JPS62224558A - Automatic machining device in machine tool - Google Patents

Automatic machining device in machine tool

Info

Publication number
JPS62224558A
JPS62224558A JP61065049A JP6504986A JPS62224558A JP S62224558 A JPS62224558 A JP S62224558A JP 61065049 A JP61065049 A JP 61065049A JP 6504986 A JP6504986 A JP 6504986A JP S62224558 A JPS62224558 A JP S62224558A
Authority
JP
Japan
Prior art keywords
workpiece
loader
setup
pallet
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61065049A
Other languages
Japanese (ja)
Other versions
JPH0364266B2 (en
Inventor
Hideharu Yamanaka
山中 日出晴
Shinsaku Yasuda
安田 新作
Kunio Kanetani
金谷 国夫
Hidekazu Fujiwara
藤原 英一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okuma Corp
Original Assignee
Okuma Machinery Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okuma Machinery Works Ltd filed Critical Okuma Machinery Works Ltd
Priority to JP61065049A priority Critical patent/JPS62224558A/en
Publication of JPS62224558A publication Critical patent/JPS62224558A/en
Publication of JPH0364266B2 publication Critical patent/JPH0364266B2/ja
Granted legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Multi-Process Working Machines And Systems (AREA)
  • General Factory Administration (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

PURPOSE:To eliminate conveyers connecting individual devices so as to obtain complete automation of machining including similar article machining by disposing an outboard automatic cleaner and an outboard automatic setup/assembly device between a combined machine tool and a pallet transfer device and connecting them by a planer-type loader. CONSTITUTION:An outboard automatic cleaner 4 and an outboard automatic setup/ assembly device 5 are disposed in juxtaposed relation between a combined machine tool 1 and a pallet transfer deice 2, and a planer-type NC control loader 3 of orthogonal coordinates is provided between these devices, so that a workpiece on the pallet transfer device 2 is received by the loader 3 and carried to a chucking position of the combined machine tool 1. During machining, the loader 3 makes the assembly device 5 temporarily receive a setup on a pallet, and carries the machined workpiece to the cleaner 4, and after cleaning of the workpiece which is kept gripped, it carries the cleaned workpiece to the assembly device 5 where the cleaned workpiece is assembled to the setup, and the assembled article is delivered to a pallet on the pallet transfer device 2 by the loader 3. This construction eliminates necessity of conveyers connecting individual devices and permits realization of complete automation of machining including similar article machining.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は工作機械において工作物の搬送、加工。[Detailed description of the invention] Industrial applications The present invention relates to conveying and processing workpieces in machine tools.

加工済工作物の清掃、段取り組付は等の一連の工程をシ
ステムにまとめた自動加工装置に関する。
The present invention relates to an automatic processing device that integrates a series of processes such as cleaning and mounting of processed workpieces into a system.

従来技術 FMSなどで自動加工が行われる場合、工作物或いはパ
レットの加工機、コンベアへの搬出入はロボット、ロー
ダ等に寄って自動搬出入されている。
When automatic processing is performed using a conventional FMS or the like, workpieces or pallets are automatically carried in and out of processing machines and conveyors using robots, loaders, and the like.

発明が解決しようとする問題点 しかしこのような場合においても、加工済み工作物の清
掃は取り外して機外で人手によりエア吹き付け、真空吸
引等の手段を用いて行っていた。
Problems to be Solved by the Invention However, even in such cases, the processed workpiece has to be removed and cleaned manually outside the machine using means such as air blowing or vacuum suction.

また次工程で加工のための段取りと加工済工作物との組
付は操作並びにそれを次工程に送り出す操作は人手に鎖
っているのが実情であり、完全自動化にまで達していな
かった。
In addition, the actual situation is that the setup for processing in the next process, the assembly of the processed workpiece, and the operation of sending it to the next process are manually controlled, and complete automation has not been reached.

問題点を解決するための手段 NCによって直角3方向に位置制御される門形ローダ3
と、該門形ローダ3の搬送範囲に工作物受渡し位置を有
するパレット移送機2と、NCによって制御される複合
加工allと、該複合加工機lと前記パレット移送機2
との間に介在され複合加工機1で加工された工作物を機
外で清掃する自動清掃装置4と、該自動清掃袋W!、4
で清掃された工作物を次工程のための段取りに組立てる
自動段取り組付は装置5とを含んだものである。
Means for solving the problem Portal type loader 3 whose position is controlled in three orthogonal directions by NC
, a pallet transfer machine 2 having a workpiece delivery position within the conveyance range of the portal loader 3, a complex machining machine all controlled by an NC, a multi-tasking machine 1 and the pallet transport machine 2.
and an automatic cleaning device 4 that cleans the workpiece processed by the multitasking machine 1 outside the machine, and the automatic cleaning bag W! , 4
The automatic stage assembly for assembling the cleaned workpiece in preparation for the next process includes a device 5.

実施例 以下本発明の実施例を図面にもとづき説明する。Example Embodiments of the present invention will be described below based on the drawings.

先ず本装置の概略を第1.2.3図にもとづいて説明す
る。複合加工機としては本例では自動工具交換装置付の
4軸NC制御旋盤1を用いる。この旋盤lの前側で離れ
た位置に平行にパレット移送機2を配置し、そのパレッ
ト受渡し位置は旋盤に近い位置に設けられている。旋盤
1とパレット移送機2との間には並列して加工済工作物
の機外自動清掃装置4と、機外自動段取り組付は装置5
が設けられている。そしてこれ等の間を自由に搬送する
門形直交座標のNC制御ローダ3が設置されており、パ
レット移送機2の受渡し位置のパレット上の工作物をロ
ーダ3が受取り、旋盤lのチャフキング位置に搬送する
。加工中にローダ304 はパレット上の段取り541
を自動段取り組付は装置5に仮受けさせる0次いでロー
ダ304 は加工済みとなった工作物Wを機外自動′t
#掃装置4に搬送し把持状態で清掃したあと次いで機外
自動段取り組付は装置5に搬送して渡し、段取り541
に清掃済みの工作物を組付ける0組付けたあと段取り5
41 をローダ304はパレット移送1a2上のパレッ
トに渡すものである。
First, the outline of this apparatus will be explained based on FIG. 1.2.3. In this example, a 4-axis NC-controlled lathe 1 with an automatic tool changer is used as the multi-tasking machine. A pallet transfer machine 2 is arranged in parallel at a remote position in front of the lathe l, and its pallet delivery position is provided at a position close to the lathe. Parallel between the lathe 1 and the pallet transfer machine 2 is an external automatic cleaning device 4 for machined workpieces, and an automatic external stage mounting device 5.
is provided. A portal-shaped orthogonal coordinate NC-controlled loader 3 is installed to freely transport the workpieces between them, and the loader 3 receives the workpiece on the pallet at the delivery position of the pallet transfer machine 2, and transfers the workpiece to the chuffing position of the lathe l. Transport to. During processing, the loader 304 performs setup 541 on the pallet.
The automatic stage is mounted on the device 5 temporarily, and then the loader 304 automatically transfers the machined workpiece W to the outside of the machine.
# After being conveyed to the sweeping device 4 and cleaned while being gripped, the external automatic stage assembly is then conveyed to the device 5 and handed over to the setup 541.
Assemble the cleaned workpiece to 0 Setup after assembly 5
The loader 304 transfers 41 to the pallet on the pallet transport 1a2.

旋盤1は公知のものであって、ベッド101上の2&f
lのX軸方向案内面上にはサドル102がそれぞれ載置
されサーボモータで回転されるボールねしによりそれぞ
れ独立にZ軸位置制御される。2つのサドル102上に
はそれぞれX軸方向の案内面が設けられて、各々タレッ
ト104を有する刃物台103が載置されサーボモータ
で回転されるボールねじによりそれぞれ独立にX軸位置
制御される。ベッド101 の左端には主軸台105が
設けられていて、ヂャソクを嵌着した主軸が回転可能に
軸承され、またヘッド101 の右横には多数の工具を
貯蔵したマガジン106が設置されていて、上部をX軸
方向に走行する自動工具交(負装置及びサブアーム等に
よって上側の四角形のタレット104の工具とマガジン
106の工具とが必要により交換される。
The lathe 1 is a known one, and the lathe 2 &f on the bed 101 is
Saddles 102 are respectively placed on the X-axis direction guide surfaces of 1, and their Z-axis positions are independently controlled by ball screws rotated by servo motors. A guide surface in the X-axis direction is provided on each of the two saddles 102, and a tool rest 103 having a turret 104 is placed on each saddle, and the X-axis position is independently controlled by a ball screw rotated by a servo motor. A headstock 105 is provided at the left end of the bed 101, on which a main shaft fitted with a jack is rotatably supported, and a magazine 106 storing a large number of tools is installed on the right side of the head 101. The tools in the upper rectangular turret 104 and the tools in the magazine 106 are exchanged as necessary by an automatic tool exchange (negative device, sub-arm, etc.) running in the X-axis direction on the upper part.

パレット移送機2は前工程1次工程機と接続されるパレ
ットラインに対して直角方向に設置された2本のレール
201端の減速機付モータ202で回転される上端のス
プロケット軸203のスプロケットと他端のそれぞれの
スプロケットとの間に掛けられたチェーンによってレー
ル201 上にij!!されるパレット台204が移送
され、工作物受渡し位置とパレットライン位置にパレッ
トを移送し位置決めさせるものである。
The pallet transfer machine 2 has a sprocket on a sprocket shaft 203 at the upper end which is rotated by a motor 202 with a reducer at the end of two rails 201 installed perpendicularly to the pallet line connected to the primary process machine in the previous process. ij! on the rail 201 by a chain hung between each sprocket at the other end! ! The pallet stand 204 is moved, and the pallets are transferred and positioned to the workpiece delivery position and the pallet line position.

ローダ3は4隅に設立された支柱301 をトップビー
ム302によって枠組されており、このトップビーム3
02上をX軸方向にNCで位置制御される走行ビーム3
03が載架され、この走行ビーム303にオートローダ
304がill!置されX軸方向にNCで位置制御され
る。オートローダ304は公知の構造を有するもので、
モータ306によって水平に開閉されるグリッパ305
が反転可能で且つ上下Y軸方向に位置制御される。
The loader 3 is framed by a top beam 302 with support columns 301 installed at the four corners, and this top beam 3
Traveling beam 3 whose position is controlled by NC in the X-axis direction on 02
03 is mounted, and an autoloader 304 is mounted on this traveling beam 303. The position is controlled by NC in the X-axis direction. The autoloader 304 has a known structure,
Gripper 305 opened and closed horizontally by motor 306
is reversible and its position is controlled in the vertical Y-axis direction.

機外自動洗浄装置4は4本の脚401上に四角枠402
が設けられている。この四角枠402の天井は両側の平
行な案内403上に水平に載置され駆動シリンダ404
で互いに反対方向に中央で開閉されるシャッタ式天井ド
ア405が設けられていて、天井ドア405が閉じられ
たとき中央にオートローダ304のグリッパ305を挿
入状態で密閉する窓及びゴムバンキングが設けられてい
る。グリッパ305の把持工作物の把持軸上の四角枠4
02の両横層には工作物側に向は工作物Wと平行な一直
線上に複数個のエア及びオイルミスト用のノズルをそれ
ぞれ片側に穿設したノズル板406をT字状に固着した
中空軸407がそれぞれのブラケット408によって軸
受を介して回転可能に軸承されている。この中空軸40
7内のノズルへの配管は回転継手409によってオイル
ミスト発生器421 と接続した供給管420と、また
回転継手410によって圧力空気供給管411 に接続
されている。そして中空軸408にはスプロケソl−4
12が固着されていて、m401に回転可能に軸承され
た中間軸413のスプロケ−z)414とチェーン41
5で連結され、キャードモータ416で回転される。な
おノズル板406は片側はエアのみを供給することもあ
る。四角枠402の底は移動可能なドレーン受417に
IJP油を集める漏斗418が切粉を受はスクリーン仮
419の下に設けられている。
The external automatic cleaning device 4 has a square frame 402 on four legs 401.
is provided. The ceiling of this square frame 402 is placed horizontally on parallel guides 403 on both sides, and the drive cylinder 404
A shutter-type ceiling door 405 that opens and closes at the center in opposite directions is provided, and a window and rubber banking are provided in the center to seal the gripper 305 of the autoloader 304 in the inserted state when the ceiling door 405 is closed. There is. Square frame 4 on the gripping axis of the workpiece held by the gripper 305
In both horizontal layers of 02, a hollow nozzle plate 406 having a plurality of air and oil mist nozzles perforated on one side in a straight line parallel to the workpiece W on the workpiece side is fixed in a T-shape. A shaft 407 is rotatably supported by each bracket 408 via a bearing. This hollow shaft 40
The piping to the nozzle in 7 is connected to a supply pipe 420 connected to an oil mist generator 421 by a rotary joint 409, and to a pressurized air supply pipe 411 by a rotary joint 410. And the hollow shaft 408 has a sprocket l-4
12 is fixed, and the intermediate shaft 413 is rotatably supported on the m401, and the sprocket 414 and the chain 41
5 and rotated by a card motor 416. Note that one side of the nozzle plate 406 may supply only air. At the bottom of the rectangular frame 402, a movable drain receiver 417 is provided with a funnel 418 for collecting IJP oil and a temporary screen 419 for collecting chips.

機外自動段取り組付は装置5はベース501上第7図左
側に軸心を左右方向水平とする旋回台502が設立され
ており、軸受によって割り出し筒503が回転可能に軸
承されている0割り出し筒503の前端面の凹所直径方
向に同ピンチの右ねじ、左ねじを中央より両側に刻設し
たバイス開閉ねじ504が軸端において軸受によって回
転のみ可能に軸承されている。そしてそのそれぞれのね
じに把持■面を互いの対向側に有するバイス爪505が
半径方向に移動のみ可能に対称に螺合されている。また
バイス開閉ねじ504には歯車506が固着されており
、歯車506がバイス駆動モータ507 の出力軸から
歯車を介して回転が伝達され、バイス爪505は同時に
同量互いに反対方向に移動される。割り出し筒503に
は同心にウオームホイール508が固着され、旋回台5
02に設けたサーボモータ509の出力軸と一体に連結
したウオーム510によって精密なC軸側出しが行われ
る。この割り出し角度は図示しない位置検出器によって
検出される。さらに割り出し筒503の中心貫通穴には
引き込み軸511が挿通されており、旋回台502に設
けられた引き込み用シリンダ512のピストンロード端
と引き込み軸511後端とがレバー513端におりて枢
結され、レバー513がその中央でブラケット514に
枢支されている。また引き込み輔511 のm■端には
スラスト軸受によって回転のみ可能に引き込み軸@51
5が連結されている。この引き込み軸頭515は基部に
歯車516が同心に固着され、基部は軸心と直角方向に
挿通するバイス開閉ねじ504に対して引き込み軸頭5
15が後述の段取り引き込み時の軸方向の移動と段取り
係合のための90″旋回に対して干渉しないように2個
所の連結部515aを残して大きく削り取られている。
The device 5 is equipped with a swivel table 502 on the left side of the base 501 in FIG. A vice opening/closing screw 504, which has a right-handed thread and a left-handed thread of the same pinch on both sides from the center in the diametrical direction of the recess on the front end surface of the cylinder 503, is rotatably supported by a bearing at the shaft end. Vise claws 505 having gripping surfaces on opposite sides are symmetrically screwed onto each of the screws so as to be movable only in the radial direction. A gear 506 is fixed to the vise opening/closing screw 504, and rotation of the gear 506 is transmitted from the output shaft of a vise drive motor 507 via the gear, so that the vise pawls 505 are simultaneously moved by the same amount in opposite directions. A worm wheel 508 is fixed concentrically to the index tube 503, and the swivel base 5
Precise C-axis side extraction is performed by a worm 510 that is integrally connected to the output shaft of a servo motor 509 provided at 02. This indexing angle is detected by a position detector (not shown). Further, a retraction shaft 511 is inserted through the center through hole of the indexing cylinder 503, and the piston load end of the retraction cylinder 512 provided on the swivel base 502 and the rear end of the retraction shaft 511 are pivoted to the end of the lever 513. A lever 513 is pivotally supported by a bracket 514 at its center. In addition, the m end of the retractor 511 is equipped with a retractor shaft @51 that can only be rotated by a thrust bearing.
5 are connected. A gear 516 is concentrically fixed to the base of the retraction shaft head 515, and the retraction shaft head
15 is largely shaved off leaving two connecting portions 515a so as not to interfere with the axial movement during setup pull-in and the 90'' turn for setup engagement, which will be described later.

引き込み軸頭515の前方突出部は小径軸515bであ
って、先端に側面が二方取りされた保合片519が垂直
方向に丁字形に形成されている。歯車516は割り出し
筒503の凹所に半径と平行に設けられた旋回用シリン
ダ517のピストンロッドに一体のラック518 と噛
み合っており、保合片51’llを保合位置の水平方向
に90°旋回させる。
The front protruding portion of the retraction shaft head 515 is a small diameter shaft 515b, and a retaining piece 519 with two sides cut at the tip is vertically formed in a T-shape. The gear 516 is engaged with a rack 518 that is integrated with the piston rod of a rotating cylinder 517 that is provided parallel to the radius in the recess of the index cylinder 503, and the locking piece 51'll is moved 90 degrees horizontally to the locking position. Swirl.

ベース501 にはさらに旋回台502の軸心方向の水
平案内面501a上にサドル521が摺動可能にizさ
れサーボモータ522で回転される送りねじ523によ
ってナンドを介してZ軸方向に位置制御される。サドル
521上のX軸方向の案内面521aにはテーブル52
4が載置されサーボモータ525で回転される送りねじ
526でナツトを介してX軸方向に位置制御される。こ
のテーブル524上には段取り仮受装置の枠体531が
締着されており、割り出し筒503の軸心と同じ高さで
平行な軸心を有する段取り仮受軸532が軸受けによっ
て旋回のみ可能に軸承されている0段取り仮受軸532
にはシリンダ533が形成され嵌装されたピストン53
4 のピストンロード535がシリンダの割り出し筒便
の壁面を貫通して穴532a内に突出している。穴53
2aには段取り541 のプルスタッド542を引き込
む周知の割コレフト53Gが基部のリングばねで開き得
手に収納されており、ピストンロッド535の首部と係
合していてピストン534 の前後進でコレット536
が開閉されるとともに後述の段取りのプルスタッド54
2を引き込む。段取り541 は例えばマシニングセン
タの自動位置決め且つ自動撞着されうるように裏側に取
り付は面と位置決めカップリングと中心にプルスタンド
542を有し、表面の工作物取り付は面には芯出し案内
面を有し且つ工作物Wを一体に締着するボルト543が
円周上数個所軸心と平行に設けられている。このボルト
543 はばね544によってねじ部が引き込み方向に
常時付勢され、後述の締付装置によって押し出され工作
物Wのねじ穴に螺合する位置関係に設けられている。ま
た段取り541表面の工作物のボルトねし穴とボルト5
43の位置を合わせるため先端がテーバの位置決めピン
533が植設されている。そして段取り541の表面中
心に引き込み軸頭の保合片519が挿入しうる穴が設け
られ、穴の蓋545は二方通りされた保合片519が通
過できる相似の窓が垂直方向に穿設され、係合片519
の90@旋回によって蓋545と係合片519が係合し
うる状態となる。仮受軸532の外径に切欠532bが
設けられていて枠体531 よりの突片538が挿入し
、切欠532bとの間にばねが介装されていて仮受軸5
32がフローティング可能となっている。
The base 501 further has a saddle 521 slidably mounted on a horizontal guide surface 501a in the axial direction of the swivel table 502, and whose position is controlled in the Z-axis direction by a feed screw 523 rotated by a servo motor 522 via a NAND. Ru. A table 52 is provided on the guide surface 521a in the X-axis direction on the saddle 521.
4 is placed thereon and its position is controlled in the X-axis direction by a feed screw 526 rotated by a servo motor 525 via a nut. A frame 531 of a temporary setup device is fastened onto this table 524, and a temporary setup shaft 532, which has an axis parallel to and at the same height as the axis of the index cylinder 503, can only rotate by the bearing. 0-setup temporary bearing shaft 532 that is supported
A cylinder 533 is formed and a piston 53 fitted therein.
A piston load 535 of No. 4 penetrates the wall surface of the index tube of the cylinder and projects into the hole 532a. hole 53
2a, a well-known split collet 53G that pulls in the pull stud 542 of the setup 541 is housed in a way that can be opened by a ring spring at the base, and is engaged with the neck of the piston rod 535, so that when the piston 534 moves back and forth, the collet 536
is opened and closed, and the pull stud 54 of the setup described below is opened and closed.
Pull in 2. The setup 541 has a pull stand 542 in the center with a surface and a positioning coupling mounted on the back side so that it can be automatically positioned and automatically attached to a machining center, for example, and a centering guide surface is provided on the surface for mounting the workpiece on the surface. Bolts 543 which have the same and which fasten the workpiece W together are provided at several locations on the circumference in parallel with the axis. The threaded portion of this bolt 543 is always urged in the retracting direction by a spring 544, and is pushed out by a tightening device to be described later and is provided in a positional relationship such that it is screwed into a screw hole of the workpiece W. Also, the bolt drilling hole of the workpiece on the surface of the setup 541 and the bolt 5
43, a positioning pin 533 with a tapered tip is implanted. A hole is provided in the center of the surface of the setup 541 into which the retaining piece 519 of the retracting shaft head can be inserted, and a similar window is vertically bored in the hole cover 545 through which the retaining piece 519 passed in two directions can pass. and the engaging piece 519
By turning 90@, the lid 545 and the engaging piece 519 are in a state where they can be engaged. A notch 532b is provided on the outer diameter of the temporary support shaft 532, into which a protruding piece 538 from the frame 531 is inserted, and a spring is interposed between the notch 532b and the temporary support shaft 5.
32 can be floated.

テーブル524上には段取仮受装置に並んで工作物押し
付は装置の取り付は台551 が締着されており、割り
出し筒503の軸心に平行に押付シリンダ552及び割
り出し筒503の軸心と同じ高さで平行に摺動可能に押
付軸553 とが設けられており、押付シリンダ552
のピストンのピストンロッド554と押付軸553とは
連結板によって連結されている。
On the table 524, a stand 551 is fastened to the workpiece pushing device in line with the setup temporary support device, and the axis of the pressing cylinder 552 and the indexing tube 503 is parallel to the axis of the indexing tube 503. A pressing shaft 553 is provided so as to be able to slide in parallel at the same height as the center, and a pressing cylinder 552
The piston rod 554 of the piston and the pressing shaft 553 are connected by a connecting plate.

更にテーブル524上には工作物押付装置に並んで段取
り組付ボルト緊締装置の取り付は台561が締着されて
おり、ドライバ本体562には先端六角ドライバ653
を固着し、軸方向に摺動且つ回転可能にドライバ654
 が装入されている。ドライバ654は内側より中心に
スプライン穴が穿設されており図示しない油圧駆動モー
タによって回転されるスプライン軸655が嵌装され、
このドライバ654はばね656によって常時突出方向
に付勢されている。油圧駆動モータの油圧を変更にする
ことにより仮締め増締めを行うことができる。
Further, on the table 524, a stand 561 is fastened for mounting a stage mounting bolt tightening device in line with the workpiece pressing device, and a hexagonal driver 653 at the tip is attached to the driver body 562.
A driver 654 that can be slid and rotated in the axial direction
is loaded. The driver 654 has a spline hole drilled in the center from the inside, and a spline shaft 655 rotated by a hydraulic drive motor (not shown) is fitted therein.
This driver 654 is always urged in the projecting direction by a spring 656. Temporary tightening and retightening can be performed by changing the oil pressure of the hydraulic drive motor.

作用 コンベアラインよりパレット手多送4iS12のライン
受取り位置に移動しているパレット台204上に工作物
素材と位置決めピン533の位置を決めた段取りを立て
た状態で固定したパレットが搬入されると、モータ20
2が駆動されてスプロケット軸203の回転によりチェ
ーンでパレット台204 が移送されローダ304 と
の受渡し位置に位置決めされる。
When a fixed pallet is carried into the pallet stand 204, which is moving from the working conveyor line to the line receiving position of the pallet manual multi-transfer 4iS12, with the setup in which the positions of the workpiece material and the positioning pins 533 are determined, set up, motor 20
2 is driven, and as the sprocket shaft 203 rotates, the pallet stand 204 is transferred by the chain and positioned at the delivery position with the loader 304.

ローダ304がX軸2 Z軸制御されて、パレットーヒ
の工作物素材の真上に位置決めされる。グリッパ305
がモータ306で開けられY軸制御にて下降して把持位
置に位置決めされ、グリッパ305が閉じて工作物素材
を把持して上昇搬送位置に停止する。
The loader 304 is controlled in the X and Z axes and positioned directly above the workpiece material on the palette. gripper 305
is opened by the motor 306 and lowered under Y-axis control to be positioned at the gripping position, and the gripper 305 is closed to grip the workpiece material and stop at the raised conveyance position.

ローダ304がX軸、Z軸制御されて、旋盤1の開いた
チャックに搬入してチャックに渡す。ローダ304 は
再びパレット台204上に位置決めされ、旋盤はサドル
102.刃物台103をX軸、Z軸制御しタレ、)10
4が必要工具を割り出して所定の加工を行つ。この間に
ローダ304 はグリッパ305を開は段取り把持位置
に下降して段取り541の把持溝を把持して搬送位置に
上昇しX、z軸制御されて自動段取り組付は装置5の待
機している段取り仮受装置の仮受軸532の手前で下降
し同心に位置決めされる。仮受は装置はシリンダ533
の後室に圧力空気を送りピストン534.ピストンロフ
ト535を前進させてコレット536を開いた状態とし
、サーボモータ522を駆動して送りねじ523を回転
させサドル521 を前進させる0段取り541 の裏
面の取り付は部とプルスタッド542が仮受軸532の
穴に挿入され、取付は部の接触寸前でサドル521が停
止される。シリンダ533の圧力空気を切り換え前室に
圧力空気を送ってピストン534を後退させ、ピストン
ロッド535の頭部がコレット536の保合部と係合し
て引き、コレット535がプルスタンド542を引き込
んで段取り541 の取り付は部を仮受軸532 と同
心に固着する。グリッパ305 は開放し搬送位置に上
昇させ、サーボモータ522は駆動してサドル521を
待機位置に戻す。旋盤1における加工終了の信号でロー
ダ304が位置制御されて加工済工作物を把持し自動清
掃装置4の真上に位置決めされる。駆動シリンダ404
を作用させて天井ドア405を両側に開く。ローダ30
4 のグリ7パ305を下降させ天井ドア405を閉じ
る0次いでモータ416を駆動してスプロケット414
を回転してチェーン415を介してノズル板406を有
する中空軸407を回転するとともに、図示しない電磁
切り換え弁を作動してオイル供給管420.エア供給管
411 にオイルミスト及び圧力空電を送り込む。それ
ぞれの回転継手409,410よりノズル板406のミ
スト用ノズルとエア用ノズルより工作物に向けて両側よ
り噴出させる。圧力空気によって切粉が吹き落とされ、
オイルミストにより加工表面を防錆し、潤滑油を付着さ
せる。これらの切粉はスクリーン板419の上に溜めら
れ、滴下した油はスクリーン板419を通してドレーン
受け417に溜められる。清掃終了でシリンダ404を
作用させ天井ドア405を開き、グリッパ305を搬送
位置に上昇させ天井ドア405を閉める。ローダ304
 が位置制御されて、自動段取り組付は装置5の割り出
し筒503の開いた状mにあるバイス爪505の手前で
同一軸心となるようにグリッパ305が位置決めされる
。ローダ304を移動させてバイス爪505の間に工作
物Wを挿入するとともに工作物Wの中心に引き込み軸頭
515の小径軸515b、係合片519が挿入される。
The loader 304 is controlled in the X and Z axes to carry the material into the open chuck of the lathe 1 and pass it to the chuck. The loader 304 is again positioned on the pallet stand 204 and the lathe is placed on the saddle 102. The turret 103 is controlled on the X and Z axes to prevent sagging, )10
Step 4 determines the necessary tools and performs the specified machining. During this time, the loader 304 opens the gripper 305, descends to the setup gripping position, grips the gripping groove of the setup 541, rises to the transport position, and is controlled by the X and Z axes so that the automatic stage mounting is carried out by the device 5. It is lowered in front of the temporary support shaft 532 of the setup temporary support device and positioned concentrically. For temporary reception, the device is cylinder 533.
The piston 534 sends pressurized air to the rear chamber. The piston loft 535 is advanced to open the collet 536, and the servo motor 522 is driven to rotate the feed screw 523 to advance the saddle 521.The installation on the back side of the zero setup 541 is such that the part and pull stud 542 are temporarily supported. The saddle 521 is inserted into the hole of the shaft 532, and the saddle 521 is stopped just before the two parts come into contact with each other. The pressurized air in the cylinder 533 is switched and the pressure air is sent to the front chamber to move the piston 534 backward, and the head of the piston rod 535 engages and pulls the retaining part of the collet 536, and the collet 535 pulls in the pull stand 542. When installing the setup 541, the part is fixed concentrically with the temporary support shaft 532. The gripper 305 is opened and raised to the transport position, and the servo motor 522 is driven to return the saddle 521 to the standby position. The position of the loader 304 is controlled by a signal indicating the end of machining in the lathe 1, grips the machined workpiece, and is positioned directly above the automatic cleaning device 4. Drive cylinder 404
to open the ceiling door 405 on both sides. loader 30
4. Lower the gripper 305 and close the ceiling door 405. Next, drive the motor 416 to close the sprocket 414.
to rotate the hollow shaft 407 having the nozzle plate 406 via the chain 415, and operate an electromagnetic switching valve (not shown) to open the oil supply pipe 420. Oil mist and pressure static electricity are sent to the air supply pipe 411. The mist nozzles and air nozzles of the nozzle plate 406 eject water from both sides toward the workpiece through the respective rotary joints 409 and 410. Chips are blown away by pressurized air,
Oil mist prevents rust on the machined surface and attaches lubricating oil. These chips are collected on the screen plate 419, and the dripped oil is collected in the drain receiver 417 through the screen plate 419. Upon completion of cleaning, the cylinder 404 is operated to open the ceiling door 405, the gripper 305 is raised to the transport position, and the ceiling door 405 is closed. Loader 304
is position-controlled, and when installing the automatic stage, the gripper 305 is positioned so that it is coaxial with the vise claw 505 in the open position m of the index cylinder 503 of the device 5. The loader 304 is moved to insert the workpiece W between the vice claws 505, and the small diameter shaft 515b of the retraction shaft head 515 and the engagement piece 519 are inserted into the center of the workpiece W.

サーボモータ525を駆動してテーブル524を移動さ
せサーボモータ522を駆動してサドル521を移動さ
せ加工物押付は装置の押付は軸553を把持工作物Wの
前面に位置決めし、シリンダ552を作用させて押し付
は軸553を前進させ、工作物Wを押圧してその端面を
バイス爪505の基小面に当接させる。モータ507を
回転させ歯車506よりねじ504を回転させる。2個
のバイス爪505は右、左ねしにより同時に同量移動し
て工作物Wを軸心上に把持する。グリッパ305を開い
て搬送位置に上昇させる。シリンダ552の作動方向を
切り損え押付は軸553を後退させ、サーボモータ52
2を駆動してサドル521を途中まで後退させる。次い
でサーボモータ525を駆動してテーブル524を移動
さ上段取り仮受装置の仮受は軸532の中心と割り出し
筒503の中心即ち工作物W中心とを一致させ、サーボ
モータ522を駆動してサドル521 を前進させ、段
取り541の位置決めピン533が工作物Wの位置決め
穴にまた引き込み軸515b及び係合片519が段取り
541 の蓋体545の窓に挿入されてサドル521の
送りが停止される。これらの挿入時の各部の位相は、工
作物Wの位置決め穴及びボルトのねし穴が旋盤加工にお
いて主軸のC軸割り出しで所定位置に正確に穿設されて
おり、ローダ304 も清掃中把持したままであり、ま
た段取り541 もパレット上に位置決めされた姿勢で
段取り組付は装置5に搬入されるので位相は変わらない
0位置決めビン533が穴に望めば僅かな狂いは仮受軸
532がフローティングとなっているため挿入時の支障
は起こらない。
The servo motor 525 is driven to move the table 524, the servo motor 522 is driven to move the saddle 521, and the workpiece is pressed.The device positions the shaft 553 in front of the gripped workpiece W and causes the cylinder 552 to act. For pressing, the shaft 553 is advanced and the workpiece W is pressed so that its end surface comes into contact with the base facet of the vise claw 505. The motor 507 is rotated to cause the gear 506 to rotate the screw 504. The two vise claws 505 simultaneously move by the same amount by turning to the right and left to grip the workpiece W on the axis. Gripper 305 is opened and raised to the transport position. If the cylinder 552 is pressed in the operating direction incorrectly, the shaft 553 is moved backward, and the servo motor 52
2 to move the saddle 521 halfway back. Next, the servo motor 525 is driven to move the table 524. The temporary support of the upper setup temporary support device aligns the center of the shaft 532 with the center of the index cylinder 503, that is, the center of the workpiece W, and the servo motor 522 is driven to move the table 524. 521 is advanced, the positioning pin 533 of the setup 541 is inserted into the positioning hole of the workpiece W, and the pull-in shaft 515b and the engagement piece 519 are inserted into the window of the lid 545 of the setup 541, and the feeding of the saddle 521 is stopped. The phase of each part at the time of insertion is such that the positioning hole of the workpiece W and the tapped hole of the bolt are accurately drilled at the predetermined position by indexing the C axis of the main spindle during lathe machining, and the loader 304 is also gripped during cleaning. Also, since the setup 541 is carried into the equipment 5 with the position set on the pallet, the phase remains the same.0 If the positioning bin 533 is in the hole, a slight deviation will cause the temporary support shaft 532 to float. Therefore, there will be no problem during insertion.

工作物Wと段取り541がほぼトンキングされると旋回
シリンダ517を作用させてラック518. Vi1車
516を介して引き込み軸頭515を90°旋回させる
When the workpiece W and the setup 541 are almost tonked, the swing cylinder 517 is activated to move the rack 518. The retraction shaft head 515 is turned by 90° via the Vi1 wheel 516.

この旋回で保合片519 は水平に位置して蓋545 
と保合可能状態となる。シリンダ533を作用させてピ
ストン534.ピストンロッド535を前進させてコレ
ット536を開く。引き込み用シリンダ512を作用さ
せて引き込み軸511 を後退させると引き込み軸頭5
15は図示しないスライド軸受を介して引かれ係合片5
19がM545 と係合し、プルスタンド542が開放
されているので、段取り541 はともに引かれて把持
工作物Wの取り付は面に同心に嵌合される。次いでサー
ボモータ522を駆動してサドル521を途中まで退避
させ、サーボモータ525を駆動してテーブル524を
移動させるとともにサーボモータ522を駆動してサド
ル521 を前進させボルト緊締装置の六角ドライバ6
53を段取り締付位置に位置決めする。C軸サーボモー
タ509を駆動し割り出し筒503を旋回させ段取り締
付ボルト543を六角ドライバ653の前面に角度位置
検出器によって割出す。サーボモータ522を駆動して
サドル521を更に前進させ六角ドライバ653を段取
り締付はボルト543 と係合させる。スプライン軸6
55の駆動の油圧モータを作用させてスプライン軸65
5を回転させる。このとき若しドライバ先端が係合して
いなければドライバ654 はばね656を押して後退
しているので回転によって保合位置となったときばね力
で押し出されて係合する。ボルト544は加工物Wのね
じ穴に螺合し締着される。油圧モータの油圧を調整する
ことによって締付力は適宜調整される。一本の締付けが
終わればサーボモータ522を駆動してサドル521を
僅か後退させ、六角ドライバ653を抜きC軸サーボモ
ータ509を駆動して割り出し筒503を所定角度回転
させ締付はボルト543 とねし穴を一致させ同様にし
てボルトを締付けていく、全部のボルト543が蹄付け
られると、サーボモータ522を駆動してサドル521
を待機位置に戻し、C軸サーボモータ509を駆動して
割り出し筒503を初め位置に旋回させる。ローダ30
4を位置制御しグリッパ305を開き段取り541 の
把持溝を把持する。油圧モータ507を駆動してねじ5
04を逆転してバイス爪505を開き工作物Wを開放す
る。ローダ304 は割り出し筒503の軸方向に移動
して引き込み軸頭515を抜きローダ304をX軸、Z
軸制御してパレット移送機2のパレット台204上のパ
レットにそのままの姿勢で渡すものである。次工程が段
取りを水平にする必要がある場合はコンベアの途中また
は次加工機微入手前で水平に位置を変える。
With this rotation, the retaining piece 519 is positioned horizontally and the lid 545
The state becomes associable. The cylinder 533 is actuated and the piston 534 . Piston rod 535 is advanced to open collet 536. When the retraction cylinder 512 is activated to move the retraction shaft 511 backward, the retraction shaft head 5
15 is an engaging piece 5 pulled through a slide bearing (not shown).
19 is engaged with M545 and the pull stand 542 is opened, so the setups 541 are pulled together and the attachment of the gripped workpiece W is fitted concentrically to the surface. Next, the servo motor 522 is driven to retract the saddle 521 halfway, the servo motor 525 is driven to move the table 524, and the servo motor 522 is driven to move the saddle 521 forward and the hexagonal driver 6 of the bolt tightening device is driven.
53 to the setup tightening position. The C-axis servo motor 509 is driven to rotate the index cylinder 503 and the setup tightening bolt 543 is indexed to the front of the hexagonal driver 653 by the angular position detector. The servo motor 522 is driven to further advance the saddle 521 and the hexagonal driver 653 is engaged with the bolt 543 for setup tightening. Spline shaft 6
55 is actuated to drive the spline shaft 65.
Rotate 5. At this time, if the tip of the driver is not engaged, the driver 654 pushes the spring 656 and retreats, so when it reaches the locking position by rotation, it is pushed out by the force of the spring and engaged. The bolt 544 is screwed into the screw hole of the workpiece W and is tightened. The tightening force is adjusted appropriately by adjusting the oil pressure of the hydraulic motor. Once one bolt is tightened, drive the servo motor 522 to move the saddle 521 slightly backwards, remove the hexagonal driver 653, drive the C-axis servo motor 509 to rotate the index cylinder 503 by a predetermined angle, and tighten the bolt 543. Align the holes and tighten the bolts in the same way. When all the bolts 543 are tightened, the servo motor 522 is driven to tighten the saddle 521.
is returned to the standby position, and the C-axis servo motor 509 is driven to rotate the index cylinder 503 to the initial position. loader 30
4 to open the gripper 305 and grip the gripping groove of the setup 541. Driving the hydraulic motor 507 to drive the screw 5
04 in the reverse direction to open the vise claw 505 and release the workpiece W. The loader 304 moves in the axial direction of the index cylinder 503 and pulls out the retraction shaft head 515, moving the loader 304 along the X-axis and Z-axis.
The axis is controlled and the pallet is transferred to the pallet on the pallet stand 204 of the pallet transfer machine 2 in the same posture. If the next process requires the setup to be horizontal, the position is changed to horizontal during the conveyor or before the next processing machine is obtained.

効果 以上詳述したように本発明は複合加工機、パレット移送
機の間に機外自動m掃装置、機外自動段取り組付は装置
を配置し門形ローダで連結するシステムを持つ装置とな
したので本機と装置を個々に結ぶコンベアが不要で類似
部品の加工をも含めて完全自動化が実現できる。
Effects As detailed above, the present invention is a device having a system in which an automatic m-sweeping device outside the machine and an automatic stage mounting device outside the machine are arranged between a multi-tasking machine and a pallet transfer machine, and are connected by a portal loader. Therefore, there is no need for a conveyor that connects this machine and the equipment individually, making it possible to achieve complete automation, including the processing of similar parts.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本装置の配置図、第2図は複合加工機の正面と
門形ローダを示す図、第3図は複合加工機、ローダを主
とする側面図、第4図は機外自動清掃装置の正面説明図
、第5図は同側面説明図、第6図は第4図き外観説明図
、第7図は機外自動段取り組付は装置の縦断説明図、第
8図は同正面説明図、第9図は第7図のA−A線断面説
明図、第11図は第8図のC−C線断面説明図、第12
図は第8図のD−D線一部断面説明図である。 l・・複合加工82・・パレット移送機3・・門形ロー
ダ 4・・機外自動IN掃装置5・・機外自動段取り組
付は装置 204  ・・パレット台304・・オートローダ30
5  ・・グリッパ  403  ・・天井ドア406
  ・・ノズル仮  503  ・・割り出し筒505
  ・・バイス爪  511  ・・引き込み軸515
  ・・引き込み軸頭 519  ・・係合片532 
 ・・段取り軸  536  ・・コレット54!  
・・段取り  553  ・・押付軸653  ・・六
角ドライバ 655  ・・スプライン軸特許出廓人 第3図 第4図 1b 第9図 第10図 05J、’a l’ Mえる手続補  正 書(方式)
%式% 2、 発明の名称  工作機械の自動加工装置3、補正
をする者 事f1・どの関係   特許出願人 6、補正により増加する発明の数 7、補正の対象 補正の内容 以下のとおり補正する。 1、明細書 第20頁第2行目〜第3行目「説明図、第
11図」とあるを [説明図、第10図は第7図のB−B線断面説明図、第
11図」
Figure 1 is a layout diagram of this equipment, Figure 2 is a front view of the multitasking machine and the portal loader, Figure 3 is a side view mainly showing the multitasking machine and loader, and Fig. 4 is an external automatic machine. Figure 5 is a front view of the cleaning device, Figure 5 is a side view of the same, Figure 6 is an external view similar to Figure 4, Figure 7 is a longitudinal cross-sectional view of the device showing the installation of the automatic stage outside the machine, and Figure 8 is the same side view. 9 is a cross-sectional view taken along line A-A in FIG. 7, FIG. 11 is a cross-sectional view taken along line C-C in FIG. 8, and FIG.
The figure is a partial cross-sectional explanatory view taken along the line D--D in FIG. 8. l... Composite processing 82... Pallet transfer machine 3... Portal loader 4... External automatic IN sweeping device 5... External automatic stage assembly is performed by device 204... Pallet stand 304... Autoloader 30
5...Gripper 403...Ceiling door 406
・・Temporary nozzle 503 ・・Index tube 505
・・Vise claw 511 ・・Retraction shaft 515
・・Retraction shaft head 519 ・・Engagement piece 532
... Setup axis 536 ... Collet 54!
...Setup 553 ...Press shaft 653 ...Hexagonal driver 655 ...Spline shaft Patent distributor Figure 3 Figure 4 Figure 1b Figure 9 Figure 10 05J, 'a l' Me procedure amendment (method)
% formula % 2. Title of the invention: Automatic processing device for machine tools 3. Person making the amendment f1/Which relationship: Patent applicant 6. Number of inventions to be increased by the amendment 7. Subject of the amendment The content of the amendment will be amended as follows. . 1. Specification Page 20, lines 2 to 3, "Explanatory drawing, FIG. 11" [Explanatory drawing, FIG. ”

Claims (1)

【特許請求の範囲】[Claims] (1)NCによって直角3方向に位置制御される門形ロ
ーダと、該門形ローダの搬送範囲に工作物受渡し位置を
有するパレット移送機と、NCによって制御される複合
加工機と、該複合加工機と前記パレット移送機との間に
介在され複合加工機で加工された工作物を機外で清掃す
る自動清掃装置と、該自動清掃装置で清掃された工作物
を次工程のための段取りに組立てる自動段取り組付け装
置とを含んでなることを特徴とする工作機械の自動加工
装置。
(1) A gantry loader whose position is controlled in three orthogonal directions by an NC, a pallet transfer machine having a workpiece delivery position within the transport range of the gantry loader, a multi-tasking machine controlled by an NC, and the multi-tasking machine. an automatic cleaning device that is interposed between the machine and the pallet transfer machine and that cleans the workpiece processed by the multitasking machine outside the machine, and prepares the workpiece cleaned by the automatic cleaning device for the next process. An automatic processing device for a machine tool, comprising an automatic stage mounting device for assembly.
JP61065049A 1986-03-24 1986-03-24 Automatic machining device in machine tool Granted JPS62224558A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61065049A JPS62224558A (en) 1986-03-24 1986-03-24 Automatic machining device in machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61065049A JPS62224558A (en) 1986-03-24 1986-03-24 Automatic machining device in machine tool

Publications (2)

Publication Number Publication Date
JPS62224558A true JPS62224558A (en) 1987-10-02
JPH0364266B2 JPH0364266B2 (en) 1991-10-04

Family

ID=13275713

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61065049A Granted JPS62224558A (en) 1986-03-24 1986-03-24 Automatic machining device in machine tool

Country Status (1)

Country Link
JP (1) JPS62224558A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0347750U (en) * 1989-09-19 1991-05-07

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50118382A (en) * 1974-03-01 1975-09-17
JPS59152054A (en) * 1983-02-21 1984-08-30 Toshiba Corp Automatic preparation system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50118382A (en) * 1974-03-01 1975-09-17
JPS59152054A (en) * 1983-02-21 1984-08-30 Toshiba Corp Automatic preparation system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0347750U (en) * 1989-09-19 1991-05-07

Also Published As

Publication number Publication date
JPH0364266B2 (en) 1991-10-04

Similar Documents

Publication Publication Date Title
EP0037135B1 (en) Pallet transfer system
US5031490A (en) Process and equipment for loading and unloading the main work spindle of a lathe
JPH0123263B2 (en)
CN107471885A (en) A kind of flexible automatic manufacturing device of carving machine
JP2010076006A (en) Processing line module and processing plant
US4603456A (en) Machining equipment for production lines
JP3874872B2 (en) Spindle head 3-axis moving CNC lathe
CN112140250A (en) Woodware processing device and processing method
CN215393675U (en) Flexible automatic installation production line for steel wire thread insert
CN113523785A (en) Flexible automatic installation production line for steel wire thread insert
JP4842468B2 (en) Machine tool with automatic supply / discharge device and processing method thereof
JP2013059827A (en) Machine tool, and method of loading and unloading workpiece
JPH01228701A (en) Machine tool
JPS62224558A (en) Automatic machining device in machine tool
CN213593108U (en) Woodware processing device
JPH0890302A (en) Metal cutting machine tool
CN114952317A (en) Forklift oil cylinder barrel machining production line
JPH06190602A (en) Delivery method for work through nc robot or loading attachment of loader and loading attachment used for the same
JPH06114671A (en) Processing system
JP2724070B2 (en) Lathe
JP2000126973A (en) Machining center with work robot
CN111571219B (en) Multi-shaft automatic machining equipment for pipeline joint
JPS59219102A (en) Parts gripping part supported by tarret for lathe machine
JPS59152054A (en) Automatic preparation system
EP4306260A1 (en) Conveyance system