JPS5913348B2 - Manufacturing method for polyester decorative materials - Google Patents
Manufacturing method for polyester decorative materialsInfo
- Publication number
- JPS5913348B2 JPS5913348B2 JP51049570A JP4957076A JPS5913348B2 JP S5913348 B2 JPS5913348 B2 JP S5913348B2 JP 51049570 A JP51049570 A JP 51049570A JP 4957076 A JP4957076 A JP 4957076A JP S5913348 B2 JPS5913348 B2 JP S5913348B2
- Authority
- JP
- Japan
- Prior art keywords
- unsaturated polyester
- film
- polyester resin
- transparent
- decorative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明はポリエステル化粧材の製造法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a polyester decorative material.
従来よりポリエステル化粧板は印刷紙を合板に貼り付け
、その土から着色又は透明クリアーな不飽和ポリエステ
ル樹脂をオーバーレイして硬化させて製造していた。Traditionally, polyester decorative boards have been manufactured by pasting printed paper onto plywood, overlaying it with a colored or transparent unsaturated polyester resin, and curing it.
この場合にフィルム法やフローコーター法と称される方
法が広く利用されていた。また従来家具の表面化粧材に
使用する化粧材には、深みや重厚感を与える為に、家具
作成後にカラークリアーのラツカー塗装をしたり、一部
では化粧板作成時に染料や透明顔料を樹脂にあら力）じ
め練り込んでおいたものを用いて得る方法がある。In this case, a method called a film method or a flow coater method has been widely used. Furthermore, in order to give a sense of depth and solidity to the decorative materials conventionally used for the decorative surfaces of furniture, a color clear lacquer coating is applied after the furniture is made, and in some cases, dyes or transparent pigments are added to the resin when making the decorative boards. (Ariki) There is a way to obtain it by using something that has been kneaded in water.
しかしながら前者の方法は、ラツカー塗装を均一に行な
うには高度の技術が必要であり、熟練者でなければ塗装
ムラを生じ、又化粧板作成時とは５ 別工程になり同一
物を多数生産することが困難であり、家具になつた後だ
けに失敗した時の損害も多額にのぼる。又後者の方法は
良く撹拌しないとムラが生じ、かつ樹脂メーカーでの練
り込みが必要な為、少量１０多種生産には適してはいな
い。However, the former method requires a high degree of skill to uniformly apply the lacquer coating, and if you are not an expert, it will cause uneven coating, and the process is 5 different from the process used to create decorative boards, resulting in the production of large numbers of the same product. It is difficult to do so, and if a failure occurs only after it has been used as furniture, the damage can amount to a large amount. In addition, the latter method causes unevenness unless well stirred, and requires kneading by the resin manufacturer, so it is not suitable for small-lot production of 10 different types.
そのために樹脂のむだが生じたり、ロッドの違いによる
色違いや塗布ムラによる色ムラが生じ易いという欠点が
あつた。This has resulted in disadvantages such as waste of resin, color differences due to different rods, and color unevenness due to uneven coating.
本発明は、これら両者の欠点を改良し、かつ家１５具で
要求されている深みと重厚感を持つような化粧材を生産
すべく種々研究の結果、任意の模様を施した基材の表面
に不飽和ポリエステル樹脂を塗布し、フィルム法により
ポリエステル化粧材を作成する場合に、不飽和ポリエス
テル樹脂に対して■０ 密着性又は浸透性の良い透明性
又は半透明性着色剤のペタ層を有するフィルムを使用す
ることにより、不飽和ポリエステル樹脂の硬化時に着色
剤が転移されることにより、家具材の仕上がり塗装と同
様に、深みと重厚感のあるポリエステル化粧材■５ を
製造する方法を見い出して本発明を完成したのである。The present invention aims to improve both of these drawbacks and produce a decorative material that has the depth and solidity required for household items. When creating a polyester decorative material using the film method by applying unsaturated polyester resin to By using a film, the coloring agent is transferred when the unsaturated polyester resin is cured, and we have discovered a method to produce polyester decorative material ■5 that has a deep and heavy feel similar to the finish coating of furniture materials. The present invention was completed.
ここでフィルム法とは、不飽和ポリエステル樹脂等の常
温、常圧で硬化する樹脂を基材上に塗布し、該樹脂をフ
ィルムにて被覆し、脱泡した後便３０化するまで放置し
てから該フィルムを剥離して化粧材を得る方法である。The film method here refers to applying a resin that hardens at room temperature and pressure, such as unsaturated polyester resin, onto a base material, covering the resin with a film, defoaming it, and then leaving it until it becomes 30%. This is a method to obtain a decorative material by peeling off the film from the base.
本発明によれば上述し一ように従来知られているフィル
ム法による工程を利用して、深みと重厚感を有するポリ
エステル化粧材を製造することが３５可能であり、化粧
材製造後にあらためて塗装するという工程を除去するも
のである。According to the present invention, as described above, it is possible to produce a polyester decorative material having a deep and solid feel by using the conventionally known film process, and the material can be repainted after the production of the decorative material. This process eliminates this process.
さらＶＣ本発明によれば、着色剤の色を変えたフイルム
を使用しただけで同一の化粧紙を使用して色換えの効果
を得ることもできる。Furthermore, according to the present invention, it is possible to obtain the effect of color change using the same decorative paper by simply using a film with a different colorant.
本発明を図面を用いて更に詳細に説明する。The present invention will be explained in more detail using the drawings.
任意の模様を施した基材としては第２図に示すように基
材１に接着剤２を介して任意の模様を有する化粧紙３を
貼着したものがある。また接着剤を用いないで、ホツト
メルトその他任意の手段で化粧フイルム等を貼着したも
のでもさしつかえないさらに化粧紙や化粧フイルムを貼
着しないで基材１上に印刷その他適宜の手段で、直接任
意の模様を施したものでも良い。As a base material having an arbitrary pattern, there is one in which a decorative paper 3 having an arbitrary pattern is attached to a base material 1 via an adhesive 2, as shown in FIG. It is also possible to apply a decorative film or the like to the base material 1 by hot melting or any other suitable method without using an adhesive. It may also be one with a pattern.
本発明では、使用する基材に特に制限はないが、一例を
あければ、合板、ハードボード、パーチクルボード、各
種合成樹脂板、厚手の紙、スレート板、石膏ボード、石
綿セメント板、パルプセメント板、金属板の単独または
これらの一種あるいは二種以上の積層板等がある。In the present invention, there is no particular restriction on the base material used, but examples include plywood, hardboard, particle board, various synthetic resin boards, thick paper, slate board, gypsum board, asbestos cement board, pulp cement board, There may be a single metal plate or a laminate of one or more of these metal plates.
このようにして任意の模様を施した基材上に透明又は半
透明の不飽和ポリエステル樹脂４を塗布する（第２図）
。第１図は本発明に用いるフイルムの断面図で、透明性
又は半透明性着色剤５のベタ層がフイルム６に施されて
いる状態を示している。フイルム６としてはビニロン、
ポリエステル、セロハン、塩化ビニリデン、ポリプロピ
レン、塩化ビニル、フツ化ビニル等の合成樹脂フイルム
あるいはシート、又はこれらの積層フイルムおよびシー
ト、さらに離型剤をコーテイングしてあるか、あるいは
離型性を有する紙及び合成紙等のポリエステル樹脂に対
して離型可能なずべてのフイルム及びそれらのコーテイ
ングフイルムを使用することができる。不飽和ポリエス
テル樹脂に対して密着性又は浸透性の良い透明性又は半
透明性の着色剤５としては、印刷インキあるいは塗料に
通常使用される透明性又は半透明性の着色剤例えば染料
、有機顔料等を樹脂に溶かしたものの内から、不飽和ポ
リエステル樹脂に対して密着性又は浸透性の良いものを
選んで使用する。これらの着色剤のベタ層をフイルム６
に施すにはベタ印刷、ロールコーター、フローコーター
、ナイフコーター、スプレー塗装等の手段が利用できる
。A transparent or translucent unsaturated polyester resin 4 is applied onto the base material which has been given an arbitrary pattern in this way (Fig. 2).
. FIG. 1 is a cross-sectional view of a film used in the present invention, showing a state in which a solid layer of a transparent or translucent colorant 5 is applied to the film 6. Film 6 is vinylon,
Synthetic resin films or sheets such as polyester, cellophane, vinylidene chloride, polypropylene, vinyl chloride, vinyl fluoride, etc., or laminated films and sheets thereof, and papers coated with a release agent or having release properties. All films and coating films thereof that are releasable to polyester resins such as synthetic paper can be used. Transparent or translucent colorants 5 with good adhesion or permeability to unsaturated polyester resins include transparent or translucent colorants commonly used in printing inks or paints, such as dyes and organic pigments. Select and use those that have good adhesion or permeability to unsaturated polyester resins from among those dissolved in resin. Transfer the solid layer of these colorants to film 6.
For coating, methods such as solid printing, roll coater, flow coater, knife coater, and spray painting can be used.
このようにして透明性又は半透明性着色剤５のベタ層を
有するフイルム６を該ベタ層側を不飽和ポリエステル樹
脂側に接触せしめ、通常のフイルム法の工程と同様にし
て不飽和ポリエステル樹脂を硬化させた後、フイルム６
を剥離することによりポリエステル化粧材が得られる（
第３図）。In this way, the film 6 having a solid layer of transparent or translucent colorant 5 is brought into contact with the unsaturated polyester resin side, and the unsaturated polyester resin is coated in the same manner as in the usual film process. After curing, film 6
A polyester decorative material can be obtained by peeling off (
Figure 3).
この時の不飽和ポリエステル樹脂の硬化方法としては過
酸化物触媒、紫外線、電子線等を利用する硬化方法を使
用しても良い。又上記ポリエステル化粧材を製造する場
合には着色剤がポリエステル樹脂の中に出来るだけ浸透
する方が耐シンナ一性、耐摩耗性等の物性を向上させる
ことが可能であるので、着色剤に対するバインダーの選
択、又は硬化条件を選ぶことによつてより多く浸透させ
るようにすることが望ましい。As a curing method for the unsaturated polyester resin at this time, a curing method using a peroxide catalyst, ultraviolet rays, electron beam, etc. may be used. In addition, when producing the above-mentioned polyester decorative material, it is possible to improve physical properties such as thinner resistance and abrasion resistance by allowing the colorant to penetrate into the polyester resin as much as possible. It is desirable to increase the penetration by selecting curing conditions or curing conditions.
次に実施例を示す。く実施例 １〉
厚さ５．５聴のラワン合板に、木目模様を印刷したパタ
ーン紙を貼着し、これに下記の割合に配合した不飽和ポ
リエステル樹脂を４０ｙ／尺２塗布した。Next, examples will be shown. Example 1 A patterned paper with a wood grain pattern printed on it was pasted on a lauan plywood board with a thickness of 5.5 mm, and an unsaturated polyester resin blended in the following ratio was applied thereto at a rate of 40 yards/square.
不飽和ポリエステル樹脂 １００重量部ナフテン
酸コバルト １重量部パーメツクＮ（日
本油脂製硬化剤日重量部この上に厚さ７５μのポリエス
テルフイルムに、ＡＰ−８７１（東洋インキ製インキ》
をベタ印刷したものを用いて該ベタ印刷側が不飽和ポリ
エステル樹脂に接触するように重ねて不飽和ポリエステ
ル樹脂を硬化させた後、厚さ７５μのポリエステルフイ
ルムを剥離したところ、ＡＰ−８７１が転移して従来よ
り深みと重厚感の増した木目模様のポリエステル化粧板
が得られた。Unsaturated polyester resin 100 parts by weight Cobalt naphthenate 1 part by weight Permek N (Nippon Oil Co., Ltd. hardener part by weight) On top of this, a 75 μm thick polyester film was coated with AP-871 (Toyo Ink ink)
When the unsaturated polyester resin was cured by stacking the unsaturated polyester resin so that the solid printed side was in contact with the unsaturated polyester resin, the 75μ thick polyester film was peeled off, and AP-871 was transferred. As a result, a polyester decorative board with a wood grain pattern that has a deeper and heavier feel than before was obtained.
図面は本発明の方法の説明図であり、第１図は本発明で
用いるフイルムを、第２図に任意の模様を施した基材上
に不飽和ポリエステル樹脂を塗布した状態を、第３図は
フイルムを剥離する状態をそれぞれ示す説明図である。
１・・・基材、２・・・接着剤、３・・・化粧紙、４・
・・不飽和ポリエステル樹脂、５・・・着色剤、６・・
・フイルム。The drawings are explanatory diagrams of the method of the present invention, and FIG. 1 shows the film used in the present invention, FIG. 2A and 2B are explanatory diagrams each showing a state in which the film is peeled off. 1... Base material, 2... Adhesive, 3... Decorative paper, 4...
... Unsaturated polyester resin, 5... Colorant, 6...
・Film.
Claims (1)
和ポリエステル樹脂を塗布した後、該不飽和ポリエステ
ル樹脂に対して密着性又は浸透性の良い透明性又は半透
明性着色剤のベタ層を有するフィルムの該ベタ層側を不
飽和ポリエステル樹脂に接触せしめて不飽和ポリエステ
ル樹脂を硬化させた後フィルムを剥離し、透明性又は半
透明性着色剤を不飽和ポリエステル樹脂に転移すること
を特徴とするポリエステル化粧材の製造法。1. After coating a transparent or translucent unsaturated polyester resin on a base material with an arbitrary pattern, apply a solid layer of transparent or translucent coloring agent that has good adhesion or permeability to the unsaturated polyester resin. The solid layer side of the film having the layer is brought into contact with an unsaturated polyester resin to cure the unsaturated polyester resin, and then the film is peeled off to transfer the transparent or translucent colorant to the unsaturated polyester resin. Characteristic manufacturing method for polyester decorative materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP51049570A JPS5913348B2 (en) | 1976-04-30 | 1976-04-30 | Manufacturing method for polyester decorative materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP51049570A JPS5913348B2 (en) | 1976-04-30 | 1976-04-30 | Manufacturing method for polyester decorative materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS52132084A JPS52132084A (en) | 1977-11-05 |
| JPS5913348B2 true JPS5913348B2 (en) | 1984-03-29 |
Family
ID=12834857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP51049570A Expired JPS5913348B2 (en) | 1976-04-30 | 1976-04-30 | Manufacturing method for polyester decorative materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5913348B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3068333D1 (en) * | 1979-02-09 | 1984-08-02 | Kolloid Chemie | Process for printing a substrate resistant to a heat of more than 220 degrees c |
| JPS55123918U (en) * | 1979-02-26 | 1980-09-03 | ||
| JPS57107271A (en) * | 1980-12-26 | 1982-07-03 | Nissha Printing Co Ltd | Manufacture of heat resisting base material with decorative surface |
-
1976
- 1976-04-30 JP JP51049570A patent/JPS5913348B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS52132084A (en) | 1977-11-05 |
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