JPS6025544A - Catalyst for purifying exhaust gas - Google Patents

Catalyst for purifying exhaust gas

Info

Publication number
JPS6025544A
JPS6025544A JP58133145A JP13314583A JPS6025544A JP S6025544 A JPS6025544 A JP S6025544A JP 58133145 A JP58133145 A JP 58133145A JP 13314583 A JP13314583 A JP 13314583A JP S6025544 A JPS6025544 A JP S6025544A
Authority
JP
Japan
Prior art keywords
alumina
carrier
catalyst
slurry
exhaust gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP58133145A
Other languages
Japanese (ja)
Inventor
Shigenori Sakurai
桜井 茂徳
Shinichi Matsumoto
伸一 松本
Kazuko Yoshida
和子 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP58133145A priority Critical patent/JPS6025544A/en
Publication of JPS6025544A publication Critical patent/JPS6025544A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To impart excellent catalytic activity and durability, by supporting a catalyst component by a carrier of which the surface layer is formed of delta-alumina theta-alumina. CONSTITUTION:gamma-alumina is respectively baked at 850 deg.C, 900 deg.C and 1,050 deg.C to obtain delta-alumina, theta-alumina or a mixture thereof. This alumina mixture is mixed with an alumina sol, aluminum nitrate, distilled water and lanthanum carbonate to obtain a slurry. A separation type carrier formed of alumina (e.g., a granular carrier or a pellet like carrier) substrate is immersed in said slurry. Subsequently, impregnated carrier is drawn up and the slurry in the cell of the carrier substrate is blown off by an air stream and, after drying, baking is performed at about 600 deg.C.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、自動車の排ガスを浄化対象とする排ガス浄化
用触媒に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an exhaust gas purifying catalyst for purifying automobile exhaust gas.

(従来技術) 自動車等の内燃@i;aから排出される排ガスを浄化す
るために触媒が1史用さ瓦ているこ七は既に94口られ
ている。従来、自動車用の排ガス浄化用触媒としては、
活・計アルミナ等からなる粒状担体また媒コージライト
等からなるハニカム状基材にアルミナを被覆したモノリ
ス担体に、白金、パラジウム、ロジウム等のノ独媒活性
を有する貴金属を単独または組合tて担持したものが使
用されているっ融媒において、担体Vま単に触媒成分を
支持する役割を果たすだけでなく、その触媒の触媒活性
、#久性に大きく作用するうそのため、従来はより多孔
質で表面積の大きい活1生アルミナ(r−アルミナ)を
用いている。
(Prior Art) Catalysts have been used for a long time to purify exhaust gas emitted from internal combustion engines such as automobiles, and 94 catalysts have already been used. Conventionally, as a catalyst for purifying exhaust gas for automobiles,
A granular carrier made of active or total alumina, etc., or a monolithic carrier made of a honeycomb-shaped base material made of medium cordierite, etc. coated with alumina, supports noble metals having sole catalytic activity, such as platinum, palladium, and rhodium, singly or in combination. In the fusion medium in which the carrier V is used, the carrier V not only plays the role of supporting the catalyst components, but also has a large effect on the catalytic activity and durability of the catalyst. Live alumina (r-alumina) with a large surface area is used.

(技術釣線、1) ところで、この種の触媒は、力Xなシの高温(約800
〜1000℃)にさらされて使用さり、ること力λら、
触媒性能が熱劣化していくものであってはならない。
(Technical Fishing Line, 1) By the way, this type of catalyst can be used at extremely high temperatures (approximately 800
~1000℃)
The catalyst performance must not deteriorate due to heat.

し力>L7zがら、担体と1〜て活性′γアルミナ用い
た排ガス浄化用触媒をム、少なからず上記熱劣化を起こ
す、という問題を有する。
However, when using an exhaust gas purifying catalyst using activated γ alumina as a carrier, there is a problem in that the above-mentioned thermal deterioration occurs to some extent.

(発明の目的) 本発明は担体としてアルミナを使用しているにもカーか
わらず、熱劣化が少なく、fl/2 it y’こ触媒
活性および耐久性を有する排ガス堕化用hコ(媒を提供
することを目的とするう 本発明者等は、かかる技術的課題のノヂを決を月的とし
て種々研究ケ直ねた結果、触媒性能の熱劣化の一因が刀
口燕状況Fに訃りるアルミナの変態に存することを見出
し、本発明を完成した。
(Objective of the Invention) The present invention provides a catalyst for exhaust gas degradation that has little thermal deterioration, fl/2 ity' catalyst activity and durability despite using alumina as a carrier. The inventors of the present invention have conducted various research to solve this technical problem, and as a result, it has been determined that the cause of thermal deterioration of catalyst performance is due to the Tsubame Toguchi situation F. The present invention was completed based on the discovery that the present invention exists in the metamorphosis of alumina.

すなわち、アルばすの変態は、 γ:300〜800℃ δ: 800〜900℃ θ:900〜1050℃ α : 1050 ℃ の如く起こるが、r→δ→θと変化する際に。In other words, Albus's transformation is γ: 300-800℃ δ: 800~900℃ θ:900~1050℃ α: 1050℃ It occurs as follows, but when changing from r → δ → θ.

触媒活性が著しく低下することを見出した。It was found that the catalytic activity was significantly reduced.

(発明の構成) 本発明の排ガス浄化用触媒は、担体の少なくとも表(l
ti )2をδ−アルミナ、θ−アルミナまたはこれら
の混合物で形成し、該担体にノ独媒成分をj旦持さ亡た
。ことを1与4文とする。
(Structure of the Invention) The exhaust gas purifying catalyst of the present invention has at least the surface (l) of the carrier.
ti)2 was formed from δ-alumina, θ-alumina or a mixture thereof, and the carrier was freed from the solvent component. Let's say 1 and 4 sentences.

本発明において、担体の形態は特に限定されない。具体
的には、アルミナlこよって形成された分離型担体、た
とえば粒状担体°またはベレット状2m体、またはコー
ジライト等からなる担体基材にアルミナを被覆して形成
された一体屓(モノリス)指体、九とえげハニカム状担
体が挙げられる。
In the present invention, the form of the carrier is not particularly limited. Specifically, a separate carrier formed of alumina, such as a granular carrier or a pellet-shaped 2M body, or a monolithic finger formed by coating alumina on a carrier base material such as cordierite, is used. body, nine-thorn honeycomb-like carrier.

触媒成分としては、通常この棟の目的に使用されるもの
が使用でき、たとえば白金、ロジウム!たはパラジウム
などの貴金属単独まfcは組合ビたものが挙けられる。
As catalyst components, those normally used for this purpose can be used, such as platinum, rhodium! Or a precious metal such as palladium alone or a combination of fc can be mentioned.

(実施例・比較例) 以下1本発明を実施例および比較Hにより詳細に祝明す
るう 実施例1〜3 コージライト質モノリス担体基材(直径30關。
(Examples and Comparative Examples) The present invention will be explained in detail below with reference to Examples and Comparative H. Examples 1 to 3 Cordierite monolith carrier base material (diameter 30 mm).

長は50 m++t 4円筒状)紫、以−Fの工程で触
媒化するっ ■ γ−アルミナを、850℃、900℃および105
0℃の各温度で焼成して、δ−アルミナ。
The length is 50 m++t (4 cylindrical) purple, and it will be catalyzed in the following process.
δ-alumina by firing at various temperatures of 0°C.

θ−アルミナまたはそれらの混合物を得るっ■ アルば
ナゾル(−rルミブー「有半10<五七チン300部、
硝酸アルξニウム60都、蒸1g水300〜400部、
炭酸ランタン(焼成によって約42%の酸化ランタンに
なるもの)40部および+jl記■で得られたアルミナ
53o1flXを混合してスラリーとする。このスラリ
ー中に、#記担体基材を2分間浸漬し、引き上げて担体
基材セル内のスラリーを空気流で吹き飛ばし、150℃
で3時間乾燥した後、600・℃の温度で3時間焼成し
て触媒担体を得る。
To obtain θ-alumina or a mixture thereof, Albanazol (-r Lumibou 10 < 57 300 parts,
60 parts of aluminum nitrate, 1 g of steamed water, 300-400 parts,
40 parts of lanthanum carbonate (which becomes about 42% lanthanum oxide upon calcination) and the alumina 53o1flX obtained in step 2 are mixed to form a slurry. The carrier base material marked with # was immersed in this slurry for 2 minutes, then pulled out and the slurry in the carrier base material cells was blown away with an air flow, and the temperature was raised to 150°C.
After drying for 3 hours at a temperature of 600.degree. C. for 3 hours, a catalyst carrier is obtained.

■ 前記■で得られた触媒担体を、硝酸第一七リウム溶
液、白金PソルトB液そして塩化ロジウム6敢にに面す
ることにより、活性層にセリウム、白金およびロジウム
を吸着させる。
(2) The catalyst carrier obtained in (1) above is exposed to a heptadium nitrate solution, platinum P salt solution B, and rhodium chloride to adsorb cerium, platinum, and rhodium onto the active layer.

そして、これを乾燥、焼成して触媒化することによって
、本発明触媒A(850℃で焼成したもの)、B(90
0℃で焼成したもの)、C(1050℃で焼成したもの
)を得る。担持量は、担体1ノあたj) 、 CeO2
o、 3モル、 i’t L O!およびRhO,1、
Pである。
Then, by drying and calcining this to catalyze it, the present invention catalysts A (calcined at 850°C) and B (90°C
(fired at 0°C) and C (fired at 1050°C). The supported amount is per carrier 1), CeO2
o, 3 moles, i't L O! and RhO,1,
It is P.

比較例1〜3 アルミナとして、γ−アルミナを700℃。Comparative examples 1 to 3 As alumina, γ-alumina was heated at 700°C.

1150℃および125’O℃で焼成してなるものを用
いる以外、前記実施例と同様にして、比較触媒a(70
0℃で焼成し7にもの)、b (1150℃で焼成した
もの)、C(1250℃で焼成したもの)を萄・る。
Comparative catalyst a (70
7), b (fired at 1150°C), and C (fired at 1250°C).

(試験例) 次に、実施例および比較1+lJの触媒を耐久試験に洪
し2耐久試験後の触媒について、ノ弦媒粘性(浄化率)
を比較したう CI)#久試験 各触媒を金属−容器に装契し、とilを自動車のエンジ
ン排気系に取付け、実鑵にJノtガスを流す仁とによシ
行なう。この場・−・において、試験条件は次のように
設定した。
(Test example) Next, the catalysts of Example and Comparison 1 + lJ were subjected to a durability test.
Compare CI) #long test Load each catalyst in a metal container, attach it to the engine exhaust system of a car, and run the J-not gas through it. In this case, the test conditions were set as follows.

空ソ然比(A/F) :朽16 試験時間(時間):50 触媒床Q度(1::) :FJso。Sora ratio (A/F): 16 Exam time (hours): 50 Catalyst bed Q degree (1::): FJso.

空間速度(1/時)二約6万 (2) 活性評価 耐久試験後の谷触媒に、次の条件で笈ツbガスを通じて
、 l−IC,COをば〆化さビるとともにNOxを環
元させ、HC,COおよびNOxの浄化率を測定する。
Space velocity (1/hour): Approximately 60,000 (2) After the activity evaluation durability test, the Tani catalyst was passed under the following conditions to oxidize l-IC and CO and to ring NOx. The purification rate of HC, CO and NOx is measured.

加熱11犠度 IC) 二 300 空間速υt(1/時):約8万 この場合において、変動ガス1jco:0.8%。Heating 11 sacrifice IC) 2 300 Space velocity υt (1/hour): Approximately 80,000 In this case, variable gas 1jco: 0.8%.

心JOx : 2200ppm 、’ HCとしてC3
H6: 2200ppm、 02 : 0.8%、、 
H2: 0.27%、H2O: #10係、Co2:1
0褒、N2:残シのモデルガスに。
Mind JOx: 2200ppm,'C3 as HC
H6: 2200ppm, 02: 0.8%,,
H2: 0.27%, H2O: #10, Co2: 1
0 reward, N2: For remaining model gas.

過剰の02、C02を各々2多、0.5 )12で交互
に心入したもので、ちる。
Excess 02 and C02 are added alternately by 2 and 0.5)12, respectively, and it is removed.

測定詰呆を、図に示す。The measurement packing is shown in the figure.

仁の結果から明ら〃)なように、実施列に係る触媒A、
13.Cは、比較例a、b、cに比して。
As is clear from the results of Jin), catalyst A according to the practical sequence,
13. C is compared to Comparative Examples a, b, and c.

高r品11吋久住に12れる。。High quality item 11 inches long and 12 times tall. .

(発明の効果) 以−Hの如く、本発明によれば、使用中におけるアルば
すの燕夕ご悪が抑制されるので、dη述した技術的課、
小ケ屏消Cさる、という効果を突する。
(Effects of the Invention) As shown in I-H, according to the present invention, the problem of swallowing of Albus during use is suppressed, so that the technical issues mentioned above,
It uses the effect of ``Small Screening C Saru''.

徒だ、ノg発明に係るノ独媒ば、(γ−アルミナのもの
に比して)アル(”す細孔径が大きい範囲に分布してい
るので、燐、硫黄等p被舟物質によって細孔が閉塞され
にくく、したがつて、耐被梼性にも浸れる、という効果
を萎する。
It's a waste, because the pore size of Al (compared to that of γ-alumina) is distributed over a large range, so the pore diameters of the pores of the invention are distributed over a large range, so phosphorus, sulfur, etc. The pores are less likely to be clogged, thus reducing the effect of providing water resistance.

【図面の簡単な説明】[Brief explanation of drawings]

図ti、芙施例に係る揖媒A 、 B 、 CJ−よび
比較・詞に係る触媒a、b、cについて、+:ilj久
試l倹後の触媒活性を示したグラフ、を表わすっ特許出
願人 トヨタ自動車株式会社 ((2′tか1名ン
Figure 1 represents a graph showing the catalytic activity of catalysts A, B, and CJ- according to Example 3 and catalysts a, b, and c according to comparative examples. Applicant: Toyota Motor Corporation ((2't or 1 person)

Claims (1)

【特許請求の範囲】[Claims] 少なくとも表面ノーをδ−アルばす、θ−アルミナまた
はこれらの混合物で形成した担体に触媒成分をづ旦コ苛
さ亡てなる。排ガス浄化用触媒。
The catalyst components are then impregnated onto a support formed of δ-alumina, θ-alumina, or a mixture thereof, at least on the surface. Catalyst for exhaust gas purification.
JP58133145A 1983-07-21 1983-07-21 Catalyst for purifying exhaust gas Pending JPS6025544A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58133145A JPS6025544A (en) 1983-07-21 1983-07-21 Catalyst for purifying exhaust gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58133145A JPS6025544A (en) 1983-07-21 1983-07-21 Catalyst for purifying exhaust gas

Publications (1)

Publication Number Publication Date
JPS6025544A true JPS6025544A (en) 1985-02-08

Family

ID=15097780

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58133145A Pending JPS6025544A (en) 1983-07-21 1983-07-21 Catalyst for purifying exhaust gas

Country Status (1)

Country Link
JP (1) JPS6025544A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439865A (en) * 1992-07-30 1995-08-08 Ngk Insulators, Ltd. Catalyst for exhaust gas purification and process for production thereof
KR100388030B1 (en) * 1998-12-21 2003-09-19 주식회사 포스코 Method for preparing lanthanum-containing thermal stabilized alumina by electrodeposition precipitation
WO2004004899A1 (en) * 2002-07-09 2004-01-15 Daihatsu Motor Co., Ltd. Method for producing catalyst for clarifying exhaust gas
JP2004243305A (en) * 2002-10-11 2004-09-02 Daihatsu Motor Co Ltd Exhaust gas purifying catalyst
JP2004243306A (en) * 2002-10-11 2004-09-02 Daihatsu Motor Co Ltd Method for producing exhaust gas purifying catalyst
US7381394B2 (en) 2002-07-09 2008-06-03 Daihatsu Motor Co., Ltd. Method for producing perovskite-type composite oxide

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439865A (en) * 1992-07-30 1995-08-08 Ngk Insulators, Ltd. Catalyst for exhaust gas purification and process for production thereof
KR100388030B1 (en) * 1998-12-21 2003-09-19 주식회사 포스코 Method for preparing lanthanum-containing thermal stabilized alumina by electrodeposition precipitation
WO2004004899A1 (en) * 2002-07-09 2004-01-15 Daihatsu Motor Co., Ltd. Method for producing catalyst for clarifying exhaust gas
WO2004004898A1 (en) * 2002-07-09 2004-01-15 Daihatsu Motor Co., Ltd. Catalyst for clarifying exhaust gas
US7205257B2 (en) 2002-07-09 2007-04-17 Daihatsu Motor Co., Ltd. Catalyst for clarifying exhaust gas
US7381394B2 (en) 2002-07-09 2008-06-03 Daihatsu Motor Co., Ltd. Method for producing perovskite-type composite oxide
US7622418B2 (en) 2002-07-09 2009-11-24 Daihatsu Motor Company, Ltd. Method for producing exhaust gas purifying catalyst
JP2004243305A (en) * 2002-10-11 2004-09-02 Daihatsu Motor Co Ltd Exhaust gas purifying catalyst
JP2004243306A (en) * 2002-10-11 2004-09-02 Daihatsu Motor Co Ltd Method for producing exhaust gas purifying catalyst

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