JPS63284266A - High-temperature oxidation inhibitor for steel material - Google Patents

High-temperature oxidation inhibitor for steel material

Info

Publication number
JPS63284266A
JPS63284266A JP11716587A JP11716587A JPS63284266A JP S63284266 A JPS63284266 A JP S63284266A JP 11716587 A JP11716587 A JP 11716587A JP 11716587 A JP11716587 A JP 11716587A JP S63284266 A JPS63284266 A JP S63284266A
Authority
JP
Japan
Prior art keywords
alumina
weight
specified
ceramic
paint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11716587A
Other languages
Japanese (ja)
Other versions
JPH0662888B2 (en
Inventor
Kazutomi Funabashi
船橋 一富
Toshikatsu Ishizu
石津 年勝
Nobuhiko Terada
寺田 暢彦
Isao Makido
牧戸 勲
Yoichi Nakamura
洋一 中村
Norimasa Miyagi
宮城 典正
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MITSUMARU KASEI KOGYO KK
Kubota Corp
Nippon Steel Corp
Original Assignee
MITSUMARU KASEI KOGYO KK
Kubota Corp
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MITSUMARU KASEI KOGYO KK, Kubota Corp, Sumitomo Metal Industries Ltd filed Critical MITSUMARU KASEI KOGYO KK
Priority to JP62117165A priority Critical patent/JPH0662888B2/en
Publication of JPS63284266A publication Critical patent/JPS63284266A/en
Publication of JPH0662888B2 publication Critical patent/JPH0662888B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To obtain a paint which can inhibit high-temperature oxidation when applied to the surface of a steel slab, by mixing a specified ceramic base with a specified ceramic aid, a specified binder, a specified metal powder, a specified sintering accelerator, a specified polymer and a specified aggregate. CONSTITUTION:A paint comprising 20-50wt.% ceramic base (a) (silicon carbide, silicon nitride, stabilized zircon or mica), 25-50wt.% ceramic aid (b) such as alumina (1) which is a flat fine particulate alumina having a large alpha-crystal and a low sintering shrinkage, alumina (2) which is a flat particulate alumina having a high rate of the alpha-form, a stable sintering shrinkage and an average particle diameter <=100mu and alumina (3) which is an easily sinterable ultramicroparticulate alumina having a low water content and a medium soda grade, 10-40wt.% binder (C) (neutral aluminum phosphate), 5-6wt.% Fe, Cu, Ni or Cr (d), sodium carbonate (e), 2.5-15wt.% (in terms of solid matter) aqueous liquid (f) of a (co)polymer which can form a water-resistant film and 5-15wt.% potassium titanate fiber (g).

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、鋼材、特に鋼片スラブの表面に塗布してその
高温酸化の防止を図り、また加熱炉中の高温酸化雰囲気
でのスケール発生を防止せしめ、そして圧延前に容易に
剥離でき、特に連続式加熱炉の入口付近において鋼材と
加熱空気との温度差により生ずる結露小滴による塗膜の
損傷を防止する鋼材用高温酸化防止塗料に関する。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention is applied to the surface of steel materials, especially steel billet slabs, to prevent high-temperature oxidation, and also to prevent scale formation in a high-temperature oxidizing atmosphere in a heating furnace. The present invention relates to a high-temperature oxidation-inhibiting coating for steel materials, which can be easily peeled off before rolling, and which prevents damage to the coating film due to small droplets of condensation caused by the temperature difference between the steel material and the heated air, especially near the entrance of a continuous heating furnace. .

[従来の技術] 周知の如く、鋼片スラブは加熱炉又は均熱炉にて105
0〜1200℃の温度で加熱され、圧延されて製品とな
る。この鋼片スラブが普通鋼レベルの鋼材の場合には、
加熱炉におけるスケールの発生は少なく、デスケーリン
グも比較的容易である。しかし、この鋼片スラブが高級
鋼レベルの品質の場合には、在炉時間、温度の影響で酸
化スケールが多く発生し、デスケーリングも困難で、歩
留低下による生産性、省資源並びに製品仕上げの観点か
ら問題となっている。
[Prior Art] As is well known, steel billet slabs are heated in a heating furnace or a soaking furnace at 105°C.
It is heated at a temperature of 0 to 1200°C and rolled into a product. If this billet slab is made of steel at the level of ordinary steel,
There is little scale generation in the heating furnace, and descaling is relatively easy. However, if the billet slab is of high-grade steel quality, a large amount of oxidized scale will occur due to the time and temperature in the furnace, and descaling will be difficult. It is a problem from this point of view.

従来、高温のもとでの鋼片スラブの酸化及びスケール発
生を防止する為に多くの高温酸化防止塗料が研究、開発
されている。多くの塗料は、シリカ系耐火物、マグシア
系耐火物、低融点の金属又は無機塩を含有するものであ
るが、Cu、Ni、C「等の含有スラブの鋼種や連続式
またはバッチ式加熱炉という操業方法の差異により、酸
化防止及びスケール発生防止並びに剥離性が不充分であ
る等の欠点がある。それ故に現在では、高級鋼スラブに
薄鉄板製保護カバーで鋼材表面をおおって加熱炉に送入
し、鋼材表面が酸化雰囲気にできるだけ曝されないよう
にして、スラブスケールの発生を防止している。しかし
、この薄鉄板保護カバーは鋼材への取付に多大な労力を
必要とすると共に、間接加熱になるため加熱炉燃料の原
単位の悪化要因とも成っている。
Conventionally, many high-temperature oxidation-inhibiting paints have been researched and developed in order to prevent oxidation and scale formation of steel billet slabs under high temperatures. Many paints contain silica-based refractories, magcia-based refractories, low-melting point metals, or inorganic salts, but they do not require the use of slab steels containing Cu, Ni, C, etc., or continuous or batch heating furnaces. Due to the difference in operating methods, there are drawbacks such as insufficient oxidation prevention, scale generation prevention, and peelability.Therefore, at present, high-grade steel slabs are covered with thin iron plate protective covers to cover the surface of the steel material and heat the furnace. The steel surface is exposed to an oxidizing atmosphere as much as possible to prevent the occurrence of slab scale. However, this thin steel plate protective cover requires a great deal of labor to attach to the steel material, and requires indirect Because it causes heating, it is also a factor in deteriorating the unit consumption of heating furnace fuel.

高温酸化防止塗料は、酸化防止及びスケール発生防止と
ともに、容易に剥離すること並びにスケールが発生した
場合でもそのスケールが塗料と共に圧延前に高圧水によ
って容易に剥離すること、要するにデスケーリングが容
易であることが要求される。もしスケール及び塗料が圧
延時に残存したならば、製品の表面にキズが生じてしま
う。
High-temperature antioxidant paint not only prevents oxidation and scale generation, but also peels off easily, and even if scale occurs, the scale can be easily peeled off together with the paint using high-pressure water before rolling, in other words, it is easy to descale. This is required. If scale and paint remain during rolling, scratches will occur on the surface of the product.

そこで本発明者等は、これらの要求を満足する高温酸化
防止塗料を特願昭59−106526号、同59−10
6527号及び同59−183838号の出願によって
提案した。これらの出願の中で、特に良い効果を示した
特願昭59−183838号出願の高温酸化防止塗料は
以下の組成のものである: a) セラミック基材としての炭化珪素、窒化珪素、安
定化ジルコン、雲母の群の内の少なくとも1種;20〜
50重量%、 b) セラミック助材としての以下の3種のアルミナ;
25〜50重量% アルミナ(1):α晶が大きく且つ焼結収縮率の小さい
扁平状微粒アルミナ、 アルミナ(2)=α化率が高く、焼成収縮が安定してい
る平均粒度100μ以下の扁平粒状アルミナ及び アルミナ(3):水分含有量が少なく、中ソーダーグレ
ードの易焼結性超微粒アルミナ、C) バインダーとし
ての中性リン酸アルミニウム、コロイダルシリカ、アル
ミナゾルの群の内の少なくとも1f51;lo〜40重
量%、d)  F e、Cu、N を及びCr粉の群の
内の少なくとも1種; 5〜10重量% e) セラミック焼結促進剤としての炭酸ナトリウム;
 5〜30重量%、及び f) 耐水性の塗膜を形成する重合体及び/または共重
合体の水性エマルジョンまたは水溶液;2.5〜15重
量%(固形分) (但し、a)〜f)成分の合計は 100重量%である
。) この塗料を鋼材上に塗布するに当って、追加的に約10
〜15重量%(組成物全体量に対して)の水を該当組成
物に混入した場合に塗装作業性が向上することが判って
いる。
Therefore, the present inventors have developed a high-temperature oxidation-preventing paint that satisfies these requirements in Japanese Patent Application No. 59-106526 and No. 59-10.
The invention was proposed by application No. 6527 and No. 59-183838. Among these applications, the high-temperature antioxidant paint of Japanese Patent Application No. 183838/1983 which showed particularly good effects has the following composition: a) Silicon carbide, silicon nitride, and stabilization as the ceramic base material. At least one species from the group of zircon and mica; 20~
50% by weight, b) the following three types of alumina as ceramic auxiliary materials;
25-50% by weight Alumina (1): flat fine grain alumina with large α crystals and low sintering shrinkage rate, alumina (2) = flat fine grained alumina with high α crystallization rate and stable sintering shrinkage with an average particle size of 100μ or less Granular alumina and alumina (3): low moisture content, medium soda grade, easily sinterable ultrafine alumina, C) at least 1f51 of the group of neutral aluminum phosphate, colloidal silica, alumina sol as a binder; lo ~40% by weight, d) at least one member from the group of Fe, Cu, N and Cr powder; 5-10% by weight e) sodium carbonate as ceramic sintering accelerator;
5 to 30% by weight, and f) an aqueous emulsion or aqueous solution of a polymer and/or copolymer that forms a water-resistant coating; 2.5 to 15% by weight (solid content) (However, a) to f) The sum of the components is 100% by weight. ) When applying this paint on the steel material, add approximately 10%
It has been found that coating workability is improved when up to 15% by weight (based on the total weight of the composition) of water is mixed into the composition.

[発明が解決しようとする問題点] しかし、鋼材は加熱炉に操入される前に金属製のロール
上を移送されるので、この塗料を鋼材に塗布した場合に
は、塗布された塗料の一部が金属製のロールによる物理
的な衝撃等はより剥離し、加熱炉内でこの剥離した部分
にスケールを生ぜしめるという問題点があった。このス
ケールの発生を回避させる為に加熱炉に入る手前でこの
塗料を乾燥させることも考えられるが、もしそうしたと
しても、生産性が低下し、経済性が悪化するという問題
点がある。
[Problems to be solved by the invention] However, since the steel material is transferred on metal rolls before being put into the heating furnace, when this paint is applied to the steel material, the applied paint is There was a problem in that physical impact caused by a partially metal roll caused further peeling, and scale was generated in the peeled part in the heating furnace. In order to avoid the formation of this scale, it is possible to dry the paint before entering the heating furnace, but even if this is done, there is a problem that productivity will decrease and economic efficiency will deteriorate.

[問題点を解決するための手段] この発明に係る高温酸化防止塗料は、特願昭59−18
3838号出願に係る高温酸化防止塗料に更に3〜15
重量%のチタン酸カリウ、ム繊維(g)成分〕を混合さ
せることにより上記問題点を解決したものである。
[Means for solving the problems] The high-temperature antioxidant paint according to the present invention is disclosed in Japanese Patent Application No. 59-18
3 to 15 in addition to the high temperature antioxidant paint related to application No. 3838.
The above-mentioned problems were solved by mixing % by weight of potassium titanate and mu fiber (g) component.

すなわち、本発明者等は特願昭59−183838号出
願に係る高温酸化防止塗料にチタン酸カリウム繊維を混
合させると、この繊維が骨材として作用して塗膜量係合
強度が高まり、高温酸化ガスの浸透が防止されるととも
に物理的な衝撃に対して強度が高まることを見出した。
That is, the present inventors have discovered that when potassium titanate fibers are mixed into the high-temperature antioxidant paint applied in Japanese Patent Application No. 59-183838, the fibers act as aggregates and increase the coating film engagement strength, resulting in high-temperature It has been found that the penetration of oxidizing gas is prevented and the strength against physical impact is increased.

ここで、g)成分であるチタン酸カリウム繊維の混入量
を3〜15重量%の範囲としたのは、チタン酸カリウム
繊維が3重量%未満では骨材としての効果が少なく、1
5重量%を越えるとこの繊維が塗膜の表面に突出してし
まい、均一な組成の塗膜が得られなくなるが、3〜15
重量%の範囲ではかかる不都合を生ずることなく塗膜の
強度を高めることができるからである。
Here, the amount of potassium titanate fiber mixed in as component g) was set in the range of 3 to 15% by weight because if the potassium titanate fiber is less than 3% by weight, it has little effect as an aggregate.
If it exceeds 5% by weight, these fibers will protrude onto the surface of the coating film, making it impossible to obtain a coating film with a uniform composition, but if the content exceeds 3 to 15% by weight,
This is because within the weight percent range, the strength of the coating film can be increased without causing such disadvantages.

また、g)成分として用いられるこのチタン酸カリウム
繊維としては、組成; K、Ti40.及び/又はに、
Ti、0□5、直径:10〜30μ、長さ;100〜5
00μのトンネル状の結晶構造を有し、接触面積の大き
な板状繊維が好ましい。
In addition, the potassium titanate fiber used as component g) has a composition: K, Ti40. and/or to,
Ti, 0□5, diameter: 10~30μ, length: 100~5
A plate-like fiber having a tunnel-like crystal structure of 00 μm and a large contact area is preferable.

基材としてのセラミックス(a)成分)は耐熱性の高い
もの(例えば炭化珪素は2200℃)がよく、その使用
量は、成分a)、 b)、 c)、 d)及びe) (
以下、全成分と略す)の合計の20〜50重量%の範囲
にある必要がある。a)成分が20重量%未満では塗膜
がち密に形成されず、酸化雰囲気ガスの浸透量が多くな
り、所望の酸化防止効果が得られず、50重量%を越え
ると熱伝導性が低下し、加熱エネルギーの消費が増して
エネルギーロスが多くなる。
The ceramic (component a) used as the base material is preferably one with high heat resistance (for example, silicon carbide at 2200°C), and the amount used is as follows: component a), b), c), d), and e) (
It needs to be in the range of 20 to 50% by weight of the total of all components (hereinafter abbreviated as "all components"). If the component (a) is less than 20% by weight, the coating film will not be formed densely and the amount of oxidizing atmosphere gas permeated will increase, making it impossible to obtain the desired antioxidant effect, and if it exceeds 50% by weight, the thermal conductivity will decrease. , heating energy consumption increases and energy loss increases.

セラミック助材としてのアルミナ(b)成分)は、α化
率の高い扁平状粒子〔アルミナ(1)及び(2)〕と易
焼結性の超微粒子〔アルミナ(3)〕との組合せ物であ
る。
Alumina (component (b)) as a ceramic auxiliary material is a combination of flat particles with a high gelatinization rate [alumina (1) and (2)] and easily sinterable ultrafine particles [alumina (3)]. be.

アルミナ(1)は、α晶が大きく、焼結収縮率が小さく
、殊に 5%以下(1600℃、3時間)であり、そし
て扁平状の隠ぺい力に優れた、殊に1〜lOμの微粒子
である。
Alumina (1) has a large α crystal, a small sintering shrinkage rate of 5% or less (1600°C, 3 hours), and has excellent flat hiding power, especially fine particles of 1 to 1Oμ. It is.

アルミナ(2)は、焼成収縮が安定しており、殊に収縮
率が10%以下(1800℃、3時間)であり、α化率
の高い、平均粒度100μ以下、殊に20μ以上、殊に
30〜60μの、隠ぺい力に優れた扁平状の粒子である
Alumina (2) has stable firing shrinkage, especially shrinkage rate of 10% or less (1800°C, 3 hours), high gelatinization rate, average particle size of 100μ or less, especially 20μ or more, especially They are flat particles with a diameter of 30 to 60μ and excellent hiding power.

アルミナ(3)は、水分含有量が少なく、殊にNa2O
を0.2〜0.3重量%含有する中ソーダーグレード、
平均粒度1μ以下の易焼結性超微粒子である。
Alumina (3) has a low water content, especially Na2O
Medium soda grade containing 0.2-0.3% by weight of
Easily sinterable ultrafine particles with an average particle size of 1μ or less.

セラミック助材としてのアルミナ(b)成分〕は、膜厚
100μ以下の場合、25重量%以下では充分な隠ぺい
力あるち密な塗膜を得ることができず、50重量%以上
では、塗膜の剥離性が不良になる。
Alumina (b) component as a ceramic auxiliary material] cannot obtain a dense coating film with sufficient hiding power when the film thickness is 100μ or less, if it is less than 25% by weight, and if it is more than 50% by weight, the coating film becomes Peelability becomes poor.

アルミナ(1)、 (2)及び(3)は、相互に(1,
5〜3):(0,5〜2):(1〜3)の重量比で用い
た時に有利な結果が得られることが判っている。
Alumina (1), (2) and (3) are mutually (1,
It has been found that advantageous results are obtained when a weight ratio of 5-3):(0,5-2):(1-3) is used.

バインダーとして使用される中性リン酸アルミニウム、
コロイダルシリカ、アルミナゾルの群の内の少なくとも
1種(C)成分〕は、前記a)成分であるセラミック基
材の結合を安定化せしめるとともに、鋼材との密着性を
高めるために使用するのであり、その使用量は全成分の
10〜40重量%の範囲にある必要がある。このバイン
ダーは、10重量%以下では混合練成物が固く鋼材面へ
の密着力が得られず、40重量%以上ではバインダーと
しての効果が増加しない。
Neutral aluminum phosphate, used as a binder
At least one component (C) from the group consisting of colloidal silica and alumina sol] is used to stabilize the bonding of the ceramic base material, which is component a), and to improve the adhesion to the steel material. The amount used should be in the range of 10 to 40% by weight of the total ingredients. If the binder is less than 10% by weight, the mixed mixture will be hard and will not be able to adhere to the surface of the steel material, and if it is more than 40% by weight, the effect as a binder will not increase.

F e、Cu、N l及びCr粉の群の内の少なくとも
1種からなる金属粉(d)成分〕は加熱炉中に於ける酸
化雰囲気(一般的に排ガス中の02 :1〜2%)が鋼
材表面に接触することを避け、或は最小限にくいとめる
ために還元雰囲気を保持するものである。金属粉が5重
量%未満では鋼材表面部が酸化雰囲気となり、10重量
%を越えるとこの金属粉が高温において鋼材と反応或は
溶着し、鋼材表面、所謂製品表面の性質を変化せしめ、
悪影響をもたらす。
Metal powder (component (d)) consisting of at least one of the group consisting of Fe, Cu, Nl, and Cr powder] is added in an oxidizing atmosphere in a heating furnace (generally 02:1 to 2% in exhaust gas). A reducing atmosphere is maintained in order to avoid or minimize contact with the steel surface. If the metal powder is less than 5% by weight, the surface of the steel material becomes an oxidizing atmosphere, and if it exceeds 10% by weight, the metal powder reacts with or welds to the steel material at high temperatures, changing the properties of the steel surface, the so-called product surface.
bring about negative effects.

セラミック焼結促進材(e)成分)は、300〜800
℃においてセラミック基材並びにバインダーの焼結を促
進せしめるもので、塗料の混合練成物を固くし、鋼材表
面への密着強度を高め、塗膜をち密にする役目を果す。
Ceramic sintering accelerator (e) component) is 300 to 800
It accelerates the sintering of the ceramic base material and binder at ℃, and plays the role of hardening the paint mixture, increasing the adhesion strength to the steel surface, and making the paint film denser.

適正な焼結速度を保持するには5重量%が下限である。5% by weight is the lower limit to maintain proper sintering rates.

5重量%未満であると焼結状態が悪く(弱く)、混合練
成物内の塗膜量強度が低下し、酸化雰囲気の侵食域とな
って鋼材表面が悪化し、30重量%を越えると塗膜がち
密に形成されず、初期の目的から逸脱してしまう。
If it is less than 5% by weight, the sintering condition will be poor (weak), the coating strength in the mixed mixture will decrease, and the surface of the steel material will deteriorate due to an oxidizing atmosphere erosion zone, and if it exceeds 30% by weight, The coating film is not formed densely and deviates from the initial purpose.

f)成分の使用量は、固形分含有量として2.5〜15
重量%(塗料全体を基準とする)、殊に2.5〜13重
量%であるのが好ましい。2.5重量%より少ないと実
効が得られず、15重量%を越えると、連続式加熱炉中
においてこの成分の燃焼によってガスが発生し、これが
塗膜のフクレ、剥離現象を惹き起し得る。
f) The amount of component used is 2.5 to 15% as solid content.
Preference is given to % by weight (based on the total paint), in particular from 2.5 to 13% by weight. If it is less than 2.5% by weight, it will not be effective, and if it exceeds 15% by weight, gas will be generated by combustion of this component in a continuous heating furnace, which may cause blistering and peeling of the paint film. .

本発明の塗料の場合、塗装作業性を向上させる為に、f
)成分に含まれる水分に加えて水を適当量混入してもよ
い。塗料中に含まれる水分は、f)成分に含まれる量も
含めて約10〜15重量%(塗料全体に対して)である
のが好ましい。
In the case of the paint of the present invention, in order to improve painting workability, f
) In addition to the water contained in the ingredients, an appropriate amount of water may be mixed. The amount of water contained in the paint, including the amount contained in component f), is preferably about 10 to 15% by weight (based on the entire paint).

[実施例] 以下、実施例によって本発明を更に詳細に説明する。。[Example] Hereinafter, the present invention will be explained in more detail with reference to Examples. .

東JLL二1 炭化珪素           10重量%窒化珪素 
           7 〃安定化酸化ジルコン  
     7 〃アルミナ(1)          
 20  ))”   (3)           
 5  //中性リン酸アルミニウム    12〃F
e粉         3〃 銅  粉                    3
  〃炭酸ナトリウム         5 〃チタン
酸カリウム繊維     15))水        
      適当量の他に、平均粒度5μで収縮、率(
1600℃、3時間)5%以下の扁平状の高α晶アルミ
ナ(これはアルミナ(1) に相当し、以下、アルミナ
1と略す)20重量%、平均粒度45μ、収縮率10%
以下(1800℃、3時間)のα化率100%の扁平状
アルミナ(これはアルミナ(2)に相当し、以下、アル
ミナ2と略す) 5重量%及び0.25重量%のNa2
O含有量の平均粒度0.4μで且つ粒度分布0.1〜1
゜5μの中ソーダーグレードのアルミナ(これはアルミ
ナ(3)に相当し以下、アルミナ3と略す) 5重量%
並びに適当量の水を含有する混合物を製造する。
East JLL 21 Silicon carbide 10% by weight silicon nitride
7 Stabilized zircon oxide
7 Alumina (1)
20))” (3)
5 // Neutral aluminum phosphate 12〃F
e powder 3 Copper powder 3
〃Sodium carbonate 5 〃Potassium titanate fiber 15)) Water
In addition to the appropriate amount, the shrinkage rate (
1600℃, 3 hours) 20% by weight of flat high α-crystalline alumina (this corresponds to alumina (1), hereinafter abbreviated as alumina 1) of 5% or less, average particle size 45μ, shrinkage rate 10%
Flat alumina with a gelatinization rate of 100% (this corresponds to alumina (2), hereinafter abbreviated as alumina 2): 5% by weight and 0.25% by weight of Na2
Average particle size of O content is 0.4μ and particle size distribution is 0.1-1
゜5μ medium soda grade alumina (this corresponds to alumina (3) and is hereinafter abbreviated as alumina 3) 5% by weight
and prepare a mixture containing the appropriate amount of water.

この塗料を、無加熱状態の厚板用鋼材の超高張力鋼、高
張力鋼及び普通鋼のそれぞれに50μ及び100μの塗
膜厚さで塗布し、24時間自然乾燥した後、耐水性試験
として表面に5秒当り 1oocc/m2の割合で水道
水を4時間噴霧して損傷状況を見、その鋼材を第1表(
後記)に示す在炉時間及び炉温度のもとで加熱して圧延
する。
This paint was applied to ultra-high tensile strength steel, high tensile strength steel, and ordinary steel, respectively, in an unheated state to a film thickness of 50μ and 100μ, and after air drying for 24 hours, a water resistance test was performed. Spray tap water on the surface at a rate of 1oocc/m2 per 5 seconds for 4 hours, check the damage, and compare the steel materials to Table 1 (
It is heated and rolled under the furnace time and furnace temperature shown in (described later).

スケールの発生状況及び酸化防止塗料の耐水性及び剥離
性について測定結果を第1表に示す。
Table 1 shows the measurement results regarding scale generation and the water resistance and removability of the antioxidant paint.

実施例−2 以下の成分を用いる他は、実施例−1を繰り返す。Example-2 Example-1 is repeated except that the following ingredients are used.

炭化珪素          5重量%窒化珪素   
       10〃 雲母             5 〃アルミナ1  
       15 〃〃  2         5
 〃 ))   3           IQ  l)中性
リン酸アルミニウム   10//コロイダルシリカ 
      6 〃Fe粉        2 〃 Cu粉        5 〃 Ni粉        2 〃 炭酸ナトリウム        5 〃チタン酸カリウ
ム繊維    IQ  II水           
   適当量試験結果を第1表に示す。
Silicon carbide 5% by weight silicon nitride
10 Mica 5 Alumina 1
15 〃〃 2 5
〃 )) 3 IQ l) Neutral aluminum phosphate 10//Colloidal silica
6 Fe powder 2 Cu powder 5 Ni powder 2 Sodium carbonate 5 Potassium titanate fiber IQ II water
The appropriate amount test results are shown in Table 1.

1直1ニュ 以下の成分を用いる他は、実施例−1を繰り返す。1 shift 1 new Example-1 is repeated except that the following ingredients are used.

窒化珪素           5重量%安定化酸化ジ
ルコン     五8〃 雲母             3 〃アルミナ1  
       4 〃 〃  3         8 〃 コロイダルシリカ      15〃 Fe粉        2 〃 C「粉        5 〃 炭酸ナトリウム        8 〃チタン酸カリウ
ム繊維     6 〃水             
 適当量試験結果を第1表に示す。
Silicon nitride 5% by weight stabilized zircon oxide 58 Mica 3 Alumina 1
4 〃 〃 3 8 〃 Colloidal silica 15〃 Fe powder 2 〃 C powder 5 〃 Sodium carbonate 8 〃 Potassium titanate fiber 6 〃 Water
The appropriate amount test results are shown in Table 1.

及五班二五 以下の成分を用いる他は、実施例−1を繰り返す。Group 25 Example-1 is repeated except that the following ingredients are used.

炭化珪素          18重量%安定化酸化ジ
ルコン     5 〃 アルミナ1         10 〃コロイダルシリ
カ       3 〃アルミナゾル        
10〃 Cu粉        3〃 Ni粉        4〃 炭酸ナトリウム        17〃チタン酸カリウ
ム繊維     8 〃水             
適当量 試験結果を第1表に示す。
Silicon carbide 18% by weight stabilized zircon oxide 5 Alumina 1 10 Colloidal silica 3 Alumina sol
10 Cu powder 3 Ni powder 4 Sodium carbonate 17 Potassium titanate fiber 8 Water
The appropriate amount test results are shown in Table 1.

夫産里二j 以下の成分を用いる他は、実施例−1を繰り返す。Rinji Husband Example-1 is repeated except that the following ingredients are used.

炭化珪素          15重量%窒化珪素  
         3 〃雲母           
 5 〃 アルミナ1         5 〃 〃  2         5 〃 コロイダルシリカ      lQ  //アルミナゾ
ル         2 〃Fe粉        l
 〃 Cu粉        2 〃 Ni粉        4〃 炭酸ナトリウム        7 〃チタン酸カリウ
ム繊維    12〃 水             適当量 試験結果を第1表に示す。
Silicon carbide 15% by weight silicon nitride
3 Mica
5 〃 Alumina 1 5 〃 〃 2 5 〃 Colloidal silica lQ // Alumina sol 2 〃Fe powder l
Cu powder 2 Ni powder 4 Sodium carbonate 7 Potassium titanate fiber 12 Water Appropriate amount test results are shown in Table 1.

比較例−1 以下の成分を用いる他は、実施例−1を繰り返す。Comparative example-1 Example-1 is repeated except that the following ingredients are used.

炭化珪素          25重量%窒化珪素  
         5 〃アルミナ1        
 10 〃J)   2          10  
))中性リン酸アルミニウム   19〃 Cu粉        5 〃 Ni粉        2〃 炭酸ナトリウム        7 〃水      
       適当量 試験結果を第1表に示す。
Silicon carbide 25% by weight silicon nitride
5 Alumina 1
10 〃J) 2 10
)) Neutral aluminum phosphate 19 Cu powder 5 Ni powder 2 Sodium carbonate 7 Water
The appropriate amount test results are shown in Table 1.

比較例−2 以下の成分を用いる他は、実施例−1を繰り返す。Comparative example-2 Example-1 is repeated except that the following ingredients are used.

炭化珪素          15重量%安定化酸化ジ
ルコン     20〃 アルミナ1         15 〃〃  2   
      5 〃 コロイダルシリカ       3 〃アルミナゾル 
       10〃 Fe粉        3〃 Cu粉        3〃 炭酸ナトリウム        3 〃水      
       適当量 試験結果を第1表に示す。
Silicon carbide 15% by weight Stabilized zircon oxide 20 Alumina 1 15 2
5 Colloidal silica 3 Alumina sol
10〃 Fe powder 3〃 Cu powder 3〃 Sodium carbonate 3〃 Water
The appropriate amount test results are shown in Table 1.

第1表から判る様に本発明の高温酸化防止塗料は優れた
耐衝撃性を有しており、そしてスケール発生度及び剥離
性に関する優れた性買はかかる優れた耐衝撃性により金
属ローラー搬送中に塗膜の剥離が生じないことが1つの
理由となっている。
As can be seen from Table 1, the high-temperature antioxidant coating of the present invention has excellent impact resistance, and its excellent performance in terms of scale generation and peelability is due to this excellent impact resistance during conveyance by metal rollers. One reason is that the coating film does not peel off.

g)成分を除いた成分が本発明の塗料と同じである比較
例−1及び−2(特願昭59−183838号)の塗料
は耐衝撃性に難点があり、連続式加熱炉、バッチ炉共に
操入前に一部剥離しスケールの発生が認められる。
The paints of Comparative Examples-1 and -2 (Japanese Patent Application No. 183838-1983), which have the same components as the paints of the present invention except for g), have poor impact resistance and cannot be used in continuous heating furnaces or batch furnaces. In both cases, some peeling and scale formation were observed before operation.

本発明の塗料は、上述の如くセラミックを基材とした塗
膜量強度、鋼材表面への密着強度を高めるとともに、中
性で且つ薄い塗膜で熱伝導率が低下しないことから省資
源・作業性・省エネルギー・環境雰囲気改善等多くの成
果を達成する他に、連続式加熱炉の入口付近における結
露小滴による塗膜の損傷の防止も達成してい多。
As mentioned above, the paint of the present invention uses ceramic as a base material to increase the strength of the coating film and the adhesion strength to the surface of steel materials, and because it is neutral and has a thin coating that does not reduce thermal conductivity, it saves resources and labor. In addition to achieving many results such as efficiency, energy savings, and improved environmental atmosphere, we have also achieved many successes in preventing damage to paint films caused by small droplets of condensation near the entrance of continuous heating furnaces.

本発明の塗料は、50μ程度の薄い塗膜でも、充分な酸
化防止効果を示し、スケールの発生を防止及び抑制する
。特殊・高級鋼材(Cu、村i、Cr入り)についても
、これらの効果を示す。しかしながら、200μを越え
ると加熱は伝達が悪化し、炉操業のヒートパターンを変
更し、加熱時間延長もやむなしの悪影響を生むことにな
り好ましくない。
The coating material of the present invention exhibits a sufficient antioxidant effect even in a thin coating film of about 50 μm, and prevents and suppresses the occurrence of scale. These effects are also shown for special/high-grade steel materials (Cu, Cr, and Cr-containing). However, if it exceeds 200μ, the heating transmission will deteriorate, the heat pattern of the furnace operation will change, and the extension of the heating time will have an unavoidable adverse effect, which is not preferable.

[発明の効果コ 本発明の塗料は、従来の高温酸化防止塗料にチタン酸カ
リウムil+維を混合させているので、この繊維が塗膜
の骨材として作用して塗膜量係合強度が高まり、高温酸
化ガスの浸透が防止されるとともに物理的な衝撃に対し
て強度が高まり、鋼材の熱膨張に追従して塗膜の剥離が
防止されるという効果がある。
[Effects of the invention] Since the paint of the present invention mixes potassium titanate il + fibers with the conventional high-temperature antioxidant paint, these fibers act as aggregates for the paint film, increasing the coating strength. This has the effect of preventing penetration of high-temperature oxidizing gases, increasing strength against physical impact, and preventing peeling of the coating film by following the thermal expansion of the steel material.

Claims (5)

【特許請求の範囲】[Claims] (1)a)セラミック基材としての炭化珪素、窒化珪素
、安定化ジルコン、雲母の群の内の少なくとも1種;2
0〜50重量%、 b)セラミック助材としての以下の3種のアルミナ;2
5〜50重量%、 アルミナ(1):α晶が大きく且つ焼結収縮率が小さい
扁平微粒アルミナ、 アルミナ(2):α化率が高く、焼成収縮が安定してい
る平均粒度100μ以下の扁平粒状アルミナ、 アルミナ(3):水分含有量が少なく中ソーダーグレー
ドの易焼結性超微粒アルミナ、 c)バインダーとしての中性リン酸アルミニウム、コロ
イダルシリカ、アルミナゾルの群の内の少なくとも1種
;10〜40重量%、d)Fe、Cu、NiおよびCr
粉の群の内の少なくとも1種;5〜10重量%、 e)セラミック焼結促進剤としての炭酸ナトリウム;5
〜30重量% f)耐水性の塗膜を形成する重合体および/または共重
合体の水性エマルジョンまたは水溶液;2.5〜15重
量%(固形分)、及びg)骨材として作用し、塗膜間結
合強度を高めるチタン酸カリウム繊維;5〜15重量%
より組成され、但しa)〜g)成分の合計が100重量
%である鋼材用高温酸化防止塗料。
(1) a) At least one member from the group consisting of silicon carbide, silicon nitride, stabilized zircon, and mica as a ceramic base material; 2
0 to 50% by weight, b) The following three types of alumina as ceramic auxiliary materials; 2
5 to 50% by weight, Alumina (1): flat fine grain alumina with large α crystals and low sintering shrinkage rate, Alumina (2): flat fine grained alumina with a high α crystallization rate and stable sintering shrinkage rate, with an average particle size of 100μ or less Granular alumina, alumina (3): medium soda grade, easily sinterable ultrafine alumina with low water content, c) at least one member from the group of neutral aluminum phosphate, colloidal silica, and alumina sol as a binder; 10 ~40% by weight, d) Fe, Cu, Ni and Cr
at least one of the group of powders; 5-10% by weight; e) sodium carbonate as ceramic sintering accelerator; 5
~30% by weight f) an aqueous emulsion or aqueous solution of a polymer and/or copolymer that forms a water-resistant coating; 2.5 to 15% by weight (solids); and g) acts as an aggregate and Potassium titanate fiber that increases intermembrane bonding strength; 5-15% by weight
A high-temperature oxidation-inhibiting coating for steel materials, wherein the total of components a) to g) is 100% by weight.
(2)前記アルミナ(1)が、平均粒度;1〜10μ、
焼結収縮率;5%以下(1600℃、3時間)の扁平微
粒子、 前記アルミナ(2)が、焼成収縮率;10%以下(18
00℃、3時間)、平均粒度;20μ以上、特に30〜
60μの扁平微粒子、 前記アルミナ(3)が、Na_2O含有量;0.2〜0
.3重量%、平均粒度;1μ以下の微粒子であることを
特徴とする特許請求の範囲第1項に記載の高温酸化防止
塗料。
(2) the alumina (1) has an average particle size of 1 to 10 μ;
Flat fine particles with a sintering shrinkage rate of 5% or less (1600°C, 3 hours), the alumina (2) has a sintering shrinkage rate of 10% or less (18
00°C, 3 hours), average particle size: 20μ or more, especially 30~
60 μ flat fine particles, the alumina (3) has a Na_2O content of 0.2 to 0
.. The high-temperature antioxidant paint according to claim 1, wherein the high-temperature antioxidant paint contains fine particles of 3% by weight and an average particle size of 1 μm or less.
(3)前記アルミナ(1)、(2)及び (3)〔b)
成分〕を(1.5〜3):(0.5〜2):(1〜3)
の重量比で含有することを特徴とする特許請求の範囲第
1項または第2項に記載の高温酸化防止塗料。
(3) Alumina (1), (2) and (3) [b)
Ingredients] (1.5-3): (0.5-2): (1-3)
The high-temperature antioxidant paint according to claim 1 or 2, wherein the high-temperature antioxidant paint is contained in a weight ratio of .
(4)前記f)成分が、酢酸ビニルの単一重合体、酢酸
ビニルの共重合体、塩化ビニルの単一重合体または塩化
ビニルの共重合体であることを特徴とする特許請求の範
囲第1項〜3項のいずれか1項に記載の高温酸化防止塗
料。
(4) Claim 1, wherein the component f) is a vinyl acetate homopolymer, a vinyl acetate copolymer, a vinyl chloride homopolymer, or a vinyl chloride copolymer. The high-temperature antioxidant paint according to any one of items 1 to 3.
(5)前記f)成分が、ポリ塩化ビニル、酢酸ビニル/
エチレン−共重合体または酢酸ビニル/エチレン塩化ビ
ニル−三元共重合体であることを特徴とする特許請求の
範囲第1項〜4項のいずれか1項に記載の高温酸化防止
塗料。
(5) Component f) is polyvinyl chloride, vinyl acetate/
The high-temperature antioxidant paint according to any one of claims 1 to 4, which is an ethylene copolymer or a vinyl acetate/ethylene vinyl chloride terpolymer.
JP62117165A 1987-05-15 1987-05-15 High temperature antioxidant paint for steel Expired - Lifetime JPH0662888B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62117165A JPH0662888B2 (en) 1987-05-15 1987-05-15 High temperature antioxidant paint for steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62117165A JPH0662888B2 (en) 1987-05-15 1987-05-15 High temperature antioxidant paint for steel

Publications (2)

Publication Number Publication Date
JPS63284266A true JPS63284266A (en) 1988-11-21
JPH0662888B2 JPH0662888B2 (en) 1994-08-17

Family

ID=14705060

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62117165A Expired - Lifetime JPH0662888B2 (en) 1987-05-15 1987-05-15 High temperature antioxidant paint for steel

Country Status (1)

Country Link
JP (1) JPH0662888B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03243716A (en) * 1990-02-22 1991-10-30 Nippon Stainless Steel Co Ltd Surface antioxidant for high-ni-fe alloy

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005045666A1 (en) * 2005-09-14 2007-03-15 Itn Nanovation Gmbh Layer or coating and composition for its production

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57102967A (en) * 1980-12-18 1982-06-26 Otsuka Chem Co Ltd Heat-insulating coat composition
JPS58198573A (en) * 1982-05-13 1983-11-18 Otsuka Chem Co Ltd Wear resistant coating material
JPS6038452A (en) * 1983-08-10 1985-02-28 Otsuka Chem Co Ltd Vinylidene fluoride resin composition
JPS6164813A (en) * 1984-09-04 1986-04-03 Sumitomo Metal Ind Ltd High-temperature oxidation preventive paint for steel material
JPS61176669A (en) * 1985-01-30 1986-08-08 Dainichi Seika Kogyo Kk Paint composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57102967A (en) * 1980-12-18 1982-06-26 Otsuka Chem Co Ltd Heat-insulating coat composition
JPS58198573A (en) * 1982-05-13 1983-11-18 Otsuka Chem Co Ltd Wear resistant coating material
JPS6038452A (en) * 1983-08-10 1985-02-28 Otsuka Chem Co Ltd Vinylidene fluoride resin composition
JPS6164813A (en) * 1984-09-04 1986-04-03 Sumitomo Metal Ind Ltd High-temperature oxidation preventive paint for steel material
JPS61176669A (en) * 1985-01-30 1986-08-08 Dainichi Seika Kogyo Kk Paint composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03243716A (en) * 1990-02-22 1991-10-30 Nippon Stainless Steel Co Ltd Surface antioxidant for high-ni-fe alloy

Also Published As

Publication number Publication date
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