JPS6047037A - Production of expandable styrene resin particle - Google Patents

Production of expandable styrene resin particle

Info

Publication number
JPS6047037A
JPS6047037A JP15465883A JP15465883A JPS6047037A JP S6047037 A JPS6047037 A JP S6047037A JP 15465883 A JP15465883 A JP 15465883A JP 15465883 A JP15465883 A JP 15465883A JP S6047037 A JPS6047037 A JP S6047037A
Authority
JP
Japan
Prior art keywords
blowing agent
polymerization
resin particles
weight
cyclohexane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15465883A
Other languages
Japanese (ja)
Other versions
JPS6338063B2 (en
Inventor
Seizo Mishima
三島 清三
Hideaki Shibata
英昭 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP15465883A priority Critical patent/JPS6047037A/en
Publication of JPS6047037A publication Critical patent/JPS6047037A/en
Publication of JPS6338063B2 publication Critical patent/JPS6338063B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain resin particles capable of forming a high-strength molding within a short production time, by suspension-polymerizing a styrene monomer in the presence of a ternary polymerization initiator, and adding a blowing agent at a specified conversion. CONSTITUTION:A styrene monomer is supension-polymerized in the presence of the following polymerization initiator, and a blowing agent is added at a conversion of 50-98%, to produce expandable styrene resin particles. The above initiator comprises 0.12-0.4wt%, based on the styrene monomer, benzoyl peroxide, 0.05-0.6wt% cyclohexane peroxyketal and a mixture of 0.03-0.2wt% cyclohexane peroxyketal and 0.03-0.2wt% t-butyl perbenzoate. A preferred blowing agent in one having a b.p. lower than the softening point of the formed resin and further having a poperty of not dissolving or slightly swelling the vinyl resin particles.

Description

【発明の詳細な説明】 本発明は発泡性スチレン系樹脂粒子の製造法に関し、さ
らに詳しくは成形品の強度に優れ、かつ製造時間の短縮
化を図った発泡性スチレン系樹脂粒子の製造法に関する
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing expandable styrenic resin particles, and more particularly to a method for manufacturing expandable styrenic resin particles that provides molded articles with excellent strength and reduces manufacturing time. .

従来、成形品の強度は基材樹脂の分子12発泡剤の組成
、セル数等により影響を受けることが知られている。本
発明者らは発泡剤の圧入時期について種々検討したとこ
ろ9重合初期から発泡剤を圧入する方法や1重合転化率
50〜98チと粒子径が決定された後発泡剤を圧入する
方法は2重合が完結した後発泡剤を圧入する方法に比較
して。
Conventionally, it has been known that the strength of a molded article is affected by the composition of the molecular 12 blowing agent in the base resin, the number of cells, etc. The present inventors have studied various methods of injecting the blowing agent and found that there are two methods: one is to inject the blowing agent from the early stage of polymerization, and the other is to inject the blowing agent after the single polymerization conversion rate is 50 to 98 inches and the particle size has been determined. Compared to the method of press-injecting the blowing agent after the polymerization is completed.

得られる樹脂粒子の強度が低下することがわかった。こ
の原因としては9発泡剤が連鎖移動剤となシ、ビーズ表
面の分子量の低下が発生し、成形品の強度を低下させる
ことが判明した。従って、短い製造時間で生産性を上げ
るために9重合途中で発泡剤を圧入しても高強度の成形
品が得られる製造方法が要望されている。
It was found that the strength of the resulting resin particles decreased. It has been found that the reason for this is that the blowing agent 9 does not act as a chain transfer agent, which causes a decrease in the molecular weight of the bead surface, resulting in a decrease in the strength of the molded product. Therefore, in order to increase productivity in a short manufacturing time, there is a need for a manufacturing method that allows a molded article with high strength to be obtained even if a blowing agent is press-injected during the 9-polymerization.

本発明の目的は、上記に鑑み、短い製造時間で高強度の
成形品が得られる発泡性−スチレン系樹脂粒子の製造法
を提供することにある。
In view of the above, an object of the present invention is to provide a method for producing expandable styrenic resin particles that allows a molded article with high strength to be obtained in a short production time.

本発明者らは、前記目的達成のため9種々研究の結果、
懸濁重合の重合開始剤として、2官能遊離基を有する化
合物を含む、特定の3成分系混合物を用いることにより
2重合転化率50〜98%の時点で1発泡剤を圧入して
も、高強度の成形品が得られ、かつ製造時間の短縮化も
達成できることを見出し9本発明に到達した。
As a result of nine different studies to achieve the above objective, the present inventors found that
By using a specific three-component mixture containing a compound having a difunctional free radical as a polymerization initiator for suspension polymerization, even if one blowing agent is injected at a double polymerization conversion rate of 50 to 98%, high The inventors have discovered that it is possible to obtain a molded article with high strength and to shorten the manufacturing time, and have thus arrived at the present invention.

本発明は、スチレン系単量体を懸濁重合させ。The present invention involves suspension polymerization of styrenic monomers.

重合途中で発泡剤を添加して発泡性岬スチレン系樹脂粒
子を製造する方法において、前記懸濁重合の重合開始剤
として、スチレン系単量体に対して、L#福〜0,1重
量%の過酸化ベンゾイル。
In a method for producing expandable Misaki styrenic resin particles by adding a blowing agent during polymerization, as a polymerization initiator for the suspension polymerization, L#Fuku~0.1% by weight is added to the styrene monomer. benzoyl peroxide.

0.05〜0.6重量−のシクロヘキサン系ノ(−オキ
シケタールおよび0.0δ〜0.2重量−のt−ブチル
パーベンゾエートからなる混合物を用い、かつ発泡剤の
添加を重合転化率50〜98チの時点で行なうことを特
徴とする。
A mixture consisting of 0.05 to 0.6 weight of cyclohexane-based oxyketal and 0.0δ to 0.2 weight of t-butyl perbenzoate was used, and the blowing agent was added at a polymerization conversion rate of 50 to 50. It is characterized by being carried out at the 98th point.

本発明方法に用いられるスチレン系単量体とは。What is the styrenic monomer used in the method of the present invention?

スチレン、若しくハα−メチルスチレン、クロロスチレ
ン、t−ブチルスチレン等の置換スチレンまたはスチレ
ン、若しくは置換スチレンとこれらと共重合可能な単量
体【例えばα−メチルスチレン、アクリロニトリル、メ
チルメタアクリレート。
Styrene, substituted styrene such as α-methylstyrene, chlorostyrene, t-butylstyrene, styrene, or substituted styrene and monomers copolymerizable therewith (for example α-methylstyrene, acrylonitrile, methyl methacrylate).

エチルアクリレート、ジメチルマレ−1・、ジエチル7
−qレート、ジビニルベンゼン等)との混合物が用いら
れる。スチレンと共重合可能な単量体は1種または2種
以上混合して用いられる。また。
Ethyl acrylate, dimethyl male-1, diethyl 7
-q rate, divinylbenzene, etc.). Monomers copolymerizable with styrene may be used alone or in combination of two or more. Also.

スチレン系単量体としては、スチレンが500重量%上
含iれるものが好ましい。
The styrene monomer preferably contains 500% by weight or more of styrene.

懸濁重合においては1分散剤として難溶性無機物、水溶
性高分子保護コロイド等を重合系に添加することができ
る。
In suspension polymerization, sparingly soluble inorganic substances, water-soluble polymeric protective colloids, etc. can be added to the polymerization system as dispersants.

水溶性高分子保護コロイドとしては、ポリビニルアルコ
ール、メチルセルロース等カ6 、D 、 難溶性無機
物としては、燐酸カルシウム、ピロ燐酸マグネシウム、
ベントナイトがある。
Water-soluble polymeric protective colloids include polyvinyl alcohol, methyl cellulose, etc., and sparingly soluble inorganic substances include calcium phosphate, magnesium pyrophosphate,
There's bentonite.

難溶性無機物を分散剤とした場合は、ドデシルベンゼン
スルホン酸ナトリウム等の界面活性剤が少量併用される
のが好ましい。使用量は難溶性無機物が水に対し0.0
1〜1重量%、界面活性剤は1〜2 o o ppmの
範囲で選ばれるのが好ましい。
When a poorly soluble inorganic substance is used as a dispersant, it is preferable to use a small amount of a surfactant such as sodium dodecylbenzenesulfonate. The amount used is 0.0 of poorly soluble inorganic substances relative to water.
Preferably, the surfactant is selected in the range of 1 to 1% by weight, and the surfactant is in the range of 1 to 2 o ppm.

本発明に使用される発泡剤としては、生成される樹脂の
軟化点よりも低い沸点を有し、かつビニル系樹脂粒子を
溶解しないか、または僅かに膨潤させる性質を持ったも
のが好適である。これらの発泡剤としては1例えばプロ
パン、ブタン、べ、:ブタン等の脂肪族炭化水素類、シ
クロブタン、シクロベンクン、シクロヘキサン等の環式
脂肪族炭化水素類、メチルクロライド、ジクロロジフル
オロメタン等の・・ロゲン化炭化水素類等を挙げること
ができる。発泡剤の使用量は2通常ス丙しン系単量体の
重量に対して3〜12重量裂、好ましくは6〜8重量%
の割合である。前記発泡剤のうちプロパンおよびブタン
を単独または併用して用いるときには2発泡剤の含浸時
にビニル系重合体を溶解する有機溶剤を少量(好ましく
はスチレン系単量体に対し、0.2〜0,3重量%)併
用することが好ましい。このような溶剤としては9例え
ばエチレンジクロライド、トリクロロエチレン、テトラ
クロロエチレン、ベンゼン、トルエン、キシレン。
The blowing agent used in the present invention is preferably one that has a boiling point lower than the softening point of the resin to be produced and has the property of not dissolving the vinyl resin particles or causing them to swell slightly. . Examples of these blowing agents include aliphatic hydrocarbons such as propane, butane, and butane, cycloaliphatic hydrocarbons such as cyclobutane, cyclobencune, and cyclohexane, and methyl chloride, dichlorodifluoromethane, etc. Hydrocarbons and the like can be mentioned. The amount of blowing agent to be used is usually 3 to 12% by weight, preferably 6 to 8% by weight based on the weight of the carbon monomer.
This is the percentage of When propane and butane are used alone or in combination among the blowing agents, a small amount of an organic solvent that dissolves the vinyl polymer (preferably 0.2 to 0.0 3% by weight) is preferably used in combination. Examples of such solvents include ethylene dichloride, trichlorethylene, tetrachloroethylene, benzene, toluene, and xylene.

エチルベンゼン等を挙げることができる。Examples include ethylbenzene.

発泡剤の添加(含浸)は9重合途中に水性媒体中に発泡
剤を圧入することによって行なうことができるが1重合
転化率50〜98チの時点で行なうことが重合系の安定
性および生産性の面から必要である。重合初期から発泡
剤を存在させると。
Addition (impregnation) of the blowing agent can be carried out by pressurizing the blowing agent into the aqueous medium during the polymerization, but it is best to add the blowing agent at a point where the conversion rate of one polymerization is 50 to 98 degrees to improve the stability and productivity of the polymerization system. It is necessary from this point of view. When a blowing agent is present from the initial stage of polymerization.

粒子径の調節が難しく、また分散系を不安定にする。一
方9重合が完結した後9発泡剤を圧入する場合は9合成
時間が長くなシ、生産性が低下する。
It is difficult to control the particle size and makes the dispersion system unstable. On the other hand, when the blowing agent is press-injected after the polymerization is completed, the synthesis time is longer and the productivity is lowered.

本発明方法においては、懸濁重合の重合開始剤として、
過酸化ベンゾイル、シクロヘキサン系パーオキシケター
ルおよびt−ブチルパーベンゾエートからなる混合物が
用いられる。これらの重合開始剤の使用量は、目的とす
る分子量により決定されたものである。
In the method of the present invention, as a polymerization initiator for suspension polymerization,
A mixture consisting of benzoyl peroxide, cyclohexane peroxyketal and t-butyl perbenzoate is used. The amount of these polymerization initiators to be used is determined depending on the desired molecular weight.

シクロヘキサン系パーオキシケタールとしては。As a cyclohexane peroxyketal.

1.1−ジ−t−ブチルペルオキシ−3,3,5−トリ
メチル−シクロヘキサン、1.1−ジ−t−ブチルペル
オキシ−シクロヘキサン等がある。
Examples include 1.1-di-t-butylperoxy-3,3,5-trimethyl-cyclohexane and 1.1-di-t-butylperoxy-cyclohexane.

O1/2−キ 過酸化ベンゾイルの使用量は、#存1〜O1#重牛 りすぎ、Ol−重tSを越える場合には分子量が低下す
る。またシクロヘキサン系パーオキシケタールの使用量
は、0.05〜0.6重量%、好ましくは0.05〜0
.3重量%である。0.05重量−未満では分子量的に
効果が少なく、また重合時間が長くなる欠点があp、0
1重量%を越える場合には。
The amount of O1/2-benzoyl peroxide to be used is from #1 to O1 #heavy, and if it exceeds Ol-heavy tS, the molecular weight will decrease. The amount of cyclohexane peroxyketal used is 0.05 to 0.6% by weight, preferably 0.05 to 0.
.. It is 3% by weight. If it is less than 0.05% by weight, the molecular weight will be less effective and the polymerization time will be longer.
If it exceeds 1% by weight.

分子量が低下する。t−ブチルパーベンゾエートの使用
量は、0.02〜0.2重量%、好ましくは0.05〜
0.2重量%である。0.OR重量%未滴の場合には、
残存単量体を減少させるのに長時間を要し、0,1重量
%を越える場合には基材樹脂の分子量を低下させる傾向
があり、また残存単量体の減少も平衡に達する。
Molecular weight decreases. The amount of t-butyl perbenzoate used is 0.02 to 0.2% by weight, preferably 0.05 to 0.2% by weight.
It is 0.2% by weight. 0. If OR weight% is not dropped,
It takes a long time to reduce the residual monomer, and if it exceeds 0.1% by weight, the molecular weight of the base resin tends to decrease, and the reduction of the residual monomer also reaches an equilibrium.

本発明方法全実施するに際しては、まずスチレン系単量
体を、特定量の前記3成分系重合開始剤の存在下に1通
常90〜100℃で行ない、このとき5〜6時間懸濁重
合させる。
When carrying out all of the methods of the present invention, first, styrene monomers are subjected to suspension polymerization in the presence of a specified amount of the three-component polymerization initiator, usually at 90 to 100°C, for 5 to 6 hours. .

次いで重合転化率50〜98チの時点で9反応液に2発
泡剤を圧入して9発泡剤の含浸が行なわれる。この際の
発泡剤圧入温度は1oo〜115℃である。さらに発泡
剤を圧入後、100〜120℃で反応液を加熱して9発
泡剤の含浸と重合を完結させると、目的とする発泡性−
スチレン系樹脂粒子が得られる。
Next, when the polymerization conversion rate is 50 to 98 degrees, two blowing agents are pressure-injected into the reaction solution No. 9 to impregnate the blowing agent No. 9. The blowing agent injection temperature at this time is 100 to 115°C. After pressurizing the blowing agent, the reaction solution is heated at 100 to 120°C to complete the impregnation and polymerization of the blowing agent.
Styrenic resin particles are obtained.

本発明方法においては、得られる樹脂の重量平均分子量
(M w )は280000〜370000゜数平均分
子量(Mn)は105000〜135000の範囲に調
整することが好ましい。分子量がこれらの範囲を越える
場合には、基材としては強度が上がるが2通常の発泡や
成形時のスチーム加熱条件では充分な発泡、成形融着が
得られないことがある。またこれらの分子量の下限に達
しない場合には1機械特性が低下し、低分子量物はブロ
ッキング、成形加工時金型高温部での表皮溶解(いわゆ
るケロイド状)の原因となることがある。
In the method of the present invention, it is preferable that the weight average molecular weight (Mw) of the resulting resin is adjusted to a range of 280,000 to 370,000 degrees and the number average molecular weight (Mn) of the resin to be adjusted to a range of 105,000 to 135,000. When the molecular weight exceeds these ranges, the strength of the base material increases, but sufficient foaming and molding fusion may not be obtained under normal steam heating conditions during foaming and molding. In addition, if the lower limit of these molecular weights is not reached, the mechanical properties deteriorate, and low molecular weight substances may cause blocking and skin melting (so-called keloid-like) in the high temperature part of the mold during molding.

本発明方法によれば、懸濁重合における重合開始剤の種
類および使用量ならびに発泡剤の圧入時期を上記のよう
に規定することより、高強度の成形品を得ることができ
、しかも製造時間の短縮化をも達成することができる。
According to the method of the present invention, by specifying the type and amount of polymerization initiator used in suspension polymerization and the injection timing of blowing agent as described above, it is possible to obtain a molded article with high strength and to reduce the production time. Shortening can also be achieved.

すなわち、従来9重合途中で発泡剤を圧入する場合には
9重合完結後に発泡剤を圧入する場合に比較して、成形
品の強度の低下がみられたが9本発明方法によれば3・
成分系重合開始剤のうち1成分として2官能遊離基ヲ有
する化合物を使用することにより9重合転化率50〜9
8チで発泡剤を圧入しても重合完結後の発泡剤圧入と同
等以上の成形品の強度を有するものが得られる。しかも
この際合成に要する時間は1重合完結後に発泡剤を圧入
する場、合の合成時間(例えば約18時間)に比較して
、10チ以上(例えば約2時間)短縮させることができ
、生産性向上の点で非常に有利である。
In other words, conventionally, when a blowing agent was injected midway through polymerization, the strength of the molded product decreased compared to when a blowing agent was injected after completion of polymerization, but with the method of the present invention, 3.
By using a compound having a difunctional free radical as one component of the component-based polymerization initiator, a polymerization conversion rate of 50 to 9 can be achieved.
Even if the blowing agent is press-fitted with 8 holes, a molded article having strength equal to or higher than that obtained by press-fitting the blowing agent after polymerization is completed can be obtained. Moreover, the time required for synthesis can be reduced by more than 10 hours (for example, about 2 hours) compared to the synthesis time (for example, about 18 hours) when a blowing agent is press-injected after one polymerization is completed, and production It is very advantageous in terms of improving sex.

次に本発明の実施例を示、す。下記部は重量部を意゛味
する。
Next, examples of the present invention will be shown. The following parts refer to parts by weight.

実施例1〜7 攪拌機付きオートクレーブ中で、第3リン酸カルシウム
0.1 部およびドデシルベンゼンスルホン酸すトリウ
ム1%水溶液0.5部を蒸留水100部に分散または溶
解させた。次いでこれに過酸化ベンソイル、1,1−ジ
−t−ブチルペル、tキシ−3゜3、5− )リメチル
シクロヘキサンおよびt−ブチルハーヘンゾエ“−トを
第1表に示す量で溶解させ。
Examples 1 to 7 In an autoclave equipped with a stirrer, 0.1 part of tertiary calcium phosphate and 0.5 part of a 1% aqueous solution of thorium dodecylbenzenesulfonate were dispersed or dissolved in 100 parts of distilled water. Then, benzoyl peroxide, 1,1-di-t-butyl peroxide, t-x-3,3,5-)limethylcyclohexane and t-butylhachenzoate were dissolved in this in the amounts shown in Table 1. .

これにセル調整剤としてヒドロキシステアリン酸アマイ
ド0.1部分散させたスチレン100部を攪拌しながら
添加し、窒素雰囲気下に95±1°Cで懸濁重合全開始
させた。2時間101分後に2反応液に第3リン酸カル
シウム0.05部金加え、更に重合転化率95チに達し
た時点で第3リン酸カルシウム0.3部を加えた後、1
05℃に昇温し、シクロヘキサン2部およびブタ77部
全1時間かけて導入した。その後40分間かけて115
℃に昇温し9同温度に2時間30分保った後、室温まで
冷却すると1発泡性ポリスチレン粒子が得られた。
To this, 100 parts of styrene in which 0.1 part of hydroxystearamide was dispersed as a cell conditioner was added with stirring, and suspension polymerization was completely initiated at 95±1°C under a nitrogen atmosphere. After 2 hours and 101 minutes, 0.05 part of tribasic calcium phosphate was added to the reaction solution 2, and when the polymerization conversion rate reached 95%, 0.3 part of tribasic calcium phosphate was added, and then 1
The temperature was raised to 0.05°C, and 2 parts of cyclohexane and 77 parts of pork were introduced over a total of 1 hour. 115 over the next 40 minutes
The temperature was raised to 9°C, kept at the same temperature for 2 hours and 30 minutes, and then cooled to room temperature to obtain expandable polystyrene particles.

得られた発泡性ポリスチレンの分子量をII L Cに
より測定した結果およびJIS−A−9511による曲
げ強度試験(密度0.166 g/cc)の結果をあわ
せて第1表に示す。
Table 1 shows the molecular weight of the obtained expandable polystyrene measured by IILC and the results of a bending strength test (density 0.166 g/cc) according to JIS-A-9511.

以下余白 第1表 配合と物性 比較例1および2 過酸化ベンゾイル、1,1−ジ−t−ブチルペルオキシ
−3,3,5−) ’)メチルシクロヘキサンおよびt
−ブチルパーベンゾエート第2表に示す量で用い、その
他は実施例1と同様に処理した。結果を第2表に示す。
Table 1 with blank space below Comparative Examples 1 and 2 of formulation and physical properties Benzoyl peroxide, 1,1-di-t-butylperoxy-3,3,5-)') Methylcyclohexane and t
-Butyl perbenzoate was used in the amount shown in Table 2, and the other conditions were the same as in Example 1. The results are shown in Table 2.

第2表 配合と物性 比較例1および2はいずれも実施例1に比較して9強度
が1.8 Kf・f/cm2と低いが、これは比較例1
においては高分子量化したためと考えられる。
Table 2: Formulation and physical properties Comparative Examples 1 and 2 both have a lower strength of 1.8 Kf・f/cm2 than Example 1;
This is thought to be due to the higher molecular weight.

また比較例2においては、Mw/Mnの比が太きく、す
なわち分子量がブロードであったためと考過酸化ヘンソ
イル、1.1−ジーt−ブチルペルオキシ−3,3,5
−)リメチルシクロヘキサンおよびt−ブチルパーベン
ゾエートを第3表に示す量で用い、その他は実施例1と
同様に処理した。結果を第3表に示す。
In addition, in Comparative Example 2, the Mw/Mn ratio was large, that is, the molecular weight was broad.
-) Limethylcyclohexane and t-butyl perbenzoate were used in the amounts shown in Table 3, and otherwise the procedure was as in Example 1. The results are shown in Table 3.

以下余白 第3表 配合と物性 ’On” て2強度がZ O〜2.1 Kf ・f/cm2と低い
。これは数平均分子量が示すように低分子:叶物の発生
が強度を低下させているものと考えられる。
Below is a blank table 3. Formulation and physical properties 'On' 2 The strength is low at ZO ~ 2.1 Kf・f/cm2.This is because the number average molecular weight indicates that the low molecular weight: The occurrence of leaves reduces the strength. It is thought that the

比較例0 重合開始剤として過酸化ベンゾイル0.20 s+1.
1−ジ−t−ブチルペルオキシ−3,3,5−)リメチ
ルゾクロヘキサン0.05部およびt−ブチルパーベン
ゾニー) 0.05部(実施例4と同じ)を用い、ガス
の含浸を次のように変更し、その他は実施例1と同様に
処理した。すなわち重合転化率95%の時点で、93℃
から125℃に40分間で昇温し、同温度で30分間保
温することにより重合を99.8 %完結させた。次い
でこの反応液に105℃に40分間で冷却し、シクロヘ
キサン2部およびブタン7部を1時間かけて導入した。
Comparative Example 0 Benzoyl peroxide was used as a polymerization initiator at 0.20 s+1.
Impregnation with gas using 0.05 part of 1-di-t-butylperoxy-3,3,5-)limethylzoclohexane and 0.05 part of t-butylperbenzony (same as in Example 4). The process was carried out in the same manner as in Example 1 except for the following changes. That is, at a polymerization conversion rate of 95%, the temperature is 93°C.
The polymerization was completed by 99.8% by raising the temperature from 125° C. over 40 minutes and keeping it at the same temperature for 30 minutes. The reaction solution was then cooled to 105° C. over 40 minutes, and 2 parts of cyclohexane and 7 parts of butane were introduced over 1 hour.

その後40分間かけて115℃に昇温し、同温度に2時
、間30分保った後、室温まで冷却した。得られた発泡
性ポリスチレンについて実施例1と同様に測定すると、
数平均分子量12.3X10’、重量平均分子量33.
3 Xi O’、 Mw/Mn 〜2.7 、曲げ強度
2.9 Kg・f/■2と、実施例4とほぼ同等の特性
であった。
Thereafter, the temperature was raised to 115° C. over 40 minutes, maintained at the same temperature for 2 hours and 30 minutes, and then cooled to room temperature. When the obtained expandable polystyrene was measured in the same manner as in Example 1,
Number average molecular weight 12.3X10', weight average molecular weight 33.
3 Xi O', Mw/Mn ~2.7, and bending strength of 2.9 Kg·f/■2, which were almost the same characteristics as Example 4.

しかし、比較例tは重合を完結させるために。However, in Comparative Example t, in order to complete the polymerization.

125℃に昇温したり、保温したため、実施例4に比較
して、1時間50分合成時間が長くかかつている。
Since the temperature was raised to 125° C. and the temperature was maintained, the synthesis time was 1 hour and 50 minutes longer than in Example 4.

Claims (1)

【特許請求の範囲】[Claims] (1)スチレン系単量体71i−懸濁重合させ9重合途
中で発泡剤を添加して発泡性mスチレン系樹脂粒子を製
造する方法において、前記懸濁重合の重〜0..6!f
’f%のシクロヘキサン系パーオキシケタ−ルおよび0
. Og −0,2重量%のt−ブチルパーベンゾエー
トからなる混合物金柑い、かつ発泡剤の添加を重合転化
率50〜98%の時点で行なうことを特徴とする発泡性
スチレン系樹脂粒子の製造法。
(1) Styrenic monomer 71i - A method of producing expandable m styrenic resin particles by carrying out suspension polymerization and adding a blowing agent during the polymerization. .. 6! f
'f% of cyclohexane peroxyketal and 0
.. Og - A method for producing expandable styrenic resin particles, characterized in that a mixture consisting of 0.2% by weight of t-butyl perbenzoate is used, and a blowing agent is added at a polymerization conversion rate of 50 to 98%. .
JP15465883A 1983-08-24 1983-08-24 Production of expandable styrene resin particle Granted JPS6047037A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15465883A JPS6047037A (en) 1983-08-24 1983-08-24 Production of expandable styrene resin particle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15465883A JPS6047037A (en) 1983-08-24 1983-08-24 Production of expandable styrene resin particle

Publications (2)

Publication Number Publication Date
JPS6047037A true JPS6047037A (en) 1985-03-14
JPS6338063B2 JPS6338063B2 (en) 1988-07-28

Family

ID=15589047

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15465883A Granted JPS6047037A (en) 1983-08-24 1983-08-24 Production of expandable styrene resin particle

Country Status (1)

Country Link
JP (1) JPS6047037A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5403866A (en) * 1991-03-20 1995-04-04 Hitachi Chemical Co., Ltd. Foamable resin composition and a thermoplastic foamable pattern and metal casting manufacturing method using said composition
JPH08330464A (en) * 1995-05-31 1996-12-13 Nec Kyushu Ltd Pin grid array structure lsi
JP2002097296A (en) * 2000-09-26 2002-04-02 Hitachi Chem Co Ltd Foamable acrylonitrile-styrene resin particle and foamed molding using the same
JP2006522844A (en) * 2003-04-14 2006-10-05 アクゾ ノーベル ナムローゼ フェンノートシャップ Peroxide distribution to suspension process where styrene is polymerized
JP2010222490A (en) * 2009-03-24 2010-10-07 Kaneka Corp Foamable styrenic resin particle
JP2013032449A (en) * 2011-08-02 2013-02-14 Sekisui Plastics Co Ltd Foamable polystyrene-based resin particle, foamed particle, and foamed molding

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4915634A (en) * 1972-06-06 1974-02-12
JPS54107994A (en) * 1978-02-14 1979-08-24 Denki Kagaku Kogyo Kk Preparation of styrene resin
JPS55123631A (en) * 1979-03-14 1980-09-24 Kanegafuchi Chem Ind Co Ltd Production of foaming thermoplastic resin particle
JPS57145133A (en) * 1981-03-04 1982-09-08 Hitachi Chem Co Ltd Production of foamable styrene resin particle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4915634A (en) * 1972-06-06 1974-02-12
JPS54107994A (en) * 1978-02-14 1979-08-24 Denki Kagaku Kogyo Kk Preparation of styrene resin
JPS55123631A (en) * 1979-03-14 1980-09-24 Kanegafuchi Chem Ind Co Ltd Production of foaming thermoplastic resin particle
JPS57145133A (en) * 1981-03-04 1982-09-08 Hitachi Chem Co Ltd Production of foamable styrene resin particle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5403866A (en) * 1991-03-20 1995-04-04 Hitachi Chemical Co., Ltd. Foamable resin composition and a thermoplastic foamable pattern and metal casting manufacturing method using said composition
JPH08330464A (en) * 1995-05-31 1996-12-13 Nec Kyushu Ltd Pin grid array structure lsi
JP2002097296A (en) * 2000-09-26 2002-04-02 Hitachi Chem Co Ltd Foamable acrylonitrile-styrene resin particle and foamed molding using the same
JP2006522844A (en) * 2003-04-14 2006-10-05 アクゾ ノーベル ナムローゼ フェンノートシャップ Peroxide distribution to suspension process where styrene is polymerized
JP2010222490A (en) * 2009-03-24 2010-10-07 Kaneka Corp Foamable styrenic resin particle
JP2013032449A (en) * 2011-08-02 2013-02-14 Sekisui Plastics Co Ltd Foamable polystyrene-based resin particle, foamed particle, and foamed molding

Also Published As

Publication number Publication date
JPS6338063B2 (en) 1988-07-28

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