JPS6383386A - Production of wooden sash - Google Patents
Production of wooden sashInfo
- Publication number
- JPS6383386A JPS6383386A JP23052786A JP23052786A JPS6383386A JP S6383386 A JPS6383386 A JP S6383386A JP 23052786 A JP23052786 A JP 23052786A JP 23052786 A JP23052786 A JP 23052786A JP S6383386 A JPS6383386 A JP S6383386A
- Authority
- JP
- Japan
- Prior art keywords
- sash
- wood
- cross
- resin
- sectional shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000011347 resin Substances 0.000 claims description 27
- 229920005989 resin Polymers 0.000 claims description 27
- 239000002023 wood Substances 0.000 claims description 27
- 238000005470 impregnation Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 description 26
- 239000011521 glass Substances 0.000 description 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000000178 monomer Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 210000001145 finger joint Anatomy 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Natural products OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229960005070 ascorbic acid Drugs 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- TYQCGQRIZGCHNB-JLAZNSOCSA-N l-ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(O)=C(O)C1=O TYQCGQRIZGCHNB-JLAZNSOCSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- IFCRNSRUHSGFEM-UHFFFAOYSA-N CO.[P] Chemical compound CO.[P] IFCRNSRUHSGFEM-UHFFFAOYSA-N 0.000 description 1
- 235000014466 Douglas bleu Nutrition 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 235000000405 Pinus densiflora Nutrition 0.000 description 1
- 240000008670 Pinus densiflora Species 0.000 description 1
- 240000001416 Pseudotsuga menziesii Species 0.000 description 1
- 235000005386 Pseudotsuga menziesii var menziesii Nutrition 0.000 description 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000002579 anti-swelling effect Effects 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 150000002432 hydroperoxides Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- -1 ketone peroxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- 229920002601 oligoester Polymers 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
Landscapes
- Wing Frames And Configurations (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明は、窓内外枠、出入口障子枠およびその外枠等
に使用される木製サツシの製造方法、特に樹脂含浸処理
を施した同サツシの製造方法に関する。Detailed Description of the Invention (Field of Industrial Application) This invention relates to a method for manufacturing wooden sashes used for window frames, doorway shoji frames, and their outer frames, and in particular, a method for manufacturing wooden sashes that have been impregnated with resin. Regarding the manufacturing method.
（従来技術とその問題点）
樹脂含浸処理を施した木製サツシを製造する場合、従来
にあっては原材に予め樹脂含浸を行った後に、所定のサ
ツシ断面形状に加工する手段が採用されている。(Prior art and its problems) When manufacturing wooden sashes that have been subjected to resin impregnation treatment, the conventional method is to impregnate the raw material with resin in advance and then process it into a predetermined sash cross-sectional shape. There is.
しかしながら１．Ｅ記方法によると、樹脂含浸により木
材の硬度が高くなることから、切削、切断等の加工が容
易でなく、特に複雑な断面形状を有するものでは極めて
加工困罷であり、また一般に樹脂含浸処理では樹脂が木
材内部まで完全には浸透しないため、これを後に切削加
工すると加工部分で樹脂含浸率の不充分な面が現れ、表
面部の硬度、防水性、寸法安定法、機械的強度等が不均
一になるという問題がある。However, 1. According to Method E, resin impregnation increases the hardness of the wood, making it difficult to process such as cutting and cutting, and it is especially difficult to process wood with complicated cross-sectional shapes. Since the resin does not completely penetrate into the interior of the wood, when it is later cut, areas with insufficient resin impregnation rate appear in the processed parts, resulting in problems such as hardness, waterproofness, dimensional stability, mechanical strength, etc. of the surface area. There is a problem of non-uniformity.
（問題点を解決するための手段）
この発明は、上記従来の問題点を解決すべくなされたも
ので、加工容易でしかもサツシ表面を均一かつ充分な樹
脂含浸率となし得る木製サツシの製造方法を櫂供するこ
とを目的としている。(Means for Solving the Problems) The present invention was made to solve the above-mentioned conventional problems, and is a method for manufacturing wooden sash that is easy to process and can have a uniform and sufficient resin impregnation rate on the sash surface. The purpose is to provide a paddle.
即ち、この発明に係る木製サツシの製造方法：よ、木材
をサツシ断面形状の少なくとも一部を構成１−る断面形
状に加工した後、樹脂含浸処理を施すことを特徴とする
ものである。That is, the method for manufacturing a wooden sash according to the present invention is characterized in that after processing the wood into a cross-sectional shape having at least a part of the cross-sectional shape of the sash, a resin impregnation treatment is performed.
（発明の作用と具体的構成）
この発明方法では、樹脂含浸処理を施す６；１に１２め
木材をサツシに適合する断面形状に加工する（′）で、
この加工に際して含浸（Ｈ脂による支シχがな・切ｒｉ
ｌ！、切断等が極めて容易となる。しかも樹脂含浸処理
後にはその表面を加工するｄ・要がないため、サツシ表
面が最も…脂含浸率が高くかつ該含浸率の均一な面で構
成されることになり、またこの点から含浸処理時の樹脂
含浸量を低減することが可能である。(Operation and specific configuration of the invention) In the method of the invention, in step 6, the resin impregnation treatment is performed, and in step 1, the twelfth piece of wood is processed into a cross-sectional shape that fits the sash (').
During this processing, impregnation (supporting with H fat)
l! , cutting etc. becomes extremely easy. Moreover, since there is no need to process the surface after resin impregnation treatment, the satsui surface has the highest fat impregnation rate and is composed of a surface with a uniform impregnation rate, and from this point of view, impregnation treatment It is possible to reduce the amount of resin impregnated at the time.
樹脂含浸処理の具体的手段としては、従来より行われて
いる各種周知方法を含む種々の方法が採用可能であり、
またこれに使用する樹脂成分も特に限定されないが、含
浸時の割れや変形の防止に有すＪでコスト面、作業性、
安全性等でも有利な方法として次の新規にして独創的な
二段処理方法が挙げられる。As specific means for resin impregnation treatment, various methods including various conventionally known methods can be adopted,
The resin component used for this is not particularly limited.
The following new and original two-stage treatment method is an advantageous method in terms of safety and the like.
この二段処理方法は、予めサツシ断面形状の少なくとも
一種を構成する断面形状に加工した木材に対し、重合開
始剤と重合促進剤のいずれか一方の成分を含浸させたの
ち、他方の成分とビニル系モノマーまたはオリゴマーと
を含浸させて重合させる方法である。即ち、この方法に
よれば、重合温度を６０℃以下の中温ないし低温、通常
は室温（２０℃程度）とすることができることから、−
ｉ的な含浸処理方法における組合時の高温加熱に伴う弊
害が回避されると共にエネルギーコストおよび設備コス
トが低減され、また二段含浸によって各段の含浸に供し
た余剰成分をほぼ未反応状態で回収して再利用すること
が可能となり、原料の利用率を最大限に高めてコスト低
減を図り得る。尚、上記の高温加熱による＋７害は、気
化水分による膨張や加熱前後の含水率変化に伴う体Ｉｉ
ｉ変動に起因して木材に割れや変形を生じること、含浸
成分が木材中の空気やそれ自体の膨張によって木口面か
ら拍出するためにその硬化物の除去が必要になること、
未硬化蒸気の発散により作業環境の悪化や火災の危険性
を伴うこと等であり、特にこの発明では樹脂含浸を行う
前にサツシに適合する断面形状に加工することから上記
の割れや変形の防止が重要である。In this two-stage treatment method, wood that has been processed in advance into a cross-sectional shape constituting at least one type of sash cross-sectional shape is impregnated with either a polymerization initiator or a polymerization accelerator, and then the other component and vinyl This is a method in which polymerization is carried out by impregnation with a monomer or oligomer. That is, according to this method, the polymerization temperature can be set to a medium to low temperature of 60°C or less, usually room temperature (about 20°C), so that -
The adverse effects associated with high-temperature heating during assembly in the i-type impregnation treatment method are avoided, energy costs and equipment costs are reduced, and the two-stage impregnation allows surplus components used in each stage of impregnation to be recovered in an almost unreacted state. This makes it possible to reuse raw materials, maximizing the utilization rate of raw materials and reducing costs. The above-mentioned +7 damage caused by high-temperature heating is due to expansion due to vaporized moisture and changes in water content before and after heating.
Cracks and deformation occur in the wood due to i fluctuations, and removal of the hardened material is necessary because the impregnated components are ejected from the butt end surface due to the air in the wood and its own expansion.
The release of uncured steam can worsen the working environment and pose a fire risk. In particular, this invention prevents the above cracking and deformation by processing the cross-sectional shape to fit the sash before impregnating it with resin. is important.
上記のビニル系モノマーとしては、例えば（メタ）アク
リル酸メチルの如き（メタ）アクリル酸の低級アルキル
エステル、スチレン、酢酸ビニル、アクリロニトリル等
の重合性ビニル基を含む種々のモノマーを使用可能であ
り、これらは二種以上を併用しても差し支えない、また
オリゴマーとしてはオリゴエステルアクリレート類が好
適であり、これは上記モノマーと併用してもよい。As the above-mentioned vinyl monomer, various monomers containing polymerizable vinyl groups such as lower alkyl esters of (meth)acrylic acid such as methyl (meth)acrylate, styrene, vinyl acetate, acrylonitrile, etc. can be used, Two or more of these may be used in combination, and oligoester acrylates are preferred as oligomers, which may be used in combination with the above monomers.
重合開始剤としては、メチルエチルケトンパーオキサイ
ドの如きケトンパーオキサイド、ｔ−ブチルハイドロパ
ーオキサイドの如きハイドロパーオキサイド、ベンゾイ
ルパーオキサイドの如きジアシルパーオキサイド等の有
機過酸化物、あるいはアゾインブチロニトリル等のアゾ
化合物を始め、従来よりビニル系モノマーまたはオリゴ
マーの重合開始剤として知られるものをいずれも使用可
能であり、これらは二種以」二を併用しても差し支えな
い、またその使用量はビニル系モノマーまたはオリゴマ
ーに対して０．２〜１．０重量％程度が好適である。Examples of the polymerization initiator include ketone peroxides such as methyl ethyl ketone peroxide, hydroperoxides such as t-butyl hydroperoxide, organic peroxides such as diacyl peroxides such as benzoyl peroxide, or organic peroxides such as azoin butyronitrile. Including azo compounds, any of those conventionally known as polymerization initiators for vinyl monomers or oligomers can be used, and two or more of these can be used in combination, and the amount used is A suitable amount is about 0.2 to 1.0% by weight based on the monomer or oligomer.
重合促進剤としては、上記重合開始剤に作用するキレー
ト剤として知られるものをいずれも使用でき、その代表
例にはナフテン酸コバルト、ジメチルアニリン、有機バ
ナジウム化合物、アスコルビン酸等が挙げられる。また
その使用量はビニル系モノマーまたはオリゴマーに対し
て０．５〜２．０重量％程度が好適である。As the polymerization accelerator, any known chelating agent that acts on the polymerization initiator can be used, typical examples of which include cobalt naphthenate, dimethylaniline, organic vanadium compounds, ascorbic acid, and the like. The amount used is preferably about 0.5 to 2.0% by weight based on the vinyl monomer or oligomer.
樹脂含浸処理に供する前の木材の加工は、目的とするサ
ツシの断面形状とする以外に、３断面形状の一部を構成
する断面形状としてもよい。部ち、サツシをその断面に
おいて区割される複数の部材より構成し、これら部材を
接着あるいはビス止めによって一体化して所定のサツシ
形状となすようにすれば、各部材用として断面の小さい
細い素材を使用できるために材料コスト低減が図られ、
また風雨に晒される屋外例に面する部材のみに上記樹脂
含浸処理を施したり、配置位置に応じた適性を付与する
ために各部材の含浸樹脂量を変えることが可能であり、
更に屋内側あるいは表面部の部材に柾目等の高級木材を
使用して他は安価な栓材を用いて高級感を出しつつ全体
として材料費の節減を図ったり、屋内側の部材を和洋の
室構成に応じて針葉樹と広葉４Ｍに使い分ける等、各部
材の樹種を変えることができ、また色分は塗装をｊテう
場合に各部材を異なる塗装色としてその組合ｅにて色分
けすることにより塗装が容易になる等、種々の利点があ
る。The processing of the wood before subjecting it to the resin impregnation treatment may be performed not only to obtain the desired cross-sectional shape of the sash, but also to obtain a cross-sectional shape that forms part of three cross-sectional shapes. If the sash is made up of multiple members divided in cross section, and these members are integrated by gluing or screwing to form a predetermined sash shape, a thin material with a small cross section can be used for each member. Material costs can be reduced by using
In addition, it is possible to apply the resin impregnation treatment only to members facing outdoors where they are exposed to wind and rain, or to change the amount of resin impregnated in each member in order to provide suitability according to the placement position.
Furthermore, by using high quality wood such as straight-grained wood for the indoor side or surface parts and using inexpensive stopper materials for the other parts, we aim to reduce material costs overall while giving a sense of luxury. The wood species of each component can be changed, such as using softwood or broadleaf 4M depending on the configuration, and when painting, each component can be painted in a different color and the combination can be color-coded. There are various advantages such as ease of use.
尚、これら部材の接着ないしビス止めによる接合は、樹
脂含浸処理のＯ１Ｔ後いずれで行ってもよい。Note that these members may be joined by adhesion or screwing at any time after O1T of the resin impregnation treatment.
また、これら部材には一本物のほか、フィンガージヨイ
ントやスカーフシラインドで築成した継ぎ材も使用可能
である。Furthermore, in addition to single pieces, joint materials made of finger joints or scarf shields can also be used for these members.
第１図は、窓外枠ｌに外開き障子２および固定障子３を
並設嵌装した窓構造を示す。FIG. 1 shows a window structure in which an outward-opening shoji 2 and a fixed shoji 3 are fitted in parallel to a window frame l.
外開き障子２の周枠を構成するサツシ２０は、第、
２図で示す如く、柾目の高級木材４
）らなる断面略縦長矩形の屋内側部材２１と、低級木材
からなる断面略正方形の屋外側部材２２と、同様低級木
材からなる断面略矩形のガラス押え部材２３との３部材
に分割構成されている。上記屋内側部材２１の外側面に
は凹面部２０ａが形成され、屋外側部材２２には屋外側
下部に突条部２２ａが一体形成され、かつ該突条部２２
ａの内面側に水密材嵌着用溝部２２ｂが設けられると共
に、上面の屋外側寄りに凹面部２２Ｃが形成され、さら
に屋内側面の下縁に段部２２ｄが設けられており、また
ガラス押え部材２３の下面には屋外側部材２２の凹面部
２２ｃに対応する凸面部２３ａが形成されている。しか
して、屋外側部材２２とガラス押え部材２３とは、それ
ぞれ上記断面形状に加工後に既述した樹脂含浸処理が施
されている。The sash 20 constituting the peripheral frame of the outward-opening shoji 2 is
As shown in Figure 2, straight-grained high-quality wood 4
); an outdoor member 22 made of low-grade wood and having a substantially square cross section; and a glass holding member 23 made of low-grade wood and having a substantially rectangular cross section. There is. A concave portion 20a is formed on the outer surface of the indoor member 21, and a protruding portion 22a is integrally formed on the outdoor lower portion of the outdoor member 22, and the protruding portion 22
A groove portion 22b for fitting a watertight material is provided on the inner surface side of a, a concave portion 22C is formed on the upper surface closer to the outdoor side, and a stepped portion 22d is provided on the lower edge of the indoor side surface, and the glass holding member 23 A convex surface portion 23a corresponding to the concave surface portion 22c of the outdoor member 22 is formed on the lower surface. The outdoor member 22 and the glass holding member 23 are each processed into the above-mentioned cross-sectional shape and then subjected to the resin impregnation treatment described above.
サツシ２０は、第３図で示すように、屋外側部材２２の
内面側を屋内外部材２１の凹面部２１ａに嵌合して接着
固定し、かつガラス押え部材２３の凸面部２３ａを屋外
側部材２２の凹面部２２Ｃに嵌合して木ねじ４ａにて固
定することにより、組立てられている。しかして屋内側
部材２１の上部とガラス押え部材２３との間に構成され
る凹部２０ａに二重ガラスパネル２ａが水密材５ａ、
５ｂおよびコーキング材６ａを介して嵌装されている。As shown in FIG. 3, the sash 20 is configured such that the inner surface of the outdoor member 22 is fitted into and adhesively fixed to the concave surface 21a of the indoor/exterior material 21, and the convex surface 23a of the glass holding member 23 is connected to the outdoor member 21. It is assembled by fitting into the concave portion 22C of 22 and fixing with wood screws 4a. Therefore, the double glass panel 2a is attached to the watertight material 5a in the recess 20a formed between the upper part of the indoor side member 21 and the glass holding member 23.
5b and caulking material 6a.
窓外枠１を構成するサツシ１０は、第３図および第４図
で示すように、柾目の高級木材からなり、外側面に上下
の凹面部１１ａ 、 １１ ｂを有する断面略縦長矩形
の屋内側部材１１と、低級部材がらなり、外面側上部と
内面側下部とにそれぞれ段部１２ａ。As shown in FIGS. 3 and 4, the sash 10 constituting the window frame 1 is made of high-quality, straight-grained wood, and has an approximately vertically rectangular cross section with upper and lower concave portions 11a and 11b on its outer surface. It consists of a member 11 and a lower grade member, and has stepped portions 12a on the upper part of the outer surface and the lower part of the inner surface.
１２ｂを有し、かつ上面屋外寄りに凹面部１２ｃを備え
ると共に段部１２ｂの上面側に溝＋２ｄを有する屋外側
部材１２との２部材より分割構成されている。12b, and an outdoor member 12 having a concave portion 12c on the upper surface closer to the outdoors and a groove +2d on the upper surface side of the stepped portion 12b.
しかして、屋外側部材１２はその断面形状に加工後に樹
脂含浸処理が施されている。このサツシ１０は、屋外側
部材１２の内面側を屋内側部材１１の下部凹面部１１ｂ
に嵌合して接着固定することによりに■立てられ、また
第４図に示すように固定障子３の位置では、第３図のサ
ツシ２０と同様の樹脂含浸処理されたガラス押え部材１
３が凸面部１３ａを屋外側部材１２の凹面部１２ｃに嵌
合して木ねじ４ｂにて固着されると共に、屋内側部材１
１の上部とガラス押え部材１３との間に構成される凹部
１０ａに二重ガラスパネル３ａの間辺部が水密材５ｃ、
５ｄおよびコーキング材６ｂを介して嵌装されている
。Thus, the outdoor member 12 is subjected to resin impregnation treatment after being shaped into its cross-sectional shape. This sash 10 connects the inner surface of the outdoor member 12 to the lower concave portion 11b of the indoor member 11.
By fitting and fixing with adhesive, it is erected, and as shown in FIG.
3 fits the convex surface part 13a into the concave surface part 12c of the outdoor side member 12 and is fixed with wood screws 4b, and the indoor side member 1
A watertight material 5c is placed between the double glass panel 3a in the recess 10a formed between the upper part of the glass panel 1 and the glass holding member 13,
5d and a caulking material 6b.
尚、窓開ロ木粋７ｉ、：対するサツシｌＯの取付けは、
断面略し字状のアルミニウム押出型材８の上面側に設け
た突条部８ａを屋外側部材１２の溝１２ｄに嵌装すると
共に、同型材８の外面側に設けた突条部８ｂを通して木
ねじ４ｅを屋外側部材１２の底面側より螺太し、かつ上
記木枠７の外面側上角部に型材８を木ねじ４ｃ、 ４ｄ
を介して固着することによりなされている。９はモルタ
ル屓、６ｃはモルタル屓つとサツシｌＯとの界面の屋外
側に充瞑されたコーキング材である。In addition, the installation of the Satsushi lO for the window opening Rokisui 7i:
The protrusion 8a provided on the upper surface side of the aluminum extruded material 8 having an abbreviated cross-sectional shape is fitted into the groove 12d of the outdoor member 12, and the wood screw 4e is inserted through the protrusion 8b provided on the outer surface side of the same material 8. Wooden screws 4c, 4d are threaded thicker from the bottom side of the outdoor member 12 and attached to the outer upper corners of the wooden frame 7.
This is done by fixing it through the 9 is a mortar base, and 6c is a caulking material filled on the outdoor side of the interface between the mortar base and the sash lO.
第５図で示すように、１４は外開き障子２と固定障子３
とを仕切る縦サツシであり、柾目の高級木材からなり、
外面側中央部に凹面部１５ａを備えた断面略矩形の屋内
１１１１部材１５と、低級木材からなり、左右両側面の
屋外寄りに凹面部１６ａ、１６ａを有する断面略矩形で
加工後に樹脂含浸処理が施された屋外側部材１６と、前
記サツシ１０．２０と同様の樹脂含浸処理が施されたガ
ラス押え部材１７との３部材に分割構成されている。し
かして、サツシ１４は、屋内側部材１５の凹面部１５ａ
に屋外側部材１６の屋内側を゛ｒ字形に嵌合して接着固
定すると共に、屋外側部材１６の片側の凹面部１６ａに
ガラス押え部材１７の凸面部１７ａを嵌合して木ねじ４
ｆにて固着されている。また固定障子３の二重ガラスパ
ネル：）ａは、屋内側部材１５とガラス押え部材１７と
の間で構成される凹部１４ａで水密材５ｃ、 ５ｄおよ
びコーキング材６ｂを介して周辺部が嵌装されている。As shown in Fig. 5, 14 is an outward-opening shoji 2 and a fixed shoji 3.
It is a vertical satsushi that separates the
The indoor 1111 member 15 has a substantially rectangular cross section with a concave surface 15a in the center of the outer surface, and is made of low-grade wood. It is divided into three members: an outdoor member 16, which has been treated with a resin, and a glass holding member 17, which has been impregnated with the same resin as the sash 10.20. Therefore, the sash 14 has a concave surface 15a of the indoor member 15.
At the same time, the indoor side of the outdoor member 16 is fitted in an R-shape and fixed with adhesive, and the convex surface 17a of the glass holding member 17 is fitted into the concave surface 16a on one side of the outdoor member 16, and the wood screws 4 are fitted.
It is fixed at f. Further, the double glass panel of the fixed shoji 3:)a is a concave portion 14a formed between the indoor side member 15 and the glass holding member 17, and the peripheral portion is fitted through watertight materials 5c, 5d and caulking material 6b. has been done.
尚、第３図において、１８はサツシ２０の屋外側部材２
２の溝２２ｂに嵌着されたゴム製のバッキング材、１９
はサツシｌＯの屋内側部材１１の上部凹面部１１ａに外
開き障子２位置で接着された同様パフキング材である。In addition, in FIG. 3, 18 is the outdoor side member 2 of the sash 20.
A rubber backing material fitted into the groove 22b of No. 2, 19
is a similar puffing material adhered to the upper concave surface portion 11a of the indoor side member 11 of the sash lO at the outward opening shoji 2 position.
第６図は、サツシ１０．２０の他の構成例を示すもので
あり、サツシ断面形状に加工後に樹脂含浸処理を施した
低級木材からなる主枠材１００．２００の屋内側面にそ
れぞれ化粧薄板１０１．２０１が貼着されている。他の
部分は前記例と同様である。尚、主枠材１００．２００
は前記例と同様に例えば図示仮想線の如く屋内外の２部
材等に分割構成されていてもよい。FIG. 6 shows another configuration example of the sash 10.20, in which decorative thin plates 101 are respectively attached to the indoor side surfaces of the main frame material 100.200 made of low-grade wood that has been processed into the sash cross-sectional shape and then impregnated with resin. .201 is attached. Other parts are the same as in the previous example. In addition, main frame material 100.200
As in the above example, the structure may be divided into two parts, indoor and outdoor, as shown by the virtual lines in the figure.
尚、この発明方法は図示した例以外の種々の断面形状の
サツシに通用可能である。Incidentally, the method of the present invention can be applied to sashes having various cross-sectional shapes other than the illustrated example.
（実施例） 以下に、この発明の実施例を具体的に説明する。(Example) Examples of the present invention will be specifically described below.
実施例１
ペイマツ部材をフィンガージヨイントにより集成して得
られた継ぎ材を用いて、第２図で示す部材２１．２２．
２３の断面形状にそれぞれ加工した０次にこれらを、重
合促進剤として１．０ ｆｆ１（１％のアスコルビン酸
を含むメタノール溶液に１０分間常圧下で浸漬したのち
、メタノール成分を蒸発揮散せしめた０次いでこのベイ
マツ材を樹脂注入管に入れて２０分間真空脱気したのち
、テトラエチレングリコールシフタレート５７部、エネ
アエチレングリコールジメククリレート２９部、トリメ
チロールプロパントリメタクリレート１４部の割合で混
合した液に重合開始剤として過酸化ベンゾイル１部を加
えてなる含浸液を樹脂注入管内に導入し、１０分間減圧
含浸させ、常圧に戻して１０分間静置したのち取り出し
た。得られた部材２１〜２３は、次式で示されるポリマ
ー保持率が１６％であり、割れや変形は認められなかっ
た。Example 1 Members 21, 22, and 22 shown in FIG. 2 were made using joint material obtained by assembling Japanese pine members using finger joints.
These were then immersed in a methanol solution containing 1.0 ff1 (1% ascorbic acid as a polymerization accelerator) under normal pressure for 10 minutes, and then the methanol component was evaporated and diffused. Next, this Douglas fir material was placed in a resin injection tube and vacuum degassed for 20 minutes, and then poured into a liquid mixed in the ratio of 57 parts of tetraethylene glycol siphthalate, 29 parts of ennea ethylene glycol dimecacrylate, and 14 parts of trimethylolpropane trimethacrylate. An impregnating solution containing 1 part of benzoyl peroxide as a polymerization initiator was introduced into the resin injection tube, impregnated under reduced pressure for 10 minutes, returned to normal pressure, left to stand for 10 minutes, and then taken out. Obtained members 21 to 23 The polymer retention rate expressed by the following formula was 16%, and no cracks or deformations were observed.
ポリマー保持率（％）＝＝
無処理材絶乾重量
この処理後の両部材２１〜２３を、２４時間放置後、そ
れぞれポリウレタン系シーラーを下塗り材、フン化ビニ
リデン系クリヤーを上塗り材として塗装した。これら塗
装後の部材２１〜２３は屋外１Ｗｉｅケ月後の抗膨張能
ＡＳＥが９６、抗吸水能Ｒ５Ｅが９７であった。Polymer retention rate (%)== Untreated material absolute dry weight Both members 21 to 23 after this treatment were left to stand for 24 hours, and then coated with a polyurethane sealer as an undercoat and a vinylidene fluoride clearer as a topcoat, respectively. The members 21 to 23 after coating had an anti-swelling ability ASE of 96 and an anti-water absorption ability R5E of 97 after being outdoors for 1 month.
次に、上記塗装処理した部材２１．２２を、第３図およ
び第５図で示すように接着固定して一体化した。続いて
、この一体物および部材２３をそれぞれ適当長さに切断
し、各々外開き障子２用の矩形棒状に組立て、両枠材を
二重ガラスパネル２ａを嵌装して木ねじ４ａにより固着
し、第３図および第５図で示すサツシ２０の形状として
外開き障子２を作製した。Next, the painted members 21 and 22 were adhesively fixed and integrated as shown in FIGS. 3 and 5. Subsequently, this one piece and the member 23 are each cut to appropriate lengths, each is assembled into a rectangular bar shape for the outward-opening shoji 2, and both frames are fitted with a double glass panel 2a and fixed with wood screws 4a. An outward-opening shoji 2 was produced with the shape of the sash 20 shown in FIGS. 3 and 5.
実施例２
スブルース端材をフィンガージヨイントにて集成した継
ぎ材を用いて、実施例１と同様に加工後の部材２１〜２
３をそれぞれ、重合促進剤として０．５ｍＭ％のジメチ
ルアニリンを含むメタノールリン容ン皮に１０分間常圧
下で浸漬したのち、メタノール成分を蒸発揮肢廿しめた
。次いで実施例１と同様組成の含浸液を用いて実施例１
と同様に含浸処理した。Example 2 Members 21 to 2 were processed in the same manner as in Example 1, using splicing material made by assembling stainless steel scraps with finger joints.
3 were respectively immersed in a methanol phosphorus container containing 0.5 mM% dimethylaniline as a polymerization accelerator under normal pressure for 10 minutes, and then the methanol component was allowed to evaporate. Next, Example 1 was carried out using an impregnation liquid having the same composition as in Example 1.
It was impregnated in the same way.
この処理後の部材２１〜２３は、いずれもポリマー保持
率２１％で割れや変形は認められなかった。また、これ
らは屋外＠露６ケ月後のＡＳＥが６６、ＰＳＥが６９で
あった。After this treatment, members 21 to 23 had a polymer retention rate of 21% and no cracks or deformations were observed. Moreover, these had an ASE of 66 and a PSE of 69 after 6 months outdoors @ dew.
次に、上記含浸処理後の部材２１．２２を、第３図およ
び第５図で示すように接着固定して一体化した。続いて
、この一体物および部材２３をそれぞれ適当長さに切断
し、各々外開き障子２用の矩形枠状に組立て、これら両
枠材にポリウレタン系シーラーを下塗り材、フン化ビニ
リデン系クリヤーを上塗り材としてそれぞれ塗装した。Next, the members 21 and 22 after the impregnation treatment were adhesively fixed and integrated as shown in FIGS. 3 and 5. Next, this one piece and the member 23 are each cut into appropriate lengths and assembled into a rectangular frame for the outward-opening shoji 2, and both frames are coated with a polyurethane sealer as an undercoat and vinylidene fluoride clear as a topcoat. Each was painted as a material.
最後に両枠材を二重ガラスパネル２ａを嵌装して木ねじ
４ａにより固着し、第３図および第５図で示すサツシ２
０の形状として外開き障子２を作製した。Finally, a double glass panel 2a is fitted to both frame members and fixed with wood screws 4a, and the sash 2 shown in FIGS. 3 and 5 is assembled.
An outward-opening shoji 2 was produced with a shape of 0.
（発明特有のグＪ果）
この発明方法によれば、木材をサツシ断面形状の少なく
とも一部を構成する断面形状に加工したのら、Ｊｉ Ｉ
Ｔｔｌ含浸処理を施すため、加工容易でかフサノシ表面
を均一で充分な樹脂含浸・碑とすることができる。(GJ effect peculiar to the invention) According to the method of the invention, after processing the wood into a cross-sectional shape that constitutes at least a part of the cross-sectional shape of the sash,
Since TTL impregnation treatment is applied, it is easy to process and the surface of the fusanoshi can be uniformly and sufficiently impregnated with resin.
第１図はこの発明方法にて１１られるサツシを用いた窓
の正面図、第２図は分割構成されたサツシの各構成部材
の斜視図、第３１刀は第１図のｎ＋−ｍ線の断面図、第
４図は第１図のＩＶ−ＩＶ線の断面図、第５図は第１図
のＶ−Ｖ線の断面図、第６図はサツシの他の構成例を示
す要部の断面図である。Fig. 1 is a front view of a window using the sash made by the method of the present invention, Fig. 2 is a perspective view of each component of the sash divided into parts, and the 31st sword is taken along the n+-m line in Fig. 1. 4 is a sectional view taken along line IV-IV in FIG. 1, FIG. 5 is a sectional view taken along line V-V in FIG. FIG.
Claims (1)
形状に加工したのち、樹脂含浸処理を施すことを特徴と
する木製サッシの製造方法。A method for manufacturing a wooden sash, which comprises processing wood into a cross-sectional shape constituting at least a part of the cross-sectional shape of the sash, and then subjecting the wood to resin impregnation treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23052786A JPS6383386A (en) | 1986-09-29 | 1986-09-29 | Production of wooden sash |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23052786A JPS6383386A (en) | 1986-09-29 | 1986-09-29 | Production of wooden sash |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6383386A true JPS6383386A (en) | 1988-04-14 |
Family
ID=16909143
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23052786A Pending JPS6383386A (en) | 1986-09-29 | 1986-09-29 | Production of wooden sash |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6383386A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997041329A1 (en) * | 1996-04-26 | 1997-11-06 | Kaneka Corporation | Light-controllable heat insulating window |
| JP2007224599A (en) * | 2006-02-23 | 2007-09-06 | Sumitomo Forestry Co Ltd | Joint structure of wooden member and method of joining wooden member |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5735353A (en) * | 1980-08-12 | 1982-02-25 | Nec Kyushu Ltd | Semiconductor device |
-
1986
- 1986-09-29 JP JP23052786A patent/JPS6383386A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5735353A (en) * | 1980-08-12 | 1982-02-25 | Nec Kyushu Ltd | Semiconductor device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997041329A1 (en) * | 1996-04-26 | 1997-11-06 | Kaneka Corporation | Light-controllable heat insulating window |
| JP2007224599A (en) * | 2006-02-23 | 2007-09-06 | Sumitomo Forestry Co Ltd | Joint structure of wooden member and method of joining wooden member |
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