JPS646001B2 - - Google Patents
Info
- Publication number
- JPS646001B2 JPS646001B2 JP5923180A JP5923180A JPS646001B2 JP S646001 B2 JPS646001 B2 JP S646001B2 JP 5923180 A JP5923180 A JP 5923180A JP 5923180 A JP5923180 A JP 5923180A JP S646001 B2 JPS646001 B2 JP S646001B2
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- pressing
- veneer
- concave
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003825 pressing Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
- 239000000853 adhesive Substances 0.000 claims description 19
- 230000001070 adhesive effect Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 17
- 239000002648 laminated material Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 description 6
- 238000005056 compaction Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- CKQCRFAWBXQOGU-UHFFFAOYSA-N ethenyl acetate;urea Chemical compound NC(N)=O.CC(=O)OC=C CKQCRFAWBXQOGU-UHFFFAOYSA-N 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Landscapes
- Finished Plywoods (AREA)
- Manufacture Of Wood Veneers (AREA)
Description
【発明の詳細な説明】
この発明は人工化粧単板の製造方法に関するも
のである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing artificially decorated veneers.
複数枚の素材単板を接着剤を介し積層し、凹凸
型により圧締接着して凹凸変形フリツチを得、こ
の凹凸変形フリツチを所定の方向よりスライスし
て前記各素材単板の層を年輪層として板目状に表
現した人工化粧単板を得る従来の方法にあつて
は、凹凸型による積層素材単板の圧締接着処理に
さいし、圧締圧力が凹凸変形の曲率の大きい部分
と小さい部分とで偏り、このさい接着剤の硬化に
伴ない発生するガス（CO2など）や各素材単板の
層間に残留している空気などが外部に十分放散さ
れず前記圧締圧力の弱い凹凸変形のゆるやかな変
曲部に閉じ込められ、その部分ではこれらガスや
残存空気のため層間に接着不良が生じてしまうと
いう欠点を有していた。 A plurality of material veneers are laminated with an adhesive and bonded by pressure using a concave-convex die to obtain a concave-convex deformed frit, and this concave-convex deformed fritsch is sliced in a predetermined direction to form a layer of each material veneer into an annual ring layer. In the conventional method of obtaining artificial decorative veneers expressed in the form of a board, during the pressure bonding process of laminated material veneers using an uneven mold, the pressing pressure is applied to areas with large and small curvatures of uneven deformation. At this time, the gas generated as the adhesive hardens (CO 2 , etc.) and the air remaining between the layers of each material veneer are not sufficiently dissipated to the outside, resulting in uneven deformation due to the weak pressing pressure. These gases and residual air can cause poor adhesion between the layers in those areas.
したがつて、この発明の目的は、積層素材単板
の各層間において接着不良の生じることのない人
工化粧単板の製造方法を提供することである。 Therefore, an object of the present invention is to provide a method for manufacturing an artificial decorative veneer that does not cause poor adhesion between the layers of a laminated material veneer.
この発明の一実施例を第１図ないし第６図に示
す。すなわち、この人工化粧単板の製造方法は、
第１図に示すようにロールコータ１などにより接
着剤を塗布した素材単板２の複数枚を、第２図に
示すように平型３上に積層し、第５図に示す凹凸
型４による本圧締の場合の1/2ないし1/5の圧締圧
力および1/3ないし1/10の圧締時間で予備圧締し、
しかる後第５図に示すように従来の場合と同様に
凹凸型４により本圧締して第６図に示すような凹
凸変形フリツチ５を得、この凹凸変形フリツチ５
を同図に示すように積層面と交差する方向よりナ
イフ６でスライスして表面に各素材単板の層が板
目状に現われる人工化粧単板を得るものである。 An embodiment of the invention is shown in FIGS. 1 to 6. In other words, the method for manufacturing this artificially decorated veneer is as follows:
As shown in FIG. 1, a plurality of material veneers 2 coated with adhesive using a roll coater 1 or the like are stacked on a flat mold 3 as shown in FIG. Pre-tightening is performed at 1/2 to 1/5 of the clamping pressure and 1/3 to 1/10 of the clamping time of the main clamping.
Thereafter, as shown in FIG. 5, the concave-convex deformed fritches 5 are finally pressed using the concave-convex die 4 as in the conventional case to obtain the concave-convex deformed fritches 5 as shown in FIG.
As shown in the figure, the artificial decorative veneer is sliced with a knife 6 from the direction intersecting the laminated surface to obtain an artificial decorative veneer in which the layers of each material veneer appear in the form of grains on the surface.
前記予備圧締処理における圧締圧力および圧締
時間は、用いる接着剤や素材単板２の積層枚数な
どにより異なるが、圧締圧力については５〜40
Kg／cm2が適当である。 The clamping pressure and clamping time in the preliminary clamping process vary depending on the adhesive used and the number of stacked material veneers 2, but the clamping pressure is 5 to 40%.
Kg/cm 2 is appropriate.
接着剤としては、ウレタン樹脂、ユリヤ樹脂、
ユリヤ酢ビ樹脂、フエノール樹脂、メラミン樹
脂、エポキシ樹脂などが適当である。 Adhesives include urethane resin, urea resin,
Suitable examples include urea vinyl acetate resin, phenolic resin, melamine resin, and epoxy resin.
なお、予備圧締を終えた後、本圧締に入る前
に、第３図に示すように凹凸型４の下型４ｂに積
層した素材単板２を第４図に示すように圧締ロー
ル７で下型４ｂの圧締面に沿うようにしごく工程
を加えもよい。 After completing the preliminary pressing and before starting the main pressing, the material veneer 2 laminated on the lower mold 4b of the uneven mold 4 as shown in FIG. 3 is rolled with a pressing roll as shown in FIG. In step 7, a squeezing process may be added along the clamping surface of the lower die 4b.
このように本圧締前に積層素材単板２を予備圧
締するようにしたため、この予備圧締において各
素材単板２の層間に残存していた空気が外部に放
散されるばかりでなく、接着剤の硬化時に発生す
るガスについても一部が放散され、またこの予備
圧締により接着剤が各素材単板２内に均一に浸透
し、本圧締において圧締圧力の弱い曲率の小さい
変曲部などにガスが閉じ込められたり、接着剤が
偏在するといつた現象が起らず、各素材単板２，
２間の接着不良を大幅に低減化することができ
る。 Since the laminated material veneers 2 are pre-compacted before the main compaction, the air remaining between the layers of each material veneer 2 is not only dissipated to the outside during this preliminary compaction, but also A part of the gas generated when the adhesive hardens is also dissipated, and this pre-pressing allows the adhesive to penetrate uniformly into each material veneer 2, and in the main pressing, small changes in curvature with weak pressing pressure are achieved. If gas is trapped in curved parts or adhesive is unevenly distributed, this phenomenon will not occur, and each material veneer 2,
Adhesion defects between the two can be significantly reduced.
つぎに、この実施例の具体例を以下に説明す
る。 Next, a specific example of this embodiment will be explained below.
接着剤とし常温硬化型ウレタン接着剤
（KU224）を100〜200ｇ／m2の割合で塗布した素
材単板を20〜50枚積層し、圧締条件
圧締圧力：２〜３Kg／cm2
圧締時間：５分
で予備圧締した後、この積層素材単板を凹凸型の
下型上に載置して周面をテフロンコーテイングし
たゴムロールでしごき、この後凹凸型により10〜
20Kg／cm2の圧締圧力で本圧締して凹凸変形フリツ
チを得、これをスライスして人工化粧単板とす
る。 20 to 50 veneers coated with room temperature curing urethane adhesive (KU224) at a rate of 100 to 200 g/m 2 are laminated, and the pressing conditions are clamping pressure: 2 to 3 kg/cm 2 . Time: After pre-pressing for 5 minutes, this laminated material veneer is placed on the bottom mold of the uneven mold, and the circumferential surface is squeezed with a Teflon-coated rubber roll.
Final pressing is performed with a pressing pressure of 20 kg/cm 2 to obtain an uneven deformed fritchi, which is then sliced into artificial decorative veneers.
以上のように、この発明の人工化粧単板の製造
方法は、素材単板に接着剤を塗布する接着剤塗布
工程と、接着剤を塗布した複数枚の素材単板を積
層し平型により本圧締の1/2ないし1/5の圧力およ
び1/3ないし１1/10の圧締時間で加圧する予備圧
締工程と、予備圧締した積層素材単板を凹凸型に
より本圧締して凹凸変形フリツチを得るフリツチ
加工工程と、得られた凹凸変形フリツチを所定方
向にスライスするスライス工程とを含むものであ
るため、予備圧締において接着剤硬化に伴ない発
生するガスおよび各素材単板間に残存する空気が
むらなく十分に放散され、接着剤も素材単板内に
均一に浸透して、本圧締において圧締圧力の弱い
部分にガス、空気が閉じ込められたり接着剤が偏
在するといつた現象が生じず、積層素材単板の層
間における接着不良を大幅に低減化することがで
きるという効果を有する。 As described above, the method for manufacturing artificial decorative veneers of the present invention includes the adhesive application step of applying adhesive to a material veneer, and the stacking of a plurality of material veneers coated with adhesive and flat molding. There is a preliminary pressing process in which pressure is applied at 1/2 to 1/5 of the pressing pressure and 1/3 to 11/10 of the pressing time, and the pre-pressed laminated material veneer is finally pressed using a concave-convex die. Since the process includes a fritching process to obtain a concave-convex deformed fritz and a slicing process to slice the resulting concave-convex deformed fritz in a predetermined direction, the gas generated as the adhesive hardens during pre-pressing and the space between each material veneer are The remaining air is evenly and sufficiently dissipated, and the adhesive permeates uniformly into the material veneer, preventing gas and air from being trapped or unevenly distributing the adhesive in areas where the pressing pressure is weak during the final pressing. This phenomenon does not occur, and it has the effect that poor adhesion between layers of laminated material veneers can be significantly reduced.
第１図はこの発明の一実施例を示す接着剤塗布
工程の斜視図、第２図はその予備圧締工程を示す
側面図、第３図および第４図はその圧締ロールに
よるしごき工程を示す側面図および斜視図、第５
図はそのフリツチ加工工程を示す側面図、第６図
はそのスライス工程を示す側面図である。
１……ロールコータ、２……素材単板、３……
平型、４……凹凸型、５……凹凸変形フリツチ、
６……ナイフ、７……圧締ロール。
Fig. 1 is a perspective view of the adhesive application process showing an embodiment of the present invention, Fig. 2 is a side view showing the pre-pressing process, and Figs. 3 and 4 are the ironing process using the pressure roll. Side and perspective views shown, fifth
The figure is a side view showing the fritting process, and FIG. 6 is a side view showing the slicing process. 1... Roll coater, 2... Material veneer, 3...
Flat type, 4... Uneven type, 5... Uneven deformed fritsch,
6...knife, 7...pressing roll.
Claims (1)
と、接着剤を塗布した複数枚の素材単板を積層し
平型により本圧締の1/2ないし1/5の圧力および1/
３ないし1/10の圧締時間で加圧する予備圧締工程
と、予備圧締した積層素材単板を凹凸型により本
圧締して凹凸変形フリツチを得るフリツチ加工工
程と、得られた凹凸変形フリツチを所定方向にス
ライスするスライス工程とを含む人工化粧単板の
製造方法。1 An adhesive application process in which adhesive is applied to the material veneer, and multiple material veneers coated with adhesive are laminated and flattened with a pressure of 1/2 to 1/5 of the actual pressure and 1/2
A pre-pressing process in which pressure is applied for 3 to 1/10 of the pressing time, a flitching process in which the pre-pressed laminated material veneer is finally pressed with a concave-convex die to obtain a concave-convex deformed fritz, and the resulting concave-convex deformation. A method for manufacturing an artificially decorated veneer, including a slicing step of slicing fritsch in a predetermined direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5923180A JPS56154009A (en) | 1980-04-30 | 1980-04-30 | Manufacture of artificial decorative veneer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5923180A JPS56154009A (en) | 1980-04-30 | 1980-04-30 | Manufacture of artificial decorative veneer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56154009A JPS56154009A (en) | 1981-11-28 |
| JPS646001B2 true JPS646001B2 (en) | 1989-02-01 |
Family
ID=13107392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5923180A Granted JPS56154009A (en) | 1980-04-30 | 1980-04-30 | Manufacture of artificial decorative veneer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56154009A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59123607A (en) * | 1982-12-28 | 1984-07-17 | 松下電工株式会社 | Method of laminating veneer |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5464620A (en) * | 1977-10-31 | 1979-05-24 | Matsushita Electric Works Ltd | Production of composite wood |
-
1980
- 1980-04-30 JP JP5923180A patent/JPS56154009A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56154009A (en) | 1981-11-28 |
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