JPS62269701A - Method for synthesizing needle-like diamond particle - Google Patents

Method for synthesizing needle-like diamond particle

Info

Publication number
JPS62269701A
JPS62269701A JP61113234A JP11323486A JPS62269701A JP S62269701 A JPS62269701 A JP S62269701A JP 61113234 A JP61113234 A JP 61113234A JP 11323486 A JP11323486 A JP 11323486A JP S62269701 A JPS62269701 A JP S62269701A
Authority
JP
Japan
Prior art keywords
diamond
catalyst
graphite
carbon raw
carbon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61113234A
Other languages
Japanese (ja)
Other versions
JPH0521019B2 (en
Inventor
Osamu Fukunaga
脩 福長
Manabu Miyamoto
学 宮本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute for Research in Inorganic Material
Original Assignee
National Institute for Research in Inorganic Material
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National Institute for Research in Inorganic Material filed Critical National Institute for Research in Inorganic Material
Priority to JP61113234A priority Critical patent/JPS62269701A/en
Publication of JPS62269701A publication Critical patent/JPS62269701A/en
Publication of JPH0521019B2 publication Critical patent/JPH0521019B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • B01J3/062Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies characterised by the composition of the materials to be processed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/0605Composition of the material to be processed
    • B01J2203/061Graphite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/065Composition of the material produced
    • B01J2203/0655Diamond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00Processes utilising sub- or super atmospheric pressure
    • B01J2203/06High pressure synthesis
    • B01J2203/0675Structural or physico-chemical features of the materials processed
    • B01J2203/068Crystal growth

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

PURPOSE:To synthesize needle-like diamond under and at a low pressure and low temp. by using carbon obtd. by carbonizing an org. high-polymer material by heating in a reducing atmosphere or pyrolytic graphite by a vapor synthesis method. CONSTITUTION:Carbon raw materials 5 and catalysts 6 are laminated via salt plates and salt pipes 3, 4 for insulating a graphite heater 1 and sample on the inside of the heater 1 and graphite end plates 2. The above-mentioned carbon raw materials are used as the carbon raw materials and an alloy or pure iron contg. >=75wt% iron is used as the catalyst. As an example, the needle-like diamond can be synthesized at >=75% ratio by using the material prepd. by adding 1% HNO3 to a furfuryl alcohol and subjecting the mixture to dehydration condensation at 60 deg.C, carbonizing the mixture for 4hr at 1,000 deg.C in N2, blanking the carbonized material to a disk and treating the disk for 3hr at 1,800 deg.C in a vacuum as the carbon raw material 5 and an alloy of 90Fe:10Ni as the cata lyst, respectively, and treating the same for 12min at 1,430 deg.C under 58 kilobar.

Description

【発明の詳細な説明】 3、発明の詳細な説明 産業上の利用分野 本発明は樹脂ボンド砥石、深針用材料として有用な針状
ダイヤモンドの合成方法に関する。
Detailed Description of the Invention 3. Detailed Description of the Invention Field of Industrial Application The present invention relates to a method for synthesizing acicular diamond useful as a material for resin-bonded grindstones and deep needles.

本発明において言う針状ダイヤモンドとは、短軸に対す
る長軸の比が少なくとも2以上で、特定の結晶学方向に
伸びたダイヤモンド粒子を言う。
The term "acicular diamond" used in the present invention refers to diamond particles having a long axis to short axis ratio of at least 2 and extending in a specific crystallographic direction.

従来技術 ダイヤモンドの合成方法は種々知られているが、その代
表的なものとしては、例えば特公昭37−4407、号
がある。
BACKGROUND OF THE INVENTION Various methods for synthesizing diamond are known, and a typical one is disclosed in Japanese Patent Publication No. 37-4407.

この方法は周期律表■族(Fe、Co、Ni。This method applies to Group II of the periodic table (Fe, Co, Ni).

Ru、Rh、Rd、Os、Ir、Pt)に属する元素あ
るいはCr、Ta、Mnまたはこれを含む合金を触媒と
してグラファイトと共存させ、1200℃以上、ダイヤ
モンド安定力下に保持してダイヤモンドを析出させる方
法である。この方法で得られるダイヤモンド粒子の形態
は(111)と(100)面で構成された塊状の6−8
面体かあるいは不規則形状の粒子であり、針状ダイヤモ
ンドは合成できなかった。
An element belonging to the group Ru, Rh, Rd, Os, Ir, Pt) or Cr, Ta, Mn or an alloy containing these is used as a catalyst to coexist with graphite and held at 1200°C or higher under diamond stabilizing force to precipitate diamond. It's a method. The morphology of the diamond particles obtained by this method is a block-like 6-8 composed of (111) and (100) planes.
Acicular diamonds could not be synthesized because they were faceted or irregularly shaped particles.

従来、針状ダイヤモンドの合成としては、ダイヤモンド
の原料となる炭素質物質とダイヤモンドを晶出させる触
媒金属とを積層もしくは同心円状に配置し、その両者の
界面にダイヤモンド合成に不活性な金属例えばAu、A
g、Cu、Pt。
Conventionally, acicular diamonds have been synthesized by stacking or concentrically arranging a carbonaceous material that is a raw material for diamonds and a catalyst metal that crystallizes diamonds, and adding a metal that is inert to diamond synthesis, such as Au, to the interface between the two. ,A
g, Cu, Pt.

Ti、Zr、Hf、AI、Zn、Sn、Pb。Ti, Zr, Hf, AI, Zn, Sn, Pb.

V、 N b 、 T a 、 M o 、 Wを介在
させ圧力下に加熱する方法(特開昭55−167117
号公報)が知られている。該方法は不活性金属で共晶温
度を上げ、融液の浸入を助長させるとするものであり、
従って圧力を65kb以上、温度を使用触媒と炭素の共
晶温度よりも200℃以上高い温度を必要とした。
A method of heating under pressure with V, Nb, Ta, Mo, W interposed (Japanese Patent Application Laid-Open No. 55-167117
Publication No.) is known. This method uses an inert metal to raise the eutectic temperature and promote the penetration of the melt,
Therefore, the pressure was required to be 65 kb or more, and the temperature was required to be 200° C. or more higher than the eutectic temperature of the catalyst and carbon used.

発明の目的 本発明は前記の問題点を解消すべくなされたもので、そ
の目的は炭素質原料と触媒の界面にダイヤモンドの合成
に不活性な金属を介在させることなく、かつ、圧力、温
度をより低くて針状ダイヤモンドを合成する方法を提供
するにある。
Purpose of the Invention The present invention has been made to solve the above-mentioned problems, and its purpose is to eliminate the presence of metals that are inert to diamond synthesis at the interface between the carbonaceous raw material and the catalyst, and to reduce pressure and temperature. The purpose of the present invention is to provide a method for synthesizing lower and acicular diamonds.

発明の構成 本発明者らは前記目的を達成すべく鋭意研究の結果、炭
素質原料として、有機高分子物質を還元性雰囲気中で加
熱炭化して得られた炭素または気相合成法によるパイロ
リティック黒鉛を使用し、触媒として鉄を75重量%以
上含む合金または純鉄を使用すると、従来法よりも低圧
、低温で容易に針状ダイヤモンドを合成し得られること
を究明し得た。この知見に基いて本発明を完成した。
Structure of the Invention As a result of intensive research to achieve the above object, the present inventors have found that, as a carbonaceous raw material, carbon obtained by heating and carbonizing an organic polymer substance in a reducing atmosphere or pyrolytic carbon obtained by a gas phase synthesis method. It has been found that by using graphite and an alloy containing 75% by weight or more of iron or pure iron as a catalyst, acicular diamond can be easily synthesized at lower pressure and lower temperature than conventional methods. The present invention was completed based on this knowledge.

本発明の要旨は 炭素原料と触媒を相互に接触するように、両者を積層ま
たは同心円状に配置し、炭素と触媒の共晶温度以上で、
ダイヤモンドと黒鉛の平衡線以上の圧力の下でダイヤモ
ンドを合成する方法におい成性によるパイロリティック
黒鉛を使用し、触媒として鉄を75重量%以上含む合金
または純鉄を使用することを特徴とする針状ダイヤモン
ド粒子の合成方法、にある。
The gist of the present invention is to arrange a carbon raw material and a catalyst in a layered manner or concentrically so that they are in contact with each other, and at a temperature higher than the eutectic temperature of the carbon and catalyst.
A needle characterized in that a method for synthesizing diamond under a pressure equal to or higher than the equilibrium line of diamond and graphite uses pyrolitic graphite formed by synthesis, and an alloy containing 75% by weight or more of iron or pure iron is used as a catalyst. A method for synthesizing shaped diamond particles.

本発明の方法においては、炭素原料として有機り黒鉛を
使用し、触媒として鉄を75重量%以上含む合金または
純鉄を組合せ使用することが必要である。前記炭素を使
用し、触媒としてFeよりも炭化物が安定なMn、Cr
を触媒を使用すると針状ダイヤモンドは得られず、また
、Feよりも炭化物が不安定なCo、Niを使用しても
針状ダイヤモンドは得られない。
In the method of the present invention, it is necessary to use organic graphite as a carbon raw material and an alloy containing 75% by weight or more of iron or pure iron as a catalyst in combination. Using the above-mentioned carbon, Mn and Cr, whose carbides are more stable than Fe, are used as catalysts.
Needle-shaped diamonds cannot be obtained if a catalyst is used, and needle-shaped diamonds cannot be obtained even if Co or Ni, whose carbides are more unstable than Fe, are used.

また触媒として鉄を75%以上含む合金または純鉄を使
用し、炭素原料として普通の黒鉛を使用すると、針状ダ
イヤモンドは得られないか、得られても5%以下と僅少
である。
Furthermore, if an alloy containing 75% or more of iron or pure iron is used as a catalyst and ordinary graphite is used as a carbon raw material, needle-like diamonds cannot be obtained, or even if they are obtained, the amount is as small as 5% or less.

本発明の方法により得られる針状ダイヤモンド粒子の1
例を示すと第1図の通りである。この針状ダイヤモンド
粒子は長軸1200μm、短軸200μm、長/短軸比
は6であり、長軸方向はほぼ<100>に平行である。
1 of acicular diamond particles obtained by the method of the present invention
An example is shown in FIG. This acicular diamond particle has a long axis of 1200 μm, a short axis of 200 μm, a long/short axis ratio of 6, and the long axis direction is approximately parallel to <100>.

このように長軸方向が配向する理由は詳細には明らかで
ないが、原料と触媒との界面に微細なダイヤモンドが析
出し、その間から針状晶が伸び、この場合界面の析出結
晶が一様でないと収率よく針状晶が得られない。この析
出結晶を一様にするのに鉄触媒が適当であると考えられ
る。炭素原料としては有機高分子物質を還元性雰囲気中
で加熱炭化したもの、またはメタンガスを気相分解した
パイロリティック黒鉛が使用される。炭素原料を生成す
る有機高分子物質としては、ヂビニルヘンゼンポリマー
、ポリアセチルニトリル、フルフリルアルコール縮合物
等が挙げられる。使用する炭素の密度は1.2〜2.2
g/ccであることが好ましい。黒鉛化度は特に影響が
ない。
The reason why the long axis is oriented in this way is not clear in detail, but fine diamonds are precipitated at the interface between the raw material and the catalyst, and needle-shaped crystals extend from between them, and in this case, the precipitated crystals at the interface are not uniform. Needle crystals cannot be obtained in good yield. It is believed that an iron catalyst is suitable for making the precipitated crystals uniform. As the carbon raw material, an organic polymer material obtained by heating and carbonizing in a reducing atmosphere, or pyrolytic graphite obtained by decomposing methane gas in the gas phase is used. Examples of organic polymer substances that produce carbon raw materials include divinylhensen polymer, polyacetyl nitrile, furfuryl alcohol condensate, and the like. The density of carbon used is 1.2 to 2.2
g/cc is preferred. The degree of graphitization has no particular effect.

触媒は純鉄が最も好ましいが、Feが75重量%以上を
含む合金でも収率よく針状ダイヤモンドが得られる。F
eが50重量%より針状ダイヤモンドが合成されるが、
収率が悪く、収率よく得るためには75重量%以上であ
ることが必要である。
The catalyst is most preferably pure iron, but even alloys containing 75% by weight or more of Fe can yield acicular diamonds in good yield. F
Acicular diamond is synthesized when e is 50% by weight.
The yield is poor, and in order to obtain a good yield, it is necessary to have a content of 75% by weight or more.

合成温度及び圧力は、炭素と触媒の共晶温度以上で、ダ
イヤモンドと黒鉛の平衡線以上の圧力であればよく特に
高温、高圧であることを必要としない。
The synthesis temperature and pressure need only be above the eutectic temperature of carbon and catalyst and above the equilibrium line of diamond and graphite, and do not need to be particularly high temperature or pressure.

実施例1゜ 試料構成を第2図に示す。図中1は黒鉛ヒーター、2は
黒鉛端板、3と4はヒーターと試料とを絶縁するための
食塩板と食塩管、5は炭素原料。
Example 1 The sample structure is shown in FIG. In the figure, 1 is a graphite heater, 2 is a graphite end plate, 3 and 4 are a salt plate and salt pipe for insulating the heater and the sample, and 5 is a carbon raw material.

6は触媒を示す。6 represents a catalyst.

炭素原料5として、フルフリルアルコールを60℃で1
%HNOffを加え、脱水縮合させたものを、窒素中で
1000℃で4時間炭化し、径7m、厚さ1詣の円板に
打抜き、さらに真空中(〜I Xi 0−5Torr)
で1800℃で3時間処理したものを用いた。
As the carbon raw material 5, furfuryl alcohol was added at 60°C.
%HNoff was added and the resulting dehydration condensation was carbonized in nitrogen at 1000°C for 4 hours, punched into a disk with a diameter of 7 m and a thickness of 1 mm, and further in vacuum (~I Xi 0-5 Torr).
The sample was treated at 1800°C for 3 hours.

また触媒として純鉄を径7龍、厚さ1鶴の円板を用いた
。これらを第2図のように構成し、58キロバール、 
1430℃で12分間処理した。これにより大部分が針
状ダイヤモンド粒子からなり、長軸の長さ1000〜1
500um 、短軸の長さ200〜300μmのダイヤ
モンド粒子が得られた。これら粒子の配向性をプリセツ
ション写真で調べたところ、長軸の方向は<100>に
ほぼ平行であった。
In addition, a pure iron disk with a diameter of 7 mm and a thickness of 1 mm was used as a catalyst. These are configured as shown in Figure 2, and the pressure is 58 kilobar,
It was treated at 1430°C for 12 minutes. As a result, most of the diamond particles are acicular, with a long axis length of 1000 to 1
Diamond particles with a diameter of 500 um and a short axis length of 200 to 300 um were obtained. When the orientation of these particles was examined using preset photographs, the direction of the long axis was almost parallel to <100>.

実施例2゜ 実施例1と同じ試料構成で、炭素原料の種類のみを変更
し、58キロバール、 1450℃で15分間処理した
。その結果は次の第1表の通りであった。
Example 2 The sample composition was the same as in Example 1, only the type of carbon raw material was changed, and the sample was treated at 58 kbar and 1450° C. for 15 minutes. The results were as shown in Table 1 below.

第   1   表 パイロリティック黒鉛    97% 比較例 市販高結晶質黒鉛       0% 市販炭素賞黒鉛       0〜5%実施例3゜ 実施例1と同じ試料構成で、実施例1に記載したフルフ
リルアルコール縮金物由来の炭素を使用し、触媒を変え
て、圧力58キロバール、 1470℃で15分間処理
した。その結果は次の第2表の通りであった。
Table 1 Pyrolytic graphite 97% Comparative example Commercially available high crystalline graphite 0% Commercially available carbon prize graphite 0-5% Example 3 Same sample composition as Example 1, derived from the furfuryl alcohol condensate described in Example 1 of carbon was used and the catalyst was changed and treated at 1470° C. for 15 minutes at a pressure of 58 kbar. The results are shown in Table 2 below.

第   2   表 Fe90 Ni1O75% Fe75 Ni25  70% 比較例 F e70. N i15. Co15   35%F
e64.Ni36       25%Fe50.Ni
50        5%Cr70. N i30  
      0%Mn70.Ni30        
0%全発明効果 実施例が示すように、本発明の方法によると、従来法に
おけるような、炭素原料と触媒との界面にダイヤモンド
の合成に不活性な金属を介在させることなく、比較的低
圧力、低温度で容易に収率よく針状ダイヤモンド粒子を
合成し得られる優れた効果を奏し得られる。
Table 2 Fe90 Ni1O75% Fe75 Ni25 70% Comparative example F e70. Ni15. Co15 35%F
e64. Ni36 25%Fe50. Ni
50 5%Cr70. Ni30
0%Mn70. Ni30
0% total invention effect As shown in the examples, the method of the present invention does not require the presence of metals that are inactive in diamond synthesis at the interface between the carbon raw material and the catalyst, as in the conventional method, and the effect of the invention is relatively low. Acicular diamond particles can be easily synthesized in high yield under pressure and low temperature, and excellent effects can be obtained.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の方法で得られる針状ダイヤモンド粒子
の一例の写真、第2図は試料構成の一実施態様図である
。 l:黒鉛ヒーター、   2:黒鉛端板、3.4=ヒー
ターと試料とを絶縁するための食塩板と食塩管、 5:炭素原料、    6:触媒。
FIG. 1 is a photograph of an example of acicular diamond particles obtained by the method of the present invention, and FIG. 2 is a diagram of an embodiment of the sample structure. 1: Graphite heater, 2: Graphite end plate, 3.4 = Salt plate and salt pipe for insulating the heater and sample, 5: Carbon raw material, 6: Catalyst.

Claims (1)

【特許請求の範囲】[Claims] 1)炭素原料と触媒を相互に接触するように、両者を積
層または同心円状に配置し、炭素と触媒の共晶温度以上
で、ダイヤモンドと黒鉛の平衡線以上の圧力の下でダイ
ヤモンドを合成する方法において、炭素原料として、有
機高分子物質を還元性雰囲気中で加熱炭化して得られた
非晶質炭素または気相合成法によるパイロリティック黒
鉛を使用し、触媒として鉄を75重量%以上含む合金ま
たは純鉄を使用することを特徴とする針状ダイヤモンド
粒子の合成方法。
1) A carbon raw material and a catalyst are arranged in layers or concentrically so that they are in contact with each other, and diamond is synthesized at a temperature higher than the eutectic temperature of carbon and the catalyst and a pressure higher than the equilibrium line of diamond and graphite. In the method, amorphous carbon obtained by heating and carbonizing an organic polymer substance in a reducing atmosphere or pyrolytic graphite obtained by vapor phase synthesis is used as a carbon raw material, and contains 75% by weight or more of iron as a catalyst. A method for synthesizing acicular diamond particles characterized by using alloy or pure iron.
JP61113234A 1986-05-16 1986-05-16 Method for synthesizing needle-like diamond particle Granted JPS62269701A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61113234A JPS62269701A (en) 1986-05-16 1986-05-16 Method for synthesizing needle-like diamond particle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61113234A JPS62269701A (en) 1986-05-16 1986-05-16 Method for synthesizing needle-like diamond particle

Publications (2)

Publication Number Publication Date
JPS62269701A true JPS62269701A (en) 1987-11-24
JPH0521019B2 JPH0521019B2 (en) 1993-03-23

Family

ID=14606965

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61113234A Granted JPS62269701A (en) 1986-05-16 1986-05-16 Method for synthesizing needle-like diamond particle

Country Status (1)

Country Link
JP (1) JPS62269701A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2469781C1 (en) * 2011-04-28 2012-12-20 Игорь Владимирович Федосеев Method of obtaining diamond whiskers
CN108658596A (en) * 2018-04-28 2018-10-16 深圳市赛普戴蒙德科技有限公司 graphite sheet and its manufacturing method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59164609A (en) * 1983-03-11 1984-09-17 Showa Denko Kk Method for synthesizing diamond

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59164609A (en) * 1983-03-11 1984-09-17 Showa Denko Kk Method for synthesizing diamond

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2469781C1 (en) * 2011-04-28 2012-12-20 Игорь Владимирович Федосеев Method of obtaining diamond whiskers
CN108658596A (en) * 2018-04-28 2018-10-16 深圳市赛普戴蒙德科技有限公司 graphite sheet and its manufacturing method

Also Published As

Publication number Publication date
JPH0521019B2 (en) 1993-03-23

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