JPS62160174A - Apparatus for classifying particulate material - Google Patents
Apparatus for classifying particulate materialInfo
- Publication number
- JPS62160174A JPS62160174A JP218986A JP218986A JPS62160174A JP S62160174 A JPS62160174 A JP S62160174A JP 218986 A JP218986 A JP 218986A JP 218986 A JP218986 A JP 218986A JP S62160174 A JPS62160174 A JP S62160174A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- particles
- classification
- classifier
- granules
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は気体流を利用して粉粒体を分級する装置に関す
る。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an apparatus for classifying powder or granular materials using a gas flow.
(従来技術)
粉粒体を気体流中に分散させ遠心力等を利用して分級を
行う装置は、例えば特公昭56−20912号公報、特
公昭59−51354号公報などにみられる如く数多く
の提案がなされている。しかしながら、このような従来
の装置の場合、分級対象となる粉粒体が凝集し易く凝集
した粗大粒子を含んでいるようなとき、殊に平均粒径が
数μあるいはμ以下のものまで分級するような際には分
級精度が悪く信顛性および安定性に欠けるという問題が
あった。(Prior art) There are many apparatuses for dispersing powder and granular materials in a gas flow and classifying them using centrifugal force, etc., as seen in, for example, Japanese Patent Publication No. 56-20912 and Japanese Patent Publication No. 59-51354. Suggestions have been made. However, in the case of such conventional equipment, when the powder or granular material to be classified tends to aggregate and contains aggregated coarse particles, it is difficult to classify particles with an average particle size of several μ or even less than μ. In such cases, there was a problem of poor classification accuracy and lack of reliability and stability.
すなわち大粒径粒子収集部に数個に分割された微粒子が
数多く含まれ、分級効率および精度が十分でない欠点が
あった。That is, a large number of fine particles divided into several pieces were contained in the large particle collection section, and the classification efficiency and accuracy were insufficient.
本発明者はかかる点について考究した結果、分級処理を
数回繰り返すことによって凝集粒子がなくなっていくこ
と、更に分級器の前に粉砕機を設置してこれを通した後
分級すれば凝集粒子がなく分級効率がよいことを見い出
した。しかしこのような方法を採ることは工程を複雑に
すると共にに設備費、運転コストが高くなって操業設備
として採用するには有利とはいえない。一方、前記のよ
うな分級処理について更に検討を重ねた結果、凝集粒子
は見かけ上相大粒子として分級されるが、分級の際に壁
面などに衝突して分割され小粒子あるいは微細粒子に分
離し粗大粒子中に混在することが判った。As a result of research on this point, the present inventor found that by repeating the classification process several times, the agglomerated particles disappear.Furthermore, by installing a crusher in front of the classifier and classifying after passing through the crusher, the agglomerated particles can be eliminated. We found that the classification efficiency is good without any problems. However, adopting such a method complicates the process and increases equipment and operating costs, so it cannot be said to be advantageous for use as operational equipment. On the other hand, as a result of further studies on the above-mentioned classification process, it was found that although aggregated particles are classified as apparently large particles, they collide with walls etc. during classification and are divided into small or fine particles. It was found that it was mixed in coarse particles.
本発明はこのような知見に基づいて種々のテストを繰り
返して行い、最も簡易で効率のよい方法は粉粒体(凝集
粒子)を噴出気流にて衝突させることであること見い出
し本発明に至ったもので、その目的とするところは簡単
な構造で凝集粒子を完全に解砕もしくは分解し精度のよ
い分級が安定して行いうる装置を提供するものである。Based on this knowledge, the present invention was made by repeatedly conducting various tests, and it was discovered that the simplest and most efficient method is to collide powder and granules (agglomerated particles) with a jet of air, leading to the present invention. The purpose is to provide a device that has a simple structure, can completely crush or decompose aggregated particles, and can stably perform highly accurate classification.
かかる目的は次のような構成とすることによって達成さ
れる。This objective is achieved by the following configuration.
(発明の構成)
すなわち、本発明は気体流にて凝集性を有する粉粒体を
分級せしめる装置において、分級器本体に粉粒体を気体
とともに流入せしめる導入管部分に粉粒体を加速し噴出
する絞り部を設けるとともに該絞り部の前面に粉粒体の
衝突板を設置したことを特徴とする粉粒体の分級装置で
ある。(Structure of the Invention) That is, the present invention is an apparatus for classifying cohesive powder or granules using a gas flow, in which the powder or granules are accelerated and ejected into an inlet pipe portion that allows the powder or granules to flow into the classifier body together with gas. This apparatus is characterized in that it is provided with a constriction section for evaporating the constriction, and a collision plate for the powder and granule is installed in front of the constriction section.
(実施例)
以下本発明を図面に基づいて説明する。第1図は本発明
の実施例を示す要部断面図、第2図は全体説明図である
。(Example) The present invention will be described below based on the drawings. FIG. 1 is a sectional view of a main part showing an embodiment of the present invention, and FIG. 2 is an overall explanatory view.
図において1は遠心力を利用した分級器の本体で上部に
作動流体である空気の導出管2、下部に分級された粉粒
体の導出管3.4(これは分級範囲を更に細分した場合
、それに応じて導出管が設けられる)、および空気流と
これに分散された粗原料である粉粒体の導入管5を有し
ている。6は空気流発生手段に通じる流入導管で、上流
域に定量供給手段を経て供給される粉粒体の供給管7が
取付けられ、下流端は導入管5と連結している。In the figure, 1 is the main body of a classifier that uses centrifugal force; the upper part is the outlet pipe 2 for air, which is the working fluid, and the lower part is the outlet pipe 3.4 for the classified powder and granular material (this is when the classification range is further subdivided. , an outlet pipe is provided accordingly), and an air flow and an inlet pipe 5 for the powder or granular material, which is the coarse raw material, dispersed therein. Reference numeral 6 denotes an inflow conduit leading to the airflow generating means, and a supply pipe 7 for powder and granular material to be supplied via a constant supply means is attached to the upstream region, and the downstream end is connected to the introduction pipe 5.
尚、流入導管6は通常四辺形断面のものが使用されるが
円形もしくはその他の断面の管であってもよい。8は流
入導管6に設けられた凝集粉粒体の解砕手段であり、粉
粒体を含んだ空気流を加速し噴出する絞り部9を形成す
る絞り体10および絞り体10の直下流側の前面位置に
対応して設けた衝突板17を有している。絞り体10は
四角形状の板状もしくはブロック状体からなり、その下
端は気流をスムーズに加速するように下流側に向って管
断面を縮少する如く傾斜し最下端に噴出口11となるエ
ツジ12を形成している。絞り体10は支持ノズル13
に挿入されそのフランジ14に調整用のスペーサ15を
介して取付けられている。噴出口11の前面は管路がほ
ぼ90’下方に曲折され噴出気流を規制しないような広
い自由空間16がとられると共に、噴出口11の前面の
管内壁には噴出気流、特にその中の凝集粉粒体を吹き当
てる衝突板17が取付けられている。この衝突板17は
容易に交換可能にスライド方式に取付けてもよく、又場
合によっては管内壁自体を衝突板として用いてもよい。Although the inflow conduit 6 is usually of a quadrilateral cross section, it may also be of a circular or other cross section. Reference numeral 8 denotes a means for crushing agglomerated powder and granular material provided in the inflow conduit 6, and a diaphragm 10 forming a diaphragm section 9 that accelerates and jets out air flow containing the granular material, and a diaphragm 10 immediately downstream of the diaphragm 10. It has a collision plate 17 provided corresponding to the front position of. The throttle body 10 is made of a rectangular plate-like or block-like body, and its lower end is inclined to reduce the cross section of the pipe toward the downstream side so as to smoothly accelerate the airflow, and has an edge at the lowest end that becomes the jet nozzle 11. 12 is formed. The aperture body 10 is a support nozzle 13
It is inserted into the flange 14 and attached to the flange 14 via an adjustment spacer 15. At the front of the jet nozzle 11, the pipe is bent approximately 90' downward to provide a wide free space 16 that does not restrict the jet air flow, and the inner wall of the pipe in front of the jet nozzle 11 is designed to prevent the jet air flow, especially the condensation therein. A collision plate 17 for spraying powder and granules is attached. The collision plate 17 may be mounted in a sliding manner so as to be easily replaceable, or the inner wall of the tube itself may be used as the collision plate in some cases.
又絞り部9の側方部に対応する流入導管6には噴出口1
1の開口面積を容易に確認できると共にサーチャー等で
クリアランスの測定が可能な開口18が設けられ、この
開口18にガラス又はプラスチックの透明体が取付けら
れのぞき窓を形成している。In addition, the inflow conduit 6 corresponding to the side part of the throttle part 9 has a spout 1.
An opening 18 is provided that allows the area of the opening 1 to be easily confirmed and the clearance to be measured using a searcher or the like, and a transparent body made of glass or plastic is attached to this opening 18 to form a viewing window.
尚、噴出口11はスペーサ15の調整により絞り体10
の高さを変えることによって任意に開口面積を変えるこ
とができる。Incidentally, the spout 11 is adjusted by the spacer 15 so that the aperture body 10
The opening area can be changed arbitrarily by changing the height.
このような装置において気体流により輸送されてきた粉
粒体は流入導管6を流れ絞り部9に導かれ、ここで気体
流の加速を受けて噴出口11より増速して噴出し前面位
置の衝突板17に衝突し、この衝突により凝集した粉粒
体はほぼ完全に解砕される。次に粉粒体は流入導管6内
で整流され空気流と共に分級器本体1に導かれ、ここで
所定の粒径範囲に分級される。この場合、分級器本体1
に供給される粉粒体はその直前に設けた解砕手段である
衝突板17に向って加速されあるいは噴出されてこれに
衝突されるので、凝集した粉粒体はそのショックによっ
て殆ど完全に解砕され、個々の粒子に分離した状態とな
って空気流により分級器本体1に運ばれる。このため精
度がよく安定した分級が可能となる。In such a device, the powder and granules transported by the gas flow are guided through the inflow conduit 6 to the flow restrictor 9, where they are accelerated by the gas flow, increase the speed from the jet port 11, and are ejected to the front position. The particles collide with the collision plate 17, and the aggregated particles are almost completely crushed by this collision. Next, the powder is rectified in the inflow conduit 6 and guided along with the air flow to the classifier main body 1, where it is classified into a predetermined particle size range. In this case, the classifier body 1
The powder and granules supplied to the granules are accelerated or ejected and collided with the collision plate 17, which is a crushing means provided immediately before, so that the agglomerated powder and granules are almost completely disintegrated by the shock. The particles are crushed and separated into individual particles, which are transported to the classifier main body 1 by an air flow. Therefore, highly accurate and stable classification is possible.
ここで、粉粒体の凝集の程度に応じて噴出口11のクリ
アランス(開口面積)を絞り体10を上下動させること
により適宜調整すると共に、更に空気流量、粉粒体供給
量等を適当な値に設置することにより最良の解砕および
分級を行うことが可能となる。Here, the clearance (opening area) of the jet nozzle 11 is adjusted as appropriate by moving the throttle body 10 up and down according to the degree of agglomeration of the powder, and furthermore, the air flow rate, the amount of powder supplied, etc. are adjusted appropriately. By setting it at a certain value, it becomes possible to perform the best crushing and classification.
第1表は第1〜2図に示す本発明に係る装置によるもの
と第1〜2図で絞り部等を設けない従来の装置による場
合の分級結果である。Table 1 shows the classification results of the apparatus according to the present invention shown in FIGS. 1 and 2 and the conventional apparatus shown in FIGS.
この場合、粉粒体としてカオリン、気体流として空気を
用い、その他の条件は同じとした(但し本発明装置では
絞り部による圧損分だけ空気圧を増し分級器本体入口で
の流量をほぼ等しくした)。In this case, kaolin was used as the powder and air was used as the gas flow, and the other conditions were the same (however, in the device of the present invention, the air pressure was increased by the pressure loss due to the constriction part, and the flow rate at the inlet of the classifier body was approximately equal). .
第 1 表
2μ以上の粒子量は重量%で示したものであるがこの値
は粒子の平均粒径まわりの粒径分布の広がりを示唆して
いる。すなわち零値が小さくなると平均粒径まわりの分
布がシャープとなる。Table 1 The amount of particles larger than 2μ is shown in weight percent, and this value suggests a broadening of the particle size distribution around the average particle size of the particles. That is, as the zero value becomes smaller, the distribution around the average particle size becomes sharper.
上記の結果から明らかなように、分級器本体の直ぐ直前
に解砕手段を装着することにより凝集粗大粒子が解砕さ
れ平均粒径も低下するが、2μ以上粒子量が大幅に減少
し、かつ粒子径分布がシャープな微粉が高収率で得られ
ることが判る。As is clear from the above results, by installing the crushing means immediately in front of the classifier main body, the aggregated coarse particles are crushed and the average particle size is reduced, but the amount of particles of 2μ or more is significantly reduced, and It can be seen that fine powder with a sharp particle size distribution can be obtained in high yield.
(発明の効果)
以上に説明の如く、本発明によれば、分級器本体に粉粒
体と気流体の混合流が、流入する以前に簡易な装置によ
り容易に凝集粒子を極端に減少せしめることができると
共に分級工程への影響を及ぼすこともないため1回の分
級で高精度の分級が可能でありきわめて効果的である。(Effects of the Invention) As described above, according to the present invention, the amount of aggregated particles can be easily and easily reduced by a simple device before the mixed flow of powder and granular material and gaseous fluid flows into the classifier body. It is possible to perform high-precision classification with just one classification and is extremely effective since it does not affect the classification process.
また配管部の改造により簡単かつ容易に改良でき設備コ
スト上からも非常に有利である。Furthermore, it can be easily and easily improved by modifying the piping section, which is very advantageous in terms of equipment costs.
第1図と第2図は本発明の実施例を示す要部拡大図およ
び全体説明図である。
1・・・・・・分級器本体、
6・・・・・・流入導管、
8・・・・・・解砕手段、
9・・・・・・絞り部、
10・・・・・・絞り体、
11・・・・・・噴出口、
17・・・・・・衝突板。FIGS. 1 and 2 are an enlarged view of essential parts and an overall explanatory view showing an embodiment of the present invention. DESCRIPTION OF SYMBOLS 1... Classifier main body, 6... Inflow conduit, 8... Crushing means, 9... Throttle part, 10... Throttle body, 11... spout, 17... collision plate.
Claims (1)
おいて、分級器本体に粉粒体を気体とともに流入せしめ
る導入管部分に粉粒体を加速し噴出する絞り部を設ける
とともに該絞り部の前面に粉粒体の衝突板を設置したこ
とを特徴とする粉粒体の分級装置。In an apparatus for classifying cohesive powder and granular materials using a gas flow, a constriction part for accelerating and ejecting the powder and granule material is provided in the introduction pipe portion that causes the powder and granule material to flow into the classifier body together with gas, and the constriction part A granular material classification device characterized by having a granular material collision plate installed on the front side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP218986A JPS62160174A (en) | 1986-01-10 | 1986-01-10 | Apparatus for classifying particulate material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP218986A JPS62160174A (en) | 1986-01-10 | 1986-01-10 | Apparatus for classifying particulate material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62160174A true JPS62160174A (en) | 1987-07-16 |
Family
ID=11522412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP218986A Pending JPS62160174A (en) | 1986-01-10 | 1986-01-10 | Apparatus for classifying particulate material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62160174A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005068093A1 (en) * | 2004-01-07 | 2005-07-28 | Eastman Chemical Company | In-line classifier for powdered products |
JP2007075681A (en) * | 2005-09-12 | 2007-03-29 | Sharp Corp | Powder dispersion device, classifier and method for producing toner |
JP2008018321A (en) * | 2006-07-12 | 2008-01-31 | Ricoh Co Ltd | Classifier, classification method, toner, and its manufacturing method |
-
1986
- 1986-01-10 JP JP218986A patent/JPS62160174A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005068093A1 (en) * | 2004-01-07 | 2005-07-28 | Eastman Chemical Company | In-line classifier for powdered products |
US7267233B2 (en) | 2004-01-07 | 2007-09-11 | Eastman Chemical Company | In-line classifier for powdered products |
US7540386B2 (en) | 2004-01-07 | 2009-06-02 | Eastman Chemical Company | In-line classifier for powdered products |
JP2007075681A (en) * | 2005-09-12 | 2007-03-29 | Sharp Corp | Powder dispersion device, classifier and method for producing toner |
JP4684817B2 (en) * | 2005-09-12 | 2011-05-18 | シャープ株式会社 | Powder dispersion device, classification device, and toner production method |
JP2008018321A (en) * | 2006-07-12 | 2008-01-31 | Ricoh Co Ltd | Classifier, classification method, toner, and its manufacturing method |
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