目付けが15〜60g/m 2 であり、最大厚みが、0.2〜5mmの範囲である、前記(1)〜(4)のいずれかに記載の不織布。
(6)少なくとも一方の表面における凸部と隣り合う凹部との高さの差が、0.1〜4.5mmの範囲である、前記(1)〜(5)のいずれかに記載の不織布。
(7)前記(1)〜(6)のいずれかに記載の不織布に、他の層を一体化して得られた成形部材。
(8)前記(1)〜(6)のいずれかに記載の不織布、または、前記(7)の成形部材を用いて得られた製品。
(9)前記(1)〜(6)のいずれかに記載の不織布、または、前記(7)の成形部材を用いて得られたワイピングクロス。
Claims (9)
- 熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布の少なくとも一方の表面に、開孔を複数有する面状体を押し付けて得られ、該押し付け処理は、不織布の熱接着が更に進行しないような熱を持っている状態で行われることを特徴とする、表面凹凸構造を有する不織布。
- 熱接着性繊維が、熱接着性複合繊維である、請求項1記載の不織布。
- 開孔を複数有する面状体が、円筒状のロール状で、これを回転ロールとして使用し、前記回転ロールに、熱接着性繊維を含むウェブに熱風を通過させることにより繊維間の交絡点が熱接着された不織布が押し付けられながら通過させて得られた、請求項1または2に記載の不織布。
- ウェブが積層体である、請求項1〜3のいずれかに記載の不織布。
- 目付けが15〜60g/であり、最大厚みが、0.2〜5mmの範囲である、請求項1〜4のいずれかに記載の不織布。
- 少なくとも一方の表面における凸部と隣り合う凹部との高さの差が、0.1〜4.5mmの範囲である、請求項1〜5のいずれかに記載の不織布。
- 請求項1〜6のいずれかに記載の不織布に、他の層を一体化して得られた成形部材。
- 請求項1〜6のいずれかに記載の不織布、または、請求項7の成形部材を用いて得られた製品。
- 請求項1〜6のいずれかに記載の不織布、または、請求項7の成形部材を用いて得られたワイピングクロス。
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CN103025941B (zh) * | 2010-07-07 | 2016-08-10 | 3M创新有限公司 | 图案化的气纺非织造纤维网及其制备和使用方法 |
JP2014016411A (ja) * | 2012-07-06 | 2014-01-30 | Japan Vilene Co Ltd | 吸音材 |
KR101352717B1 (ko) * | 2012-11-26 | 2014-01-16 | 추일호 | 청소용 부직포 |
JP6024915B2 (ja) * | 2013-03-28 | 2016-11-16 | Jnc株式会社 | 不織布およびそれを用いて得られた製品 |
CN203841923U (zh) * | 2014-03-26 | 2014-09-24 | 厦门延江工贸有限公司 | 一种具有开孔结构的立体无纺布 |
MX2017006885A (es) * | 2014-12-01 | 2017-08-14 | 3M Innovative Properties Co | Rueda abrasiva de tela no tejida con capa de barrera contra la humedad. |
CN104988660B (zh) * | 2015-06-18 | 2019-01-25 | 厦门延江新材料股份有限公司 | 一种立体热风无纺布生产方法 |
USD821103S1 (en) * | 2016-02-24 | 2018-06-26 | Avintiv Specialty Materials Inc. | Nonwoven fabric |
KR101640764B1 (ko) * | 2016-04-07 | 2016-07-19 | 정성모 | 방초용 시트 |
DE112018000617T5 (de) * | 2017-01-31 | 2019-11-07 | The Procter & Gamble Company | Geformte Vliesstoffe und diese enthaltende Artikel |
BR112019016690B1 (pt) * | 2017-03-07 | 2023-12-05 | Zuiko Corporation | Folha moldada e método para fabricação da mesma |
USD899103S1 (en) * | 2017-03-22 | 2020-10-20 | Easy Gardener Products, Inc. | Landscaping fabric sheet with pattern |
WO2018190342A1 (ja) * | 2017-04-12 | 2018-10-18 | ユニチカ株式会社 | ニードルパンチ不織布の製造方法 |
EP3645775B1 (en) | 2017-06-30 | 2021-07-21 | The Procter & Gamble Company | Method for making a shaped nonwoven |
WO2019005906A1 (en) | 2017-06-30 | 2019-01-03 | The Procter & Gamble Company | NON-WOVEN FABRIC |
CN108977978B (zh) * | 2018-09-17 | 2020-12-22 | 临沂市美添生活用品有限公司 | 一种去污面料及加工工艺 |
JP2020076178A (ja) * | 2018-11-09 | 2020-05-21 | 出光興産株式会社 | 不織布及びその製造方法 |
TWI731294B (zh) * | 2019-01-22 | 2021-06-21 | 南六企業股份有限公司 | 立體花紋之熱風不織布在線製程及其製品 |
DE112020001304T5 (de) * | 2019-03-18 | 2021-12-16 | The Procter & Gamble Company | Geformte vliese mit hoher visueller auflösung |
JP6962495B1 (ja) * | 2019-12-23 | 2021-11-05 | 東レ株式会社 | スパンボンド不織布、集塵機プリーツフィルター用濾材、集塵機プリーツフィルターおよび大風量パルスジェットタイプ集塵機 |
JP2021171743A (ja) * | 2020-04-30 | 2021-11-01 | 株式会社ロキテクノ | スラリー用フィルタ部材、フィルタカートリッジおよびフィルタ容器 |
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US5198057A (en) * | 1988-12-23 | 1993-03-30 | Fiberweb North America, Inc. | Rebulkable nonwoven fabric |
CA2105026C (en) * | 1993-04-29 | 2003-12-16 | Henry Louis Griesbach Iii | Shaped nonwoven fabric and method for making the same |
CA2244731C (en) | 1996-12-05 | 2005-06-07 | Teijin Limited | Fiber aggregate molding method |
US5962112A (en) * | 1996-12-19 | 1999-10-05 | Kimberly-Clark Worldwide, Inc. | Wipers comprising point unbonded webs |
JP2003230519A (ja) | 2002-02-07 | 2003-08-19 | Crecia Corp | 床用清掃シート |
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WO2005044177A2 (en) * | 2003-11-06 | 2005-05-19 | N.R. Spuntech Industries Ltd. | Method for producing abrasive non-woven cloth |
JP3989468B2 (ja) | 2004-06-14 | 2007-10-10 | 花王株式会社 | 立体賦形不織布 |
JP4212526B2 (ja) | 2004-08-05 | 2009-01-21 | 花王株式会社 | 立体シート材料 |
JP4747259B2 (ja) * | 2005-09-22 | 2011-08-17 | Jnc株式会社 | 嵩高柔軟性不織布及びそれを用いた繊維製品 |
JP4948127B2 (ja) * | 2005-12-07 | 2012-06-06 | 花王株式会社 | 熱伸長性繊維 |
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US20120107567A1 (en) | 2012-05-03 |
EP2447400A4 (en) | 2013-11-27 |
TWI367972B (en) | 2012-07-11 |
KR101600130B1 (ko) | 2016-03-04 |
CN102459736A (zh) | 2012-05-16 |
EP2447400B1 (en) | 2014-05-14 |
JP4894977B2 (ja) | 2012-03-14 |
KR20120107843A (ko) | 2012-10-04 |
US9486979B2 (en) | 2016-11-08 |
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