JPS62279837A - Manufacture of fine grain type inorganic filler dispersion - Google Patents

Manufacture of fine grain type inorganic filler dispersion

Info

Publication number
JPS62279837A
JPS62279837A JP61122907A JP12290786A JPS62279837A JP S62279837 A JPS62279837 A JP S62279837A JP 61122907 A JP61122907 A JP 61122907A JP 12290786 A JP12290786 A JP 12290786A JP S62279837 A JPS62279837 A JP S62279837A
Authority
JP
Japan
Prior art keywords
dispersion
inorganic filler
particulate inorganic
solvent
fine grain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61122907A
Other languages
Japanese (ja)
Other versions
JPH0615032B2 (en
Inventor
Hiroshi Inoue
浩 井上
Kanzo Tabata
田端 貫三
Tadashi Miura
正 三浦
Yoshikazu Sasaki
義和 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP61122907A priority Critical patent/JPH0615032B2/en
Publication of JPS62279837A publication Critical patent/JPS62279837A/en
Publication of JPH0615032B2 publication Critical patent/JPH0615032B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Colloid Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)

Abstract

PURPOSE:To disperse uniformly and reduce aggregates by adding a specific quantity of aromatic family sulfonate series dispersion and water to a mixture of amide family solvent and aggregated fine grain type inorganic filler and dispersing. CONSTITUTION:A mixture of amide family solvent and aggregated fine grain type inorganic filler of less than 20wt% against said solvent and of less than 1.0mum primary article diameter is introduced into a mechanical dispersing device such as a ball mill, a sand mill or the like. Further, 0.05-5wt% of aromatic family sulfonate series dispersing agent and 0.05-5wt% of water are added and dispersed to prepare fine grain type inorganic filler dispersion. As for fine grain type inorganic fillers, copper powder, zinc powder and the like are used, and for aromatic family sulfonate series dispersing agents, alkyl benzene sulfonate, alkyl naphthalenesulfonate and the like are used.

Description

【発明の詳細な説明】 3、発明の詳細な説明 [発明の分野] 本発明は、アミド系溶媒を分散媒とする微粒子状無機フ
ィラー分散液の製造法に関する。さらに詳しくは本発明
は、アミド系溶媒と該溶媒に対して20重量%以下の一
次粒子径が1.0gm以下の凝集塊状の微粒子状無機フ
ィラーとを混合して得られた混合物からフィラーの凝集
状態が低下した微粒子状無機フィラー分散液を製造する
方法に関する。
Detailed Description of the Invention 3. Detailed Description of the Invention [Field of the Invention] The present invention relates to a method for producing a fine particulate inorganic filler dispersion using an amide solvent as a dispersion medium. More specifically, the present invention is directed to the aggregation of filler from a mixture obtained by mixing an amide solvent and an agglomerated fine particulate inorganic filler having a primary particle size of 1.0 gm or less and 20% by weight or less based on the solvent. The present invention relates to a method for producing a finely divided inorganic filler dispersion.

[発明の背景] 微粒子状の二酸化チタン、シリカなどの微粒子状無機フ
ィラーを易滑剤として含む芳香族ポリイミドフィルムは
、たとえばポリイミドの前駆体であるポリアミック酸(
ポリアミド酸)を溶解状態で、そして微粒子状無機フィ
ラーを分散状態でそれぞれ含むアミド系溶媒からなる組
成物を金属面の上に流延塗布し、得られた塗布膜を加熱
して溶媒の除去と重合・イミド化を行なうような方法に
より得られている。
[Background of the Invention] An aromatic polyimide film containing a particulate inorganic filler such as particulate titanium dioxide or silica as a lubricant is made of a polyamic acid (polyamic acid) which is a precursor of polyimide, for example.
A composition consisting of an amide solvent containing poly(amic acid) in a dissolved state and a fine particulate inorganic filler in a dispersed state is cast onto a metal surface, and the resulting coating film is heated to remove the solvent. It is obtained by methods such as polymerization and imidization.

上記のポリアミック酸、微粒子状無機フィラーモしてア
ミド系溶媒を含む組成物は、微粒子状無機フィラーを分
散状態で含むアミド系溶媒分散袋(フィラー分散液)に
ポリアミック酸もしくはポリアミック酸の製造原料(芳
香族テトラカルボン酸成分と芳香族ジアミン成分)を溶
解させて得ることができる。
The above-mentioned composition containing polyamic acid, particulate inorganic filler, and amide solvent is prepared by dispersing polyamic acid or a raw material for producing polyamic acid (aromatic It can be obtained by dissolving a group tetracarboxylic acid component and an aromatic diamine component).

上記のフィラー分散液は、微粒子状無機フィラーをアミ
ド系溶媒中に分散させることにより得ることができるが
、その分散操作には従来ではボールミル、サンドミルな
どの機械式分散装置が用いられてきた。すなわち、微粒
子状無機フィラーとアミド系溶媒との混合物を上記のよ
うな機械式分散装置に導入し、これにより分散液を得る
方法が一般的に利用されてきている。
The filler dispersion described above can be obtained by dispersing particulate inorganic filler in an amide solvent, and conventionally, mechanical dispersion devices such as ball mills and sand mills have been used for the dispersion operation. That is, a method has generally been used in which a mixture of a particulate inorganic filler and an amide solvent is introduced into a mechanical dispersion device such as the one described above, thereby obtaining a dispersion liquid.

通常の粉末の分散は上記のような機械式分散装置を用い
、所望の均一度になるまで分散操作を行なうことにより
容易に実現できる。しかしながら、本発明者の検討によ
ると、−次粒子径が極度に小さい微粒子状のフィラー粉
末をアミド系溶媒に分散する場合には、上記のような機
械式分散装置による通常の分散操作では、充分な分散が
困難であることがわかった。
Ordinary powder dispersion can be easily achieved by using a mechanical dispersion device such as that described above and performing a dispersion operation until a desired degree of uniformity is achieved. However, according to the inventor's study, when dispersing fine particle filler powder with an extremely small secondary particle size in an amide solvent, the normal dispersion operation using the mechanical dispersion device as described above is sufficient. It was found that accurate dispersion was difficult.

すなわち、たとえば−次粒子径が1.OBm程度以下の
二酸化チタン、シリカなどの微粒子状無機フィラーは、
通常の粉末状態では二次粒子、三次粒子などの凝集塊と
して存在しており、この微粒子状無機フィラーの凝集塊
は通常の分散操作によっては殆ど凝集がほどけることな
く、はぼそのままの凝集塊として分散液に導入される。
That is, for example, if the -order particle diameter is 1. Fine particulate inorganic fillers such as titanium dioxide and silica with an OBm level or below,
In a normal powder state, it exists as an agglomerate of secondary particles, tertiary particles, etc., and the agglomerate of this fine particulate inorganic filler is hardly loosened by normal dispersion operations, and remains as an agglomerate as it is. is introduced into the dispersion as

このため、そのような凝集体を単に分散した分散液の調
製については従来の分散方法は充分に有効であるが、凝
集体の凝集状態が明らかに低下した分散液を得るために
は従来の分散方法は有効とはいえない。勿論、従来の機
械式分散装置を用いる分散方法であっても、その分散条
件(たとえば、付与するせん断心力、分散時間)などを
通常の程度より過酷にすることによって1分散の程度を
向上させることは可能であるが、その分散の向上は僅か
であって、充分とはいえない、またそのような過酷な条
件下にて機械式分散操作を行なった場合、分散装置から
の摩耗粉末の混入が無視できない量となるとの問題もあ
る。
For this reason, conventional dispersion methods are sufficiently effective for preparing dispersions in which such aggregates are simply dispersed, but in order to obtain dispersions in which the state of agglomeration of aggregates is clearly reduced, The method cannot be said to be effective. Of course, even in a dispersion method using a conventional mechanical dispersion device, it is possible to improve the degree of dispersion by making the dispersion conditions (for example, applied shear core force, dispersion time) more severe than usual. Although it is possible to improve the dispersion, the improvement in dispersion is small and not sufficient, and when mechanical dispersion is performed under such harsh conditions, there is a risk of contamination by wear particles from the dispersion equipment. There are also problems when the amount becomes too large to ignore.

上記の微粒子状無機フィラーの分散操作における凝集体
の解離の不充分さは、特に無機フィラーの量が少ない場
合に顕著になる。すなわち、たとえば無機フィラーの量
が分散媒体に対して20重量%程度以下、特に10重量
%以下のように少ない場合には、機械式分散操作によっ
て無機フィラー凝集体に付与されるせん断心力が低いレ
ベルにとどまるため、凝集体の解離はますます困難にな
る。
The insufficient dissociation of aggregates in the dispersion operation of the fine particulate inorganic filler becomes particularly noticeable when the amount of the inorganic filler is small. That is, when the amount of inorganic filler is small, for example, about 20% by weight or less, especially 10% by weight or less, based on the dispersion medium, the shear center force applied to the inorganic filler aggregate by the mechanical dispersion operation is at a low level. dissociation of aggregates becomes increasingly difficult.

前記芳香族ポリイミドフィルム中の微粒子状無機フィラ
ーは易滑剤としてフィルム表面を適度な状態の粗面とす
る(換言すれば、フィルムの表面に適度な大きさの凹凸
を形成する)ために利用される。この場合において、無
機フィラーとして一次粒子径の非常に小さな微粒子状無
機フィラーを用いても、その凝集状態がほどけることな
くフィルム製造用組成物に導入された場合には、そのフ
ィラーは、得られるフィルム内にも同等な凝集状態で導
入されるため、フィルムの表面に形成される凹凸が大き
なものとなり、その充填目的に適合しなくなる。
The particulate inorganic filler in the aromatic polyimide film is used as a lubricant to make the film surface appropriately rough (in other words, to form irregularities of an appropriate size on the film surface). . In this case, even if a fine particulate inorganic filler with a very small primary particle size is used as the inorganic filler, if it is introduced into the film manufacturing composition without unraveling its agglomerated state, the filler can be obtained. Since it is introduced into the film in the same agglomerated state, the unevenness formed on the surface of the film becomes large, making it unsuitable for the filling purpose.

[発明の構成] 本発明は、少なくとも一部が凝集状態にある微粒子状無
機フィラーを、その凝集状態をほどきなからアミド系溶
媒に分散して高い分散性を有する分散液を製造するため
の方法を提供することを目的とする。
[Structure of the Invention] The present invention provides a method for producing a dispersion liquid having high dispersibility by dispersing fine particulate inorganic filler, at least a part of which is in an agglomerated state, in an amide solvent without undoing the agglomerated state. The purpose is to provide a method.

本発明は特に、少なくとも一部が凝集状態にある微粒子
状無機フィラーを用いて低い濃度の微粒子状無機フィラ
ーのアミド系溶媒分散液を製造する方法であって、その
凝集状態をほどきながらアミド系溶媒に分散して高い分
散性を有する分散液を製造する方法を提供することを目
的とする。
In particular, the present invention is a method for producing an amide-based solvent dispersion of a particulate inorganic filler at a low concentration using a particulate inorganic filler in which at least a part of the particulate inorganic filler is in an agglomerated state. It is an object of the present invention to provide a method for producing a dispersion liquid having high dispersibility by dispersing it in a solvent.

本発明は、アミド系溶媒と該溶媒に対して20重量%以
下の一次粒子径が1.0ルm以下の凝集塊状の微粒子状
無機フィラーとを混合して得られた混合物を分散操作に
かけてフィラー分散液を調製するに際して、該混合物中
に芳香族スルホン酸塩系分散剤を(105〜5重量%そ
して水を0.05〜5重量%、それぞれ存在させた状態
で分散操作を施すことを特徴とする微粒子状無機フィラ
ー分散液の製造法からなる。
The present invention involves dispersing a mixture obtained by mixing an amide solvent and an agglomerated fine particulate inorganic filler having a primary particle size of 1.0 lm or less by 20% by weight or less based on the solvent. When preparing a dispersion liquid, a dispersion operation is carried out in the presence of an aromatic sulfonate dispersant (105 to 5% by weight and 0.05 to 5% by weight of water, respectively) in the mixture. This method consists of a method for producing a fine particulate inorganic filler dispersion.

上記の微粒子状無機フィラー分散液の製造法は微粒子状
無機フィラーをアミド系溶媒中に0.1〜IO重量%の
範囲の濃度で含まれる分散液を製造する際に特に有利で
ある。
The above-described method for producing a finely divided inorganic filler dispersion is particularly advantageous when producing a dispersion in which a finely divided inorganic filler is contained in an amide solvent at a concentration ranging from 0.1 to IO% by weight.

次に、本発明について詳しく説明する。Next, the present invention will be explained in detail.

本発明において分散対象とされる微粒子状無機フィラー
は、−次粒子径が1.0JLm以下の凝集塊状の微粒子
状無機フィラーであり、その例としては、微粒子状の銅
粉末、亜鉛粉末、アルミニウム粉末、鉄粉末、コバルト
粉末、ニッケル粉末などの金属粉末、微粒子状の二酸化
チタン粉末、二酸化ケイ素(シリカ)粉末、酸化マグネ
シウム粉末、酸化アルミニウム(アルミナ)粉末、酸化
亜鉛粉末などの無機酸化物粉末、微粒子状の窒化ケイ素
粉末、窒化チタン粉末などの無機窒化物粉末、炭化ケイ
素粉末、炭化チタン粉末、炭化タングステン粉末などの
無機酸化物粉末、および微粒子状の炭酸カルシウム粉末
、硫酸カルシウム粉末、硫酸バリウム粉末のなど無機塩
粉末を挙げることができる。これらの微粒子状無機フィ
ラーは二種以上組合せて使用されてもよい、本発明で用
いられるアミド系溶媒は芳香族ポリイミドの製造用とし
て用いられるものであり1その代表例としては、ジメチ
ルアセトアミド、ジメチルホルムアミド、N−メチルピ
ロリドンなどを挙げることができるが1分子内にアミド
結合を有する有機溶媒である限り特に限定はない、また
、アミド系溶媒は、たとえばアルコール系溶媒、ケトン
系溶媒、エーブル系溶媒、エステル系溶媒、炭化水素系
溶媒、ハロゲン化炭化水素系溶媒などの各種の公知の有
機溶媒を含んでいてもよい、ただし、これらの有機溶媒
がアミド系溶媒と混合される場合には、該有機溶媒は全
体量の50重量%以下であることが好ましく、特に20
重量%以下であることが好ましい、なお、本発明におい
て用いる芳香族スルホン酸塩系分散剤は水に対して高い
溶解性を示すため、アミド系溶媒中に少量の水(全体量
の0.05〜2重量%、特に好ましくは0.15〜1.
5重量%)が存在していることが、本発明の目的である
高い分散効果をもたらすために必要である。
The particulate inorganic filler to be dispersed in the present invention is an agglomerated particulate inorganic filler with a secondary particle size of 1.0 JLm or less, and examples thereof include particulate copper powder, zinc powder, and aluminum powder. , metal powders such as iron powder, cobalt powder, and nickel powder, inorganic oxide powders such as finely divided titanium dioxide powder, silicon dioxide (silica) powder, magnesium oxide powder, aluminum oxide (alumina) powder, zinc oxide powder, and fine particles. Inorganic nitride powder such as silicon nitride powder, titanium nitride powder, inorganic oxide powder such as silicon carbide powder, titanium carbide powder, tungsten carbide powder, and fine particulate calcium carbonate powder, calcium sulfate powder, barium sulfate powder. Examples include inorganic salt powder. These particulate inorganic fillers may be used in combination of two or more kinds.The amide solvent used in the present invention is used for producing aromatic polyimide.1 Typical examples thereof include dimethylacetamide, dimethyl Examples include formamide, N-methylpyrrolidone, etc., but there is no particular limitation as long as it is an organic solvent that has an amide bond in one molecule.Amide solvents include, for example, alcohol solvents, ketone solvents, and able solvents. may contain various known organic solvents such as ester solvents, hydrocarbon solvents, and halogenated hydrocarbon solvents; however, when these organic solvents are mixed with amide solvents, The organic solvent is preferably 50% by weight or less of the total amount, particularly 20% by weight or less.
It is preferable that the amount is less than % by weight. Since the aromatic sulfonate dispersant used in the present invention exhibits high solubility in water, a small amount of water (0.05% of the total amount) is added to the amide solvent. ~2% by weight, particularly preferably 0.15-1.
5% by weight) is necessary to provide the high dispersion effect which is the aim of the present invention.

本発明においては、アミド系溶媒への微粒子状無機フィ
ラーの分散補助剤として芳香族スルホン酸塩系分散剤が
用いられる。
In the present invention, an aromatic sulfonate-based dispersant is used as a dispersion aid for a particulate inorganic filler in an amide-based solvent.

芳香族スルホン酸塩系分散剤は、ベンゼン、ナフタリン
、アントラセン、ジフェニルなどのような芳香環あるい
はこれを水素添加した炭素環を少なくとも一個有し、通
常はこれにアルキル基などの鎖状の疎水基が結合してな
る大きな疎水基単位と親水性のスルホン酸塩が結合して
なるものである。上記のアルキル基は通常は分岐鎖もし
くは直鎖の炭素数1〜18のアルキル基である。
Aromatic sulfonate dispersants have at least one aromatic ring such as benzene, naphthalene, anthracene, diphenyl, or a hydrogenated carbon ring, and usually have a chain hydrophobic group such as an alkyl group attached thereto. It is made up of a large hydrophobic group unit formed by bonding to a hydrophilic sulfonate. The alkyl group mentioned above is usually a branched or straight chain alkyl group having 1 to 18 carbon atoms.

芳香族スルホン酸塩系分散剤の例としては、アルキルベ
ンゼンスルホン酸塩、アルキルナフタリンスルホン酸塩
、アルキルナフタリンスルホン酸塩のホルマリン縮合物
、アルキルテトラヒドロナフタリンスルホン酸塩、アル
キルジフェニルスル。
Examples of aromatic sulfonate-based dispersants include alkylbenzenesulfonates, alkylnaphthalenesulfonates, formalin condensates of alkylnaphthalenesulfonates, alkyltetrahydronaphthalenesulfonates, and alkyldiphenylsulfonates.

ホン酸塩、アルキルアリールスルホン酸塩のケトン化合
物を挙げることができる。
Examples include ketone compounds such as phonates and alkylarylsulfonates.

芳香族スルホン酸塩系分散剤としては、芳香族スルホン
酸塩のアルカリ金属塩(ナトリウム塩、カリウム塩など
)、芳香族スルホン酸のアンモニウム塩、あるいは芳香
族スルホン酸と有機アミン化合物との塩を用いることが
好ましい。
As aromatic sulfonate dispersants, alkali metal salts of aromatic sulfonates (sodium salts, potassium salts, etc.), ammonium salts of aromatic sulfonic acids, or salts of aromatic sulfonic acids and organic amine compounds are used. It is preferable to use

本発明において用いる芳香族スルホン酸塩系分散剤とし
て特に好ましいのは、アルキルナフタリンスルホン醜ナ
トリウム塩のホルマリン縮合物である。
Particularly preferred as the aromatic sulfonate dispersant used in the present invention is a formalin condensate of an alkylnaphthalene sulfone ugly sodium salt.

アミド系溶媒と該溶媒に対して20重量%以下の−次粒
子径が1.0gm以下の凝集塊状の微粒子状無機フィラ
ーとを混合して得られた混合物を分散操作にかけてフィ
ラー分散液を調製するに際して、有機溶媒に溶解しやす
い公知のポリカルボン酸系分散剤などの通常の有機溶媒
系用分散剤を用いた場合には、その分散効果は充分でな
く、このような一般的な有機溶媒系用分散剤は通常の分
散操作を利用する限り1本発明の目的である微粒子状無
機フィラーの高度な分散を達成することができない、ま
た、通常の有機溶媒系用分散剤を用いた場合には、高度
に分散された分散液が一旦生成しても、短時間のうちに
再凝集が発生する傾向がある。
A filler dispersion liquid is prepared by dispersing the mixture obtained by mixing an amide solvent and an agglomerated fine particulate inorganic filler having a secondary particle size of 1.0 gm or less, which is 20% by weight or less based on the solvent. When using conventional dispersants for organic solvent systems, such as known polycarboxylic acid dispersants that are easily soluble in organic solvents, the dispersion effect is not sufficient; Dispersants for organic solvents cannot achieve the high degree of dispersion of particulate inorganic fillers, which is the objective of the present invention, unless ordinary dispersion operations are used. , even once a highly dispersed dispersion is formed, reaggregation tends to occur within a short time.

本発明の分散液の製造法は、まず、アミド系溶媒と該ア
ミド系溶媒に対して20重量%以下の微粒子状無機フィ
ラーと芳香族スルホン酸塩系分散剤(通常は10〜50
重量%濃度の水溶液として導入)とを混合して混合物を
得たのち、これに分散操作を施すことにより実施する。
The method for producing the dispersion of the present invention involves firstly including an amide solvent, a particulate inorganic filler of 20% by weight or less based on the amide solvent, and an aromatic sulfonate dispersant (usually 10 to 50% by weight).
(introduced as an aqueous solution at a concentration of % by weight) to obtain a mixture, which is then subjected to a dispersion operation.

なお、本発明の分散液の製造法は特に、アミド系溶媒と
該アミド系溶媒に対して0.1〜10i量%の微粒子状
無機フィラーとを混合した混合物から所望の分散液を調
製する場合に特に有効である。
Note that the method for producing a dispersion liquid of the present invention is particularly applicable when a desired dispersion liquid is prepared from a mixture of an amide solvent and a particulate inorganic filler in an amount of 0.1 to 10i% based on the amide solvent. It is particularly effective for

アミド系溶媒と微粒子状無機フィラーとの混合物は通常
の添加操作により得ることができる。なお、この混合物
には所望により公知の分散剤を併用してもよい。
A mixture of an amide solvent and a particulate inorganic filler can be obtained by a conventional addition operation. Note that a known dispersant may be used in combination with this mixture if desired.

上記のようにして得られたアミド系溶媒と微粒子状無機
フィラーとの混合物には1次に分散操作が施される0分
散操作は機械式分散装置あるいは超音波分散装置を単独
で、あるいは組合せて用いることにより行なうことがで
きる。特に、機械式分散操作と超音波分散操作とをこの
順に組合せた分散操作によることが好ましい。
The mixture of the amide solvent and the particulate inorganic filler obtained as described above is subjected to a primary dispersion operation. This can be done by using In particular, it is preferable to use a dispersion operation that combines a mechanical dispersion operation and an ultrasonic dispersion operation in this order.

上記の機械式分散操作は公知の機械式分散装置を利用し
て行なわれる。利用することのできる機械式分散装置の
例としては、ボールミル、サンドミル、自動乳鉢、ロー
ルミル、インペラーミル、ホモジナイザーなどを挙げる
ことができる。このような機械式分散装置は、一般に回
転数700〜12000rμmの条件にて回転して固体
粒子の分散を行なう装置である。
The above mechanical dispersion operation is carried out using a known mechanical dispersion device. Examples of mechanical dispersion devices that can be utilized include ball mills, sand mills, automatic mortars, roll mills, impeller mills, homogenizers, and the like. Such a mechanical dispersion device is generally a device that rotates at a rotational speed of 700 to 12,000 rpm to disperse solid particles.

本発明にtおける機械式分散操作はは20分間〜2時間
程度で実施することが望ましい、この分散操作を長時間
実施すると1分散装置の摩耗粉末が少なからぬ量で分散
液に混入することがある。
The mechanical dispersion operation in the present invention is preferably carried out for about 20 minutes to 2 hours. If this dispersion operation is carried out for a long time, a considerable amount of worn powder from one dispersion device may be mixed into the dispersion liquid. be.

本発明にて利用することのできる超音波分散操作は、超
音波洗浄やエマルジョンの調製などの目的にて、既に利
用されている操作である。このような操作は公知の超音
波振動子を用いて行なわれる1本発明における超音波分
散操作は、強い分散箋力を達成するために15〜30K
Hz程度の低い周波数にて行なうことが望ましい、また
、超音波分散操作は約15分間〜10時間の範囲の操作
時間にて行なうことが望ましい、なお、超音波分散操作
によって分散液の液温か上昇する傾向があるため、超音
波分散操作が施される装置は冷却下に置くことが望まし
い。
The ultrasonic dispersion operation that can be used in the present invention is an operation that has already been used for purposes such as ultrasonic cleaning and emulsion preparation. Such an operation is performed using a known ultrasonic transducer.1 The ultrasonic dispersion operation in the present invention is carried out at 15 to 30K in order to achieve a strong dispersion force.
It is desirable to perform the ultrasonic dispersion operation at a low frequency of about Hz, and it is desirable to carry out the ultrasonic dispersion operation for an operation time in the range of about 15 minutes to 10 hours. Therefore, it is desirable to keep the equipment where ultrasonic dispersion operations are performed under cooling.

[発明の効果] アミド系溶媒と微粒子状無機フィラーとを混合して得ら
れた混合物からフィラー分散液を調製するに際して、本
発明に従って芳香族スルホン酸塩系分散剤を特定量そし
て水を特定量、それぞれ存在させた状態で分散操作を施
すことによって、均一な分散と凝集体の低減とが達成さ
れた分散液を容易に得ることができる。
[Effect of the invention] When preparing a filler dispersion from a mixture obtained by mixing an amide solvent and a particulate inorganic filler, according to the present invention, a specific amount of an aromatic sulfonate dispersant and a specific amount of water are added. By carrying out a dispersion operation in the presence of each of them, it is possible to easily obtain a dispersion liquid in which uniform dispersion and reduction of aggregates are achieved.

また、本発明に従って得られた分散液は再凝集が発生し
にくく、長期にわたって安定な分散液として存在すると
の利点もある。
Further, the dispersion obtained according to the present invention has the advantage that re-agglomeration is difficult to occur and it exists as a stable dispersion for a long period of time.

[実施例と比較例] [実施例1] ジメチルアセトアミド494gとアルキルナフタリンス
ルホン酸ナトリウム塩のホルマリン縮合物の40重量%
水溶液3.5gとを容量1文のビーカーに入れ、ホモミ
キサーを用いaoo。
[Examples and Comparative Examples] [Example 1] 40% by weight of formalin condensate of 494 g of dimethylacetamide and sodium alkylnaphthalene sulfonate
Place 3.5 g of the aqueous solution in a 1-liter beaker and mix using a homo mixer.

rμmの回転速度で3分間、攪拌混合した0次に一次粒
子径0.03gmの二酸化チタン2.5gを加えてホモ
ミキサーを用いて8000rμmの回転速度で1時間攪
拌して分散を行なった。
2.5 g of titanium dioxide having a primary particle size of 0.03 gm, which had been stirred and mixed at a rotational speed of 8000rpm for 3 minutes using a homomixer, was added and dispersed by stirring for 1 hour at a rotational speed of 8000rpm.

得られた分散液中の二酸化チタンの平均粒子径は0.7
5gm(堀場製作所■製遠心沈降弐粒径分布測定装置C
APA−500による測定値、以下同じ)であった。
The average particle size of titanium dioxide in the obtained dispersion was 0.7
5gm (Centrifugal sedimentation 2 particle size distribution measuring device C manufactured by Horiba, Ltd.)
The value measured by APA-500 (the same applies hereinafter).

[比較例1] アルキルナフタリンスルホン酸ナトリウム塩のホルマリ
ン縮合物の水溶液を添加しなかった以外は実施例1と同
様にして、二酸化チタンの分散操作を行なった。
[Comparative Example 1] Titanium dioxide was dispersed in the same manner as in Example 1 except that an aqueous solution of a formalin condensate of alkylnaphthalene sulfonic acid sodium salt was not added.

得られた分散液中の二酸化チタンの平均粒子径は1.6
ルmであった。
The average particle size of titanium dioxide in the obtained dispersion was 1.6.
It was Lem.

[比較例2] アルキルナフタリンスルホン酸ナトリウム塩のホルマリ
ン縮合物の水溶液の代りに有機溶媒溶解性アクリル系カ
ルボン酸分散剤を1.5g添加した以外は実施例1と同
様にして、二酸化チタンの分散操作を行なった。 得ら
れた分散液中の二酸化チタンの平均粒子径は1.0gm
であった。
[Comparative Example 2] Dispersion of titanium dioxide was carried out in the same manner as in Example 1, except that 1.5 g of an organic solvent-soluble acrylic carboxylic acid dispersant was added instead of the aqueous solution of the formalin condensate of sodium alkylnaphthalene sulfonate. performed the operation. The average particle size of titanium dioxide in the obtained dispersion was 1.0 gm.
Met.

[実施例2] ジメチルアセトアミド97.3gとアルキルナフタリン
スルホン酸ナトリウム塩のホルマリン縮合物の40重量
%水溶液0.7gとを容量200m1のビーカーに入れ
、スターラチップを用いて5分間、攪拌混合した0次に
一次粒子径0.4417−mの二酸化チタン(表面にア
ルミナ処理が施されたもの)2.0gを加え、超音波洗
浄器(BRANSON社製、ウルトラクリーナ)で2時
間分散を行なった。
[Example 2] 97.3 g of dimethylacetamide and 0.7 g of a 40% by weight aqueous solution of a formalin condensate of sodium alkylnaphthalene sulfonate were placed in a beaker with a capacity of 200 ml, and mixed with stirring for 5 minutes using a stirrer tip. Next, 2.0 g of titanium dioxide (surface treated with alumina) having a primary particle size of 0.4417-m was added and dispersed for 2 hours using an ultrasonic cleaner (Ultra Cleaner, manufactured by BRANSON).

得られた分散液中の二酸化チタンの平均粒子径は0.5
51Lmであった。
The average particle size of titanium dioxide in the obtained dispersion was 0.5
It was 51 Lm.

[比較例3] アルキルナフタリンスルホン酸ナトリウム塩のホルマリ
ン縮合物の水溶液を添加しなかった以外は実施例2と同
様にして、二酸化チタンの分散操作を行なった。
[Comparative Example 3] Titanium dioxide was dispersed in the same manner as in Example 2, except that an aqueous solution of a formalin condensate of alkylnaphthalene sulfonic acid sodium salt was not added.

得られた分散液中の二酸化チタンの平均粒子径は1.9
ルmであった。
The average particle size of titanium dioxide in the obtained dispersion was 1.9.
It was Lem.

[実施例3] ジメチルアセトアミド4750g、アルキルナフタリン
スルホン酸ナトリウム塩のホルマリン縮合物の40重量
%水溶液50g、そして−次粒子径0.04涛mの酸化
ケイ素を回転型攪拌機を用い5分間、攪拌混合した。次
に超音波ホモジナイザー(日本精機製作所輛製、RUS
600)で4.5時間の分散を行なった。
[Example 3] 4750 g of dimethylacetamide, 50 g of a 40% by weight aqueous solution of a formalin condensate of sodium alkylnaphthalene sulfonate, and silicon oxide with a particle diameter of 0.04 m were mixed by stirring for 5 minutes using a rotary stirrer. did. Next, use an ultrasonic homogenizer (manufactured by Nippon Seiki Seisakusho, RUS).
600) for 4.5 hours.

得られた分散液中の酸化ケイ素の平均粒子径は0.09
1Lmであった。
The average particle diameter of silicon oxide in the obtained dispersion was 0.09
It was 1 Lm.

[実施例4] ジメチルアセトアミド97.8gとアルキルナフタリン
スルホン酸ナトリウム塩のホルマリン縮合物の40重量
%水溶液0.7gとを容量200mfLのビーカーに入
れ、スターラチ7プを用いて5分間、Wl、拌混合した
0次に、−次粒子径0゜03gmの二酸化チタン2.0
gを加え、超音波洗浄器(ウルトラクリーナ)で2時間
の分散を行なった。
[Example 4] 97.8 g of dimethylacetamide and 0.7 g of a 40% by weight aqueous solution of a formalin condensate of sodium alkylnaphthalene sulfonate were placed in a beaker with a capacity of 200 mfL, and stirred for 5 minutes using a stirrer tip. Mixed 0-order and -order particle size 0゜03gm titanium dioxide 2.0
g was added thereto, and dispersion was carried out for 2 hours using an ultrasonic cleaner (Ultra Cleaner).

得られた分散液中の二酸化チタンの平均粒子径は0.2
6μmであった。この分散液を1日間そして9日間静置
したのち、再度平均粒子径の測定を行なったところ平均
粒子径はそれぞれ0.2811 mシ0 り7 u m
で訊41  木質的か介什り士坊められす、この分散液
が長期にわたって安定であることがわかった。
The average particle size of titanium dioxide in the obtained dispersion was 0.2
It was 6 μm. After this dispersion was allowed to stand for 1 day and then for 9 days, the average particle size was measured again, and the average particle size was 0.2811 m and 7 μm, respectively.
This dispersion was found to be stable over a long period of time.

[比較例4] アルキルナフタリンスルホン酸ナトリウム塩のホルマリ
ン縮合物の水溶液の代りに有機溶媒溶解性ポリカルボン
酸分散剤を0.3g添加した以外は実施例4と同様にし
て、二酸化チタンの分散操作を行なった。 得られた分
散液中の二酸化チタンの平均粒子径は0.12.4mで
あった。この分散液を1日間と9日間静置したのち、再
度平均粒子径の測定を行なったところ平均粒子径はそれ
ぞれ0.95ルmと1.75ルmであり、明らかな再凝
集が認められた。
[Comparative Example 4] Dispersion of titanium dioxide was performed in the same manner as in Example 4, except that 0.3 g of an organic solvent-soluble polycarboxylic acid dispersant was added instead of the aqueous solution of formalin condensate of alkylnaphthalene sulfonate sodium salt. I did it. The average particle diameter of titanium dioxide in the obtained dispersion was 0.12.4 m. After this dispersion was allowed to stand for 1 day and 9 days, the average particle diameter was measured again. Ta.

[実施例5] 二酸化チタンの代りに一次粒子径が0.0164mの酸
化マグネシウムを用いた以外は実施例4と同様にして、
酸化マグネシウムの分散操作を行なった。
[Example 5] Same as Example 4 except that magnesium oxide with a primary particle size of 0.0164 m was used instead of titanium dioxide,
A dispersion operation of magnesium oxide was performed.

得られた分散液中の酸化マグネシウムの平均粒子径は0
.40gmであった。この分散液を1日間と9日間静置
したのち、再度平均粒子径の測定を行なったところ平均
粒子径はそれぞれ0.40JLmと0.3フルmであり
、実質的な変化は認められず、この分散液が長期にわた
って安定であることがわかった。
The average particle size of magnesium oxide in the obtained dispersion was 0.
.. It was 40gm. After this dispersion was allowed to stand for 1 day and 9 days, the average particle diameter was measured again, and the average particle diameter was 0.40 JLm and 0.3 full m, respectively, and no substantial change was observed. This dispersion was found to be stable over long periods of time.

Claims (1)

【特許請求の範囲】 1、アミド系溶媒と該溶媒に対して20重量%以下の一
次粒子径が1.0μm以下の凝集塊状の微粒子状無機フ
ィラーとを混合して得られた混合物を分散操作にかけて
フィラー分散液を調製するに際して、該混合物中に芳香
族スルホン酸塩系分散剤を0.05〜5重量%そして水
を0.05〜5重量%、それぞれ存在させた状態で分散
操作を施すことを特徴とする微粒子状無機フィラー分散
液の製造法。 2、芳香族スルホン酸塩系分散剤がアルキルナフタリン
スルホン酸のナトリウム塩であることを特徴とする特許
請求の範囲第1項記載の微粒子状無機フィラー分散液の
製造法。 3、凝集塊状の微粒子状無機フィラーの混合量がアミド
系溶媒に対して0.1〜10重量%の範囲にあることを
特徴とする特許請求の範囲第1項記載の微粒子状無機フ
ィラー分散液の製造法。 4、微粒子状無機フィラーが微粒子状二酸化チタン粉末
、酸化ケイ素粉末、アルミナ粉末あるいは酸化マグネシ
ウム粉末であることを特徴とする特許請求の範囲第1項
記載の微粒子状無機フィラー分散液の製造法。
[Claims] 1. Dispersion operation of a mixture obtained by mixing an amide solvent and an agglomerated fine particulate inorganic filler having a primary particle size of 1.0 μm or less at 20% by weight or less based on the solvent When preparing a filler dispersion liquid, a dispersion operation is performed in a state in which 0.05 to 5% by weight of an aromatic sulfonate dispersant and 0.05 to 5% by weight of water are present in the mixture. A method for producing a fine particulate inorganic filler dispersion, characterized by: 2. The method for producing a particulate inorganic filler dispersion according to claim 1, wherein the aromatic sulfonate-based dispersant is a sodium salt of alkylnaphthalene sulfonic acid. 3. The fine particulate inorganic filler dispersion according to claim 1, wherein the amount of the particulate inorganic filler in the form of aggregates is in the range of 0.1 to 10% by weight based on the amide solvent. manufacturing method. 4. The method for producing a fine particulate inorganic filler dispersion according to claim 1, wherein the fine particulate inorganic filler is a fine particulate titanium dioxide powder, silicon oxide powder, alumina powder, or magnesium oxide powder.
JP61122907A 1986-05-27 1986-05-27 Method for producing fine particle inorganic filler-dispersion liquid Expired - Lifetime JPH0615032B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61122907A JPH0615032B2 (en) 1986-05-27 1986-05-27 Method for producing fine particle inorganic filler-dispersion liquid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61122907A JPH0615032B2 (en) 1986-05-27 1986-05-27 Method for producing fine particle inorganic filler-dispersion liquid

Publications (2)

Publication Number Publication Date
JPS62279837A true JPS62279837A (en) 1987-12-04
JPH0615032B2 JPH0615032B2 (en) 1994-03-02

Family

ID=14847562

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61122907A Expired - Lifetime JPH0615032B2 (en) 1986-05-27 1986-05-27 Method for producing fine particle inorganic filler-dispersion liquid

Country Status (1)

Country Link
JP (1) JPH0615032B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100807165B1 (en) 2005-09-30 2008-02-27 에어 프로덕츠 앤드 케미칼스, 인코오포레이티드 Use of 2,3-dihydroxynaphthalene-6-sulfonic acid salts as dispersants
JP2017074556A (en) * 2015-10-14 2017-04-20 永嶋 良一 Decomposition method of aggregation structure, and manufacturing method of primary particles or/and fine aggregates constituted of primary particles including the decomposition method as process
CN115806747A (en) * 2022-11-19 2023-03-17 中信钛业股份有限公司 Preparation method of titanium dioxide pigment for photovoltaic back panel film

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100807165B1 (en) 2005-09-30 2008-02-27 에어 프로덕츠 앤드 케미칼스, 인코오포레이티드 Use of 2,3-dihydroxynaphthalene-6-sulfonic acid salts as dispersants
JP2017074556A (en) * 2015-10-14 2017-04-20 永嶋 良一 Decomposition method of aggregation structure, and manufacturing method of primary particles or/and fine aggregates constituted of primary particles including the decomposition method as process
CN115806747A (en) * 2022-11-19 2023-03-17 中信钛业股份有限公司 Preparation method of titanium dioxide pigment for photovoltaic back panel film
CN115806747B (en) * 2022-11-19 2024-03-29 中信钛业股份有限公司 Preparation method of titanium dioxide pigment for photovoltaic backboard film

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