JPS63264667A - Aromatic polysulfone resin molding material - Google Patents
Aromatic polysulfone resin molding materialInfo
- Publication number
- JPS63264667A JPS63264667A JP9741187A JP9741187A JPS63264667A JP S63264667 A JPS63264667 A JP S63264667A JP 9741187 A JP9741187 A JP 9741187A JP 9741187 A JP9741187 A JP 9741187A JP S63264667 A JPS63264667 A JP S63264667A
- Authority
- JP
- Japan
- Prior art keywords
- fatty acid
- aromatic polysulfone
- polysulfone resin
- molding material
- acid amide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011347 resin Substances 0.000 title claims abstract description 34
- 229920005989 resin Polymers 0.000 title claims abstract description 34
- 125000003118 aryl group Chemical group 0.000 title claims abstract description 29
- 229920002492 poly(sulfone) Polymers 0.000 title claims abstract description 27
- 239000012778 molding material Substances 0.000 title claims abstract description 19
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 25
- 239000000194 fatty acid Substances 0.000 claims abstract description 25
- 229930195729 fatty acid Natural products 0.000 claims abstract description 25
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 9
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000344 soap Substances 0.000 claims abstract description 8
- 238000004898 kneading Methods 0.000 claims abstract description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 3
- 159000000009 barium salts Chemical class 0.000 claims abstract description 3
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 3
- 239000011575 calcium Substances 0.000 claims abstract description 3
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 3
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 3
- 239000011777 magnesium Substances 0.000 claims abstract description 3
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 3
- 239000011701 zinc Substances 0.000 claims abstract description 3
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 14
- 239000008188 pellet Substances 0.000 description 12
- 239000004695 Polyether sulfone Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 229920006393 polyether sulfone Polymers 0.000 description 6
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 5
- 239000008116 calcium stearate Substances 0.000 description 5
- 235000013539 calcium stearate Nutrition 0.000 description 5
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 5
- 150000001408 amides Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229920004695 VICTREX™ PEEK Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- -1 fatty acid ester compounds Chemical class 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- XMHIUKTWLZUKEX-UHFFFAOYSA-N hexacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O XMHIUKTWLZUKEX-UHFFFAOYSA-N 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 2
- LQERIDTXQFOHKA-UHFFFAOYSA-N nonadecane Chemical compound CCCCCCCCCCCCCCCCCCC LQERIDTXQFOHKA-UHFFFAOYSA-N 0.000 description 2
- ISYWECDDZWTKFF-UHFFFAOYSA-N nonadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCCC(O)=O ISYWECDDZWTKFF-UHFFFAOYSA-N 0.000 description 2
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 2
- 229940037312 stearamide Drugs 0.000 description 2
- SZHOJFHSIKHZHA-UHFFFAOYSA-N tridecanoic acid Chemical compound CCCCCCCCCCCCC(O)=O SZHOJFHSIKHZHA-UHFFFAOYSA-N 0.000 description 2
- ZDPHROOEEOARMN-UHFFFAOYSA-N undecanoic acid Chemical compound CCCCCCCCCCC(O)=O ZDPHROOEEOARMN-UHFFFAOYSA-N 0.000 description 2
- 235000021357 Behenic acid Nutrition 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- 235000021353 Lignoceric acid Nutrition 0.000 description 1
- CQXMAMUUWHYSIY-UHFFFAOYSA-N Lignoceric acid Natural products CCCCCCCCCCCCCCCCCCCCCCCC(=O)OCCC1=CC=C(O)C=C1 CQXMAMUUWHYSIY-UHFFFAOYSA-N 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- ILRSCQWREDREME-UHFFFAOYSA-N dodecanamide Chemical compound CCCCCCCCCCCC(N)=O ILRSCQWREDREME-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- QEALYLRSRQDCRA-UHFFFAOYSA-N myristamide Chemical compound CCCCCCCCCCCCCC(N)=O QEALYLRSRQDCRA-UHFFFAOYSA-N 0.000 description 1
- KZRIIOONGKAJAA-UHFFFAOYSA-N octadec-9-ynamide Chemical compound CCCCCCCCC#CCCCCCCCC(N)=O KZRIIOONGKAJAA-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は金型からの離型性および成形加工性を改良した
芳香族ポリスルボン樹脂成形材料に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an aromatic polysulfone resin molding material that has improved releasability from a mold and moldability.
（従来の技術）
芳香族ポリスルボン樹脂は機械的性質、熱的性質、電気
的性質などに、優れた性能を有している為、各種の成形
法により成形されて、機械部品、航空部品、電気、電子
部品等に幅広（利用されている。一般に芳香族ポリスル
ポン樹脂を利用した成形品は小物で、形状の複雑なもの
が多いため、厳密な寸法精度が求められている。従って
、成形品の寸法精度を維持するために、抜き勾配を十分
に取ることが出来ないことや、又は成形品の形状によっ
ては突き出しピンの位置や大きさに制限を受けることな
どにより、成形品を金型から容易に取り出すことが難し
い、この為、最近の成形加工業に於ける自動取出装置等
を利用して、成形品を製造することが困難の場合が度々
あった。(Prior art) Aromatic polysulfone resin has excellent mechanical, thermal, and electrical properties, so it is molded using various molding methods and used for mechanical parts, aircraft parts, electrical parts, etc. , used in a wide range of electronic parts, etc. Generally, molded products using aromatic polysulfone resin are small and often have complex shapes, so strict dimensional accuracy is required. In order to maintain dimensional accuracy, the molded product cannot be easily removed from the mold due to the inability to take a sufficient draft angle, or depending on the shape of the molded product, there are restrictions on the position and size of the ejector pin. For this reason, it has often been difficult to produce molded products using automatic take-out devices in recent molding industries.
さらに、芳香族ポリスルホン樹脂は溶融時の粘度が高い
為、成形には高圧を要し、さらに非品性であるため、結
晶性樹脂に比べて成形収縮率が小さく、且つ高弾性率を
有すること等、離型性は極めて悪い。このため、成形に
際して離型剤を金型に塗布したり、加工助剤を樹脂に煉
り込む等により離型性、成形加工性を向上させることが
行われていた。Furthermore, aromatic polysulfone resin has a high viscosity when melted, so high pressure is required for molding, and it is also poor quality, so it has a lower molding shrinkage rate and a higher modulus of elasticity than crystalline resins. etc., the mold releasability is extremely poor. For this reason, during molding, mold release properties and moldability have been improved by applying a mold release agent to the mold or kneading a processing aid into the resin.
しかしながら、離型剤を金型に塗布する方法は成形品の
外観をｔない成形サイクルを長くさせ、さらには成形品
の機械強度を低下させる場合もある。また、脂肪酸エス
テル化合物、ポリエチレンワックス、マイクロクリスタ
リンワックス等の加工助剤を煉り込む場合は、樹脂の分
子量低下、機械的・熱的性質の低下、金型表面の汚染等
が生じる場合がある。さらに比較的良好な離型効果と加
工効果を有する金属石ケンや脂肪酸アミド、脂肪酸ビス
アミドを樹脂ペレットと混合して用いる方法もあるが、
しかし、この方法では添加量を増やすと成形時にペレッ
トがスリップし、樹脂の定量性が悪くなる。従って、そ
の添加量は掻く微量に抑える必要があり、充分な離型効
果と加工効果を得るに至っていない。However, the method of applying a mold release agent to the mold does not impair the appearance of the molded product, lengthens the molding cycle, and may even reduce the mechanical strength of the molded product. Furthermore, when processing aids such as fatty acid ester compounds, polyethylene wax, and microcrystalline wax are incorporated, the molecular weight of the resin may be lowered, mechanical and thermal properties may be lowered, and the surface of the mold may be contaminated. There is also a method of mixing metal soap, fatty acid amide, or fatty acid bisamide with resin pellets, which have relatively good mold release and processing effects.
However, in this method, if the amount added is increased, the pellets will slip during molding, resulting in poor quantitative determination of the resin. Therefore, the amount added must be kept to a very small amount, and sufficient mold release and processing effects have not been achieved.
（発明が解決しようとする問題点）
本発明は成形品外観、機械的・熱的性質、金型表面の汚
染等を生しることなく、離型性および成形加工性に優れ
た芳香族ポリスルホン樹脂成形材料を提供するものであ
る。(Problems to be Solved by the Invention) The present invention is an aromatic polysulfone that has excellent mold releasability and molding processability without causing molded product appearance, mechanical/thermal properties, mold surface contamination, etc. The present invention provides resin molding materials.
（問題を解決するための手段）
本発明者等は、金型からの離型性および成形加工性に優
れた芳香族ポリスルホン樹脂成形材料につき種々検討し
た結果、粉末状または粒子状の添加剤を芳香族ポリスル
ホン樹脂に加え、溶融混練したものを成形材料として使
用することにより、成形時の定量性をｔＭなうことなく
離型性および成形加工性が著しく改良され、且つ得られ
る成形品も良好なものであることを見出し、本発明を完
成した。(Means for Solving the Problem) As a result of various studies on aromatic polysulfone resin molding materials that have excellent mold releasability and moldability, the present inventors have discovered that powdered or particulate additives have been developed. In addition to aromatic polysulfone resin, by using a melt-kneaded material as a molding material, the mold releasability and molding processability are significantly improved without sacrificing quantitative performance during molding, and the molded products obtained are also good. The present invention was completed based on this discovery.
すなわち本発明は、芳香族ポリスルホン樹脂１００重量
部に、金属石ケン、脂肪酸アミド、脂肪酸ビスアミドよ
りなる群より１種以上０．０２〜５重量部を溶融混練し
てなる芳香族ポリスルホン樹脂成形材料である。That is, the present invention provides an aromatic polysulfone resin molding material prepared by melt-kneading 0.02 to 5 parts by weight of one or more selected from the group consisting of metal soap, fatty acid amide, and fatty acid bisamide to 100 parts by weight of aromatic polysulfone resin. be.
本発明で用いられる芳香族ポリスルホン樹脂とは、アル
力すフェル−ト基と、電子吸引性スルホン基で活性化さ
れた芳香族ハロゲン基と非プロトン性極性溶媒中で縮合
反応させることにより得られる形式の重合体であり、ア
リーレン結合（芳香族結合）、エーテル結合およびスル
ホン結合の三者を必須の結合単位とする線状重合体であ
る。The aromatic polysulfone resin used in the present invention is obtained by a condensation reaction between an aromatic felt group and an aromatic halogen group activated with an electron-withdrawing sulfone group in an aprotic polar solvent. It is a linear polymer with three essential bonding units: arylene bonds (aromatic bonds), ether bonds, and sulfone bonds.
例えば極めて代表的な例として次のような構造のものが
挙げられる。For example, a very typical example has the following structure.
ＣＨコ
これらの芳香族ポリスルホン樹脂は、例えば特公昭４０
−１００６７号、特公昭４２−７７９９号および特公昭
４７−６１７号などに記載の方法によって容易に製造で
きる。CH These aromatic polysulfone resins are, for example,
-10067, Japanese Patent Publication No. 42-7799, Japanese Patent Publication No. 47-617, and the like.
本発明に於いて用いられる金属石ケンは、炭素８１０〜
３０の脂肪酸のマグネシウム、アルミニウム、カルシウ
ム、リチウム、亜鉛またはバリウム塩の１種または２種
以上の混合物であり、脂肪酸としてはカプリン酸１．ウ
ンデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸
、ペンクデシル酸、バルミチン酸、ヘプタデシル酸、ス
テアリン酸、ノナデカン酸、アラキン酸、ベヘン酸、リ
グノセリン酸、セロチン酸、ヘプタコ酸、モンタン酸、
メリシン酸、ラフセル酸等があげられる。The metal soap used in the present invention has a carbon content of 810~
It is one or a mixture of two or more of magnesium, aluminum, calcium, lithium, zinc or barium salts of 30 fatty acids, and the fatty acids include capric acid 1. Undecylic acid, lauric acid, tridecylic acid, myristic acid, pencudecylic acid, valmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachidic acid, behenic acid, lignoceric acid, cerotic acid, heptacic acid, montanic acid,
Examples include melisic acid and lafcelic acid.
また、本発明に於いて用いられる脂肪酸アミド、脂肪酸
ビスアミドは炭素数１０〜３０の脂肪酸のアミド、ビス
アミドであり、具体的にはラウリン酸アミド、ミリスチ
ン酸アミド、バルミチン酸アミド、ステアリン酸アミド
、ノナデカン酸アミド、モンタン酸アミド、オレイン酸
アミド、ニルカ酸アミド、ステアロール酸アミド等のモ
ノアミドおよびモノアミドのメチレンおよびエチレン２
量体があげられ、これらは１種または２種以上の混合で
用いられる。Furthermore, the fatty acid amide and fatty acid bisamide used in the present invention are amides and bisamides of fatty acids having 10 to 30 carbon atoms, and specifically include lauric acid amide, myristic acid amide, valmitic acid amide, stearic acid amide, and nonadecane. Monoamides such as acid amide, montanamide, oleic acid amide, nilukaic acid amide, stearolamide, etc., and methylene and ethylene of monoamides2
These can be used singly or as a mixture of two or more.
本発明に於けるこれら添加剤の配合量は芳香族ポリスル
ホン樹脂１００重量部に対して０．０２〜５重量部であ
るが、好ましくは０．１〜３重量部である。The blending amount of these additives in the present invention is 0.02 to 5 parts by weight, preferably 0.1 to 3 parts by weight, per 100 parts by weight of the aromatic polysulfone resin.
この量より少ない場合は離型性および成形加工性の良い
成形材料が得られず、５Ｍ量部を超えて使用する場合は
離型性および成形加工性は充分であるが、成形品とした
場合の機械的・熱的性能が低下する為、好ましくない。If the amount is less than this, a molding material with good mold releasability and moldability cannot be obtained, and if it is used in excess of 5M parts, the mold release and moldability are sufficient, but when it is made into a molded product. It is undesirable because the mechanical and thermal performance of
本発明による芳香族ポリスルホン樹脂成形材料は通常次
のようにして製造する。芳香族ポリスルホン樹脂のパウ
ダーと添加剤粉末とをヘンシェルミキサー等の混合機で
混合し、さらに熱ロール、押出機等により混練して成形
材料にする。この成形材料はペレットとして使用するの
が好ましい。The aromatic polysulfone resin molding material according to the present invention is usually produced as follows. Aromatic polysulfone resin powder and additive powder are mixed using a mixer such as a Henschel mixer, and then kneaded using a heated roll, extruder, etc. to form a molding material. This molding material is preferably used as pellets.
次いで酸ペレット等は射出成形機等の成形機により成形
する。Next, the acid pellets and the like are molded using a molding machine such as an injection molding machine.
本発明では上記芳香族ポリスルホン樹脂成形材料に必要
に応じ、タルク、炭酸カルシウム、マイカ、ガラスピー
ズ等の充填材、ガラス繊維、炭素繊維、チタン酸カリ繊
維、アラミド繊維、セラミック質繊維等の繊維状強化材
、安定剤、紫外線吸収剤、着色剤を樹脂組成物の品質を
損なわない範囲で混和しても良い。In the present invention, fillers such as talc, calcium carbonate, mica, and glass peas, and fibrous materials such as glass fibers, carbon fibers, potassium titanate fibers, aramid fibers, and ceramic fibers are added to the aromatic polysulfone resin molding material as necessary. A reinforcing agent, a stabilizer, an ultraviolet absorber, and a coloring agent may be mixed in as long as they do not impair the quality of the resin composition.
（実施例） 以下、実施例により本発明を説明する。(Example) The present invention will be explained below with reference to Examples.
実施例１〜５および比較例１〜２
芳香族ポリスルボン樹脂としてポリエーテルスルホン樹
脂ＶＩＣＴＲＥＸ ＰＥＳ ３６００Ｐ（商標、英国イ
ンペリアルケミカ°レインダストリ−社製）パウダーと
ステアリン酸カルシウムを表−１に示す量を配合し、ヘ
ンシェルミキサーでトライブレンドした。Examples 1 to 5 and Comparative Examples 1 to 2 Polyether sulfone resin VICTREX PES 3600P (trademark, manufactured by Imperial Chemical Co., Ltd., UK) powder and calcium stearate were blended in the amounts shown in Table 1 as an aromatic polysulfone resin, Tri-blended with a Henschel mixer.
この混合物を４０ｍｍφ押出機を用いてシリンダ一温度
３００〜３３０℃で押出し、均一なペレット状の成形材
料を得た。This mixture was extruded using a 40 mmφ extruder at a cylinder temperature of 300 to 330° C. to obtain a uniform pellet-shaped molding material.
次に、このペレットを射出成形機を用いて外寸５０ｍ＋
ａ ｘ ５０ｍｍの升状容器をシリンダ一温度３３０〜
３６０℃で成形した。その際、成形品を得るに必要な最
低射出圧力を求めると共に、成形した容器の金型からの
離型ｔｉ抗をエジェクタービンにストレインゲージを設
置して検出した。また、上記ペレットより引張試験片を
射出成形し、ＡＳＴＭ Ｄ−６３８に準じて引張強度を
測定した。結果を表−１に示す。Next, the pellets were molded using an injection molding machine with an outer size of 50 m +
A x 50mm square-shaped container at a cylinder temperature of 330~
Molding was carried out at 360°C. At that time, the minimum injection pressure necessary to obtain a molded product was determined, and the mold release resistance of the molded container from the mold was detected by installing a strain gauge in the ejector turbine. Further, a tensile test piece was injection molded from the above pellet, and the tensile strength was measured according to ASTM D-638. The results are shown in Table-1.
実施例６
芳香族ポリスルホン樹脂としてポリエーテルスルホン樹
脂ＶＩＣＴＲＥＸ ＰＥＳ ３６００Ｐパウダ一７０重
澄部を、ステアリン酸カルシウム１．０重量部と共にヘ
ンシェルミキサーでトライブレンドした。この混合物に
更にガラス繊維を３０重量部配合し、４０ｍｍφ押出機
を用いてシリンダ一温度３１０〜３４０℃で押出し、均
一なペレット状の成形材料を得た。Example 6 As an aromatic polysulfone resin, 70 parts of polyethersulfone resin VICTREX PES 3600P powder was triblended with 1.0 part by weight of calcium stearate in a Henschel mixer. This mixture was further blended with 30 parts by weight of glass fiber and extruded using a 40 mmφ extruder at a cylinder temperature of 310 to 340°C to obtain a uniform pellet-shaped molding material.
次いで、このペレットを用いて、実施例１〜５と同様に
して最低射出圧力、離型抵抗および引張強度を求めた。Next, using this pellet, the minimum injection pressure, mold release resistance, and tensile strength were determined in the same manner as in Examples 1 to 5.
結果を表−１に示す。The results are shown in Table-1.
比較例３
ステアリン酸カルシウムを配合しない他は実施例６と同
様にして最低射出圧力、離型抵抗および引張強度を求め
た。結果を表−１に示す。Comparative Example 3 The minimum injection pressure, mold release resistance, and tensile strength were determined in the same manner as in Example 6 except that calcium stearate was not blended. The results are shown in Table-1.
実施例７〜１１
ステアリン酸カルシウムの代わりにステアリン酸マグネ
シウム、ステアリン酸亜鉛、ステアリン酸リチウム、ス
テアリン酸バリウム、モンタン酸カルシウムを配合した
以外は実施例３と同様にして、最低射出圧力、離型抵抗
および引張強度を求めた。結果を表−１に示す。Examples 7 to 11 Minimum injection pressure, mold release resistance, and The tensile strength was determined. The results are shown in Table-1.
実施例１２〜１５
ステアリン酸カルシウムの代わりにステアリン酸アミド
、エチレンビスステアリン酸アミド、パルミチン酸アミ
ド、オレイン酸アミドを配合した以外は実施例３と同様
にして、最低射出圧力、離型抵抗および引張強度を求め
た。結果を表−１に示す。Examples 12 to 15 Minimum injection pressure, mold release resistance, and tensile strength were determined in the same manner as in Example 3 except that stearamide, ethylene bisstearamide, palmitic acid amide, and oleic acid amide were blended instead of calcium stearate. I asked for The results are shown in Table-1.
比較例４〜６
芳香族ポリスルホン樹脂としてポリエーテルスルホン樹
脂ＶＩＣＴＲＥＸ ＰＥＳ ３６００Ｐ（商標、英国イ
ンペリアルケミカルインダストリー社製）ペレットとス
テアリン酸カルシウム、ステアリン酸アミド、エチレン
ビスステアリン酸アミドを表−１に示す量を配合し、タ
ンブラ−でトライブレンドした。Comparative Examples 4 to 6 As an aromatic polysulfone resin, polyethersulfone resin VICTREX PES 3600P (trademark, manufactured by Imperial Chemical Industries Ltd., UK) pellets and calcium stearate, stearamide, and ethylene bisstearamide were blended in the amounts shown in Table 1. The mixture was then triblended in a tumbler.
このペレットを射出成形機を用いて外寸５０ＩＩＩＩ１
１×５０ｍ＋＊の升状容器をシリンダ一温度３３０〜３
６０℃で成形し、実施例１と同様の評価を行った。This pellet was molded using an injection molding machine with an outer size of 50III1
A 1 x 50 m + * square-shaped container with a cylinder temperature of 330~3
It was molded at 60°C and evaluated in the same manner as in Example 1.
但し、何れの場合にもペレットがスリップし、ホッパー
から成形機内シリンダーへのペレットの供給が困難であ
り、時々人力で強制フィードする必要があった。結果を
表−１に示す。However, in either case, the pellets slipped, making it difficult to feed the pellets from the hopper to the cylinder in the molding machine, and it was sometimes necessary to forcibly feed the pellets manually. The results are shown in Table-1.
（発明の効果）
本発明による芳香族ポリスルボン樹脂成形材料は定量性
が良好であり、金型からの離型性および成形加工性に優
れており、その工業的価値は大きい。(Effects of the Invention) The aromatic polysulfone resin molding material according to the present invention has good quantitative properties, excellent releasability from a mold and molding processability, and has great industrial value.
Claims (1)
ン、脂肪酸アミド、脂肪酸ビスアミドよりなる群より１
種以上０．０２〜５重量部を溶融混練してなる芳香族ポ
リスルホン樹脂成形材料。 ２）金属石ケンが炭素数１０〜３０の脂肪酸のマグネシ
ウム、アルミニウム、カルシウム、リチウム、亜鉛また
はバリウム塩の１種または２種以上の混合物である特許
請求の範囲第１項記載の芳香族ポリスルホン樹脂成形材
料。 ３）脂肪酸アミド、脂肪酸ビスアミドが炭素数１０〜３
０の脂肪酸アミド又は脂肪酸ビスアミドである特許請求
の範囲第１項記載の芳香族ポリスルホン樹脂成形材料。[Scope of Claims] 1) 100 parts by weight of aromatic polysulfone resin, 1 from the group consisting of metal soap, fatty acid amide, and fatty acid bisamide.
An aromatic polysulfone resin molding material obtained by melting and kneading 0.02 to 5 parts by weight of at least one species. 2) The aromatic polysulfone resin according to claim 1, wherein the metal soap is one or a mixture of two or more of magnesium, aluminum, calcium, lithium, zinc or barium salts of fatty acids having 10 to 30 carbon atoms. Molding material. 3) Fatty acid amide and fatty acid bisamide have 10 to 3 carbon atoms.
2. The aromatic polysulfone resin molding material according to claim 1, which is a fatty acid amide or a fatty acid bisamide of 0.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9741187A JPS63264667A (en) | 1987-04-22 | 1987-04-22 | Aromatic polysulfone resin molding material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9741187A JPS63264667A (en) | 1987-04-22 | 1987-04-22 | Aromatic polysulfone resin molding material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63264667A true JPS63264667A (en) | 1988-11-01 |
Family
ID=14191743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9741187A Pending JPS63264667A (en) | 1987-04-22 | 1987-04-22 | Aromatic polysulfone resin molding material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63264667A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01280508A (en) * | 1988-03-04 | 1989-11-10 | W R Grace & Co | Melt extruded polymer composition and molding method thereof |
| JPH0258572A (en) * | 1988-08-25 | 1990-02-27 | Kanegafuchi Chem Ind Co Ltd | Molding resin composition |
| US5032336A (en) * | 1988-12-19 | 1991-07-16 | Sumitomo Chemical Company, Limited | Process for producing aromatic polysulfone molding compound improved in mold-release characteristics |
| DE102011015293A1 (en) | 2010-03-30 | 2011-11-10 | Sumitomo Chemical Company, Limited | Aromatic polysulfone resin composition and molded articles thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60149629A (en) * | 1984-01-17 | 1985-08-07 | Mitsui Toatsu Chem Inc | Molding of aromatic polysulfone resin |
| JPS60192765A (en) * | 1984-03-15 | 1985-10-01 | Mitsubishi Petrochem Co Ltd | Thermoplastic resin composition having improved moldability |
| JPS60221457A (en) * | 1984-04-19 | 1985-11-06 | Sumitomo Bakelite Co Ltd | Polysulfone resin composition having improved releasability |
-
1987
- 1987-04-22 JP JP9741187A patent/JPS63264667A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60149629A (en) * | 1984-01-17 | 1985-08-07 | Mitsui Toatsu Chem Inc | Molding of aromatic polysulfone resin |
| JPS60192765A (en) * | 1984-03-15 | 1985-10-01 | Mitsubishi Petrochem Co Ltd | Thermoplastic resin composition having improved moldability |
| JPS60221457A (en) * | 1984-04-19 | 1985-11-06 | Sumitomo Bakelite Co Ltd | Polysulfone resin composition having improved releasability |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01280508A (en) * | 1988-03-04 | 1989-11-10 | W R Grace & Co | Melt extruded polymer composition and molding method thereof |
| JPH0258572A (en) * | 1988-08-25 | 1990-02-27 | Kanegafuchi Chem Ind Co Ltd | Molding resin composition |
| US5032336A (en) * | 1988-12-19 | 1991-07-16 | Sumitomo Chemical Company, Limited | Process for producing aromatic polysulfone molding compound improved in mold-release characteristics |
| DE102011015293A1 (en) | 2010-03-30 | 2011-11-10 | Sumitomo Chemical Company, Limited | Aromatic polysulfone resin composition and molded articles thereof |
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