JPS5859820A - Gear - Google Patents

Gear

Info

Publication number
JPS5859820A
JPS5859820A JP15865281A JP15865281A JPS5859820A JP S5859820 A JPS5859820 A JP S5859820A JP 15865281 A JP15865281 A JP 15865281A JP 15865281 A JP15865281 A JP 15865281A JP S5859820 A JPS5859820 A JP S5859820A
Authority
JP
Japan
Prior art keywords
gear
resin
fiber
laminated
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15865281A
Other languages
Japanese (ja)
Inventor
Hideki Shinohara
篠原 英機
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP15865281A priority Critical patent/JPS5859820A/en
Publication of JPS5859820A publication Critical patent/JPS5859820A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D15/00Producing gear wheels or similar articles with grooves or projections, e.g. control knobs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/083Combinations of continuous fibres or fibrous profiled structures oriented in one direction and reinforcements forming a two dimensional structure, e.g. mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/12Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
    • B29K2105/14Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles oriented
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2707/00Use of elements other than metals for preformed parts, e.g. for inserts
    • B29K2707/04Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2015/00Gear wheels or similar articles with grooves or projections, e.g. control knobs
    • B29L2015/003Gears

Abstract

PURPOSE:To obtain an excellent fiber-reinforced resin gear, by a method wherein a disk body in which tapes of uniaxially orientated carbon fibers impregnated with a resin are laminated so that the orientation axes of the fibers are set in radial directions and a fabric of resin-impregnated organic fibers are laminated on each other, and are hardened, followed by gear cutting. CONSTITUTION:The tapes of uniaxially orientated carbon fibers impregnated with a resin are laminated in a circular form so that the orientation directions of the fibers are set in radial directions to produce the disk body. Such disks and woven or nonwoven fabrics of organic fibers impregnated with a resin are laminated, and are hardened to produce a disk form gear material, which is subjected to gear cutting to obtain a fiber-reinforced resin gear. Accordingly, a fiber-reinforced resin gear free from generation of noises in use and excellent in abrasion-resisting properties can be obtained.

Description

【発明の詳細な説明】 本発明は炭素繊維(以下CFという)と綿や合成繊維な
どの有機質繊維布帛を補強用繊維として用いた繊維強化
プラスチックス製歯車に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a gear made of fiber-reinforced plastics using carbon fiber (hereinafter referred to as CF) and organic fiber cloth such as cotton or synthetic fiber as reinforcing fibers.

従来騒音防止効果や無給油化を奏し得る比較的大型の歯
車としてはモノマーキャスティングナイロン製歯車や綿
布にフェノール樹脂を含浸したフェノール樹脂製歯車が
よく知られているが、これら歯車は、騒音防止やオイル
レス効果はかなり発揮され【はいるが、強度的に金属製
−車に比べ著しく劣り、また、高速、高負荷条件下の使
用に際しては発熱蓄熱などのため強度低下や騒音防止効
果の減少、さらには摩耗の増大などの諸問題が生じ必ず
しも充分で満足のいく歯車とは云えない状況にある。
Monomer-cast nylon gears and phenol resin gears made of cotton cloth impregnated with phenolic resin are well known as relatively large gears that can prevent noise and eliminate oil lubrication. Although the oil-free effect is quite effective, its strength is significantly inferior to that of metal cars, and when used under high-speed, high-load conditions, heat generation and heat storage may cause a decrease in strength and noise prevention effect. Furthermore, various problems such as increased wear occur, and the gear cannot necessarily be said to be sufficient or satisfactory.

このような欠点を補った繊維強化プラスチツク歯車とし
て%開昭54−3643号公報に見られる如(CFを補
強用繊維として用いたものが開発され【きている。この
CF強化プラスチックス製歯車は上述した従来のプラス
チックス製歯車に比べ極めて強度が高(、また無給油/
W歯車として使用する際における摩擦、摩耗特性が勝れ
ているなど種々の特性を有しているが、本質的に金属材
料製歯車様の騒音を発生し、騒音防止効果は充分ではな
い。また歯車の厚さが20箇を越えるような厚内の積層
材料から作る場合、積層材料内部に気泡や歪を残しやす
く、機械的強度低下の要因になる場合が多々ある。さら
にCF強化プラスチックス材料は硬度が高いため、その
二次加工性にも大きな問題があり特に歯切り加工性が劣
ることが最大の欠点となっている。また一方CF強化プ
ラスチックス製歯車を製造する方法において例えば、第
1図に示した如くほば正方形なるOF絨布の繊維配列角
度が順次一定角度で変化するよ5に積層成型したものを
歯切り加工することにより第1図中(1)に示す如き形
状の歯車を作り出す方法がとられるのであるが、(2)
に示した如く多量のCFのロスが生ずることも問題の一
つとして指摘されている。
As a fiber-reinforced plastic gear that compensated for these drawbacks, a gear using CF as a reinforcing fiber has been developed, as shown in Japanese Patent Publication No. 54-3643. Compared to the conventional plastic gears mentioned above, it is extremely strong (and requires no lubrication/
Although it has various properties such as excellent friction and wear characteristics when used as a W gear, it essentially generates noise similar to gears made of metal materials, and its noise prevention effect is not sufficient. Furthermore, when a gear is made from a laminated material with a thickness of more than 20 parts, air bubbles and distortions are likely to remain inside the laminated material, which often causes a decrease in mechanical strength. Furthermore, since CF reinforced plastic materials have high hardness, there are major problems in their secondary workability, and in particular, their poor gear cutting workability is their biggest drawback. On the other hand, in the method of manufacturing gears made of CF reinforced plastics, for example, as shown in Fig. 1, OF rugs are laminated and molded in a manner such that the fiber arrangement angle of the OF carpet is sequentially changed at a constant angle, and then processed into gears. By doing this, a method is used to create a gear with the shape shown in (1) in Figure 1, but (2)
It has also been pointed out that one of the problems is that a large amount of CF is lost as shown in FIG.

そこで、本発明者らは、上述した如き問題点を改良した
CF強化プラスチックス製歯車を得べく鋭意検討を重ね
た結果、補強用繊維としてCFを有機繊維質布帛とを5
まく組合せて積層成型材料を作りこれを歯切り加工する
ことによりすぐれた歯車を得ることを見い出し、本発明
を完成した。
Therefore, the present inventors have conducted intensive studies to obtain gears made of CF-reinforced plastics that have improved the above-mentioned problems.
They discovered that an excellent gear can be obtained by making a laminated molding material by combining the materials and cutting the material, and completed the present invention.

本発明の要旨とするところは、樹脂含浸した一方向引き
揃えCFテープを例えば第3図中(イ)又は(ロ)に示
す如くして、積層したものを第2図に示した如く、その
繊維の配向方向が円の中心から、その外周方向Kfiば
放射状になるように円形状に積層した円盤体となし、第
4図に示した如き樹脂含浸した織布状又は不織布状の有
機繊維質布帛とを複数層積層し、硬化処理した円盤状歯
車用材料を歯切り加工し第4図に示した如き断面構造を
有する繊維強化プラスチックス製歯車にある。本発明を
実施するに際して用いる一方向引き揃えCFテープ状物
とはCFを一方向に引き揃えたテープ状物にマトリック
ス樹脂を含浸したもの、或いはこのテープにスクリムク
ロス等の補強材を貼着したもの、又は一方向に引き揃え
られたCFテープの横糸をCF又は有機質繊維を打ち込
んだクロスよりなるテープ状物にマトリックス樹脂を含
浸したものなどを挙げることが出来る。
The gist of the present invention is that resin-impregnated unidirectionally aligned CF tapes are laminated as shown in FIG. A woven or non-woven organic fiber material impregnated with a resin is formed into a circularly laminated disk body so that the orientation direction of the fibers is radial from the center of the circle to the outer circumferential direction Kfi, as shown in Fig. 4. A fiber-reinforced plastic gear having a cross-sectional structure as shown in FIG. 4 is obtained by laminating a plurality of layers of fabric and cutting a hardened disk-shaped gear material. The unidirectionally aligned CF tape used in carrying out the present invention is a tape made of CFs aligned in one direction and impregnated with matrix resin, or a reinforcing material such as scrim cloth is attached to this tape. For example, a tape-like material made of a cloth made of CF tape wefts aligned in one direction and CF or organic fibers impregnated with a matrix resin can be cited.

一方本発明を実施するに際して用いる有機繊維布帛状物
とは綿、麻のような天然繊維、ビニルアルコール系繊維
、ポリアミド系繊維、ポリエチレンテレフタレート系繊
維、アクリル系繊維等の合成繊維あるいは強力人絹の如
き化学繊維又は半合成繊維などを単独もしくは2種以上
よりなる織布あるいは不織布状の布帛を挙げることが出
来るが最も好ましいものとしては綿布である。
On the other hand, the organic fiber fabrics used in carrying out the present invention are natural fibers such as cotton and hemp, synthetic fibers such as vinyl alcohol fibers, polyamide fibers, polyethylene terephthalate fibers, acrylic fibers, and strong human silk. Examples include woven or non-woven fabrics made of chemical fibers or semi-synthetic fibers, etc. alone or of two or more types, but cotton fabric is the most preferred.

また、本発明に用いるマトリックス樹脂としては、エポ
キシ樹脂、フェノール樹脂、不飽和ポリエステル樹脂等
の通常の熱硬化性樹脂あるいはポリイミド系樹脂、ビス
マレインド系樹脂等の耐熱性樹脂更にはポリカーボネー
ト、ポリテミド、ポリエステル勢の熱硬化性樹脂等も用
いることができる。
In addition, the matrix resin used in the present invention includes ordinary thermosetting resins such as epoxy resins, phenol resins, and unsaturated polyester resins, heat-resistant resins such as polyimide resins, and bismaleinde resins, as well as polycarbonate, polythemide, and polyester resins. Thermosetting resins and the like can also be used.

本発明においてcyテープ状物と有機繊維質布帛と6混
合比率は得ようとする歯車の使用目的によって異なるが
使用時の蓄熱を小さくし、歯先の昇温をおさえ、騒音防
止効果のみを向上させる目的であればcyの混合比率は
全補強繊維の最少3Vot%以上とすることが好しく多
くなればなるほど効果は大きい。また、強度アップ、自
己潤滑効果をアップさせることを目的とする場合はCF
の混合比率は全補強繊維の最少10 VoLq6以上好
ましくは20 Vot−以上とするのがよい。この場合
もcrの混率を増すほど効果も大きくなる。
In the present invention, the mixing ratio of the CY tape-like material and the organic fiber fabric varies depending on the purpose of use of the gear, but it reduces heat accumulation during use, suppresses temperature rise at the tooth tip, and improves only the noise prevention effect. If the purpose is to achieve this, it is preferable that the mixing ratio of cy be at least 3 Vot% of the total reinforcing fibers, and the greater the amount, the greater the effect. In addition, if the purpose is to increase strength and self-lubricating effect, CF
The mixing ratio of all reinforcing fibers is preferably at least 10 VoLq6, preferably 20 Vot- or more. In this case as well, the effect becomes greater as the cr content increases.

しかしながらCFの混合比率があまり多くなりすぎると
積層成型性、切削歯切り勢の二次加工性が著しく低下す
るので適度に止めてお(ことが必要である。
However, if the mixing ratio of CF becomes too large, the lamination moldability and the secondary workability of the cutting gear force will be significantly reduced, so it is necessary to keep it at an appropriate level.

すべての性質の面から採るべきCFの比率は20〜80
 Vot4s好ましく)!3’0Vot%カら70 V
ot−の範囲がよい。
The ratio of CF that should be taken in terms of all properties is 20 to 80.
Vot4s preferred)! 70 V from 3'0 Vot%
The range of ot- is good.

本発明の歯車は補強繊維としてCFのみを用いた歯車材
料に比べ歯切りなどの切削加工性が勝れているKもかか
わらず、内部にボイド等の欠陥を含みKくく、その強度
も勝れ、また歯車の使用時に於ける騒音防止効果が大き
く金属用の音の発生は見られない。自己潤滑性も充分に
勝れているなど種々の利点を有している。
Although the gear of the present invention has better cutting workability such as gear cutting than gear materials using only CF as reinforcing fibers, it contains defects such as voids inside, and its strength is also superior. Also, it has a great noise prevention effect when using gears, and there is no sound produced by metal gears. It has various advantages such as sufficient self-lubricating properties.

実施例 (1)CF織物と11号綿帆布とにレゾール系フェノー
ル樹脂な含浸乾燥させそれぞれ約50−の付着量とした
ものを、金型中にCF織物と綿帆布の比率が体積比で5
0:5(NCなるように、しかも繊維の配列方向が第2
図に示す如く円の中心から外周方向および円周方向にな
るように第3図(ロ)に示した如くヒダ状に折りたたみ
ながら交互積層し加熱、加圧して厚さ3〇−直径105
−の円盤とした。この時、金型の中央に直径58■の8
841製円盤を挿入しておきコンポジット部がドーナツ
状になるよう成型した。
Example (1) A CF fabric and a No. 11 cotton canvas were impregnated with a resol-based phenolic resin and dried to a coating weight of about 50% each, and the ratio of the CF fabric and cotton canvas was 5% by volume in a mold.
0:5 (NC, and the fiber arrangement direction is the second
As shown in the figure, the layers are stacked alternately while being folded into pleats as shown in Figure 3 (B) in the outer and circumferential directions from the center of the circle, and heated and pressurized to a thickness of 30 mm - diameter of 105 mm.
− disk. At this time, place an 8 in diameter 58cm in the center of the mold.
A disk made from 841 was inserted and the composite part was molded into a donut shape.

次に得られた円盤状成型物をホブを使ってモジュール3
.5Mピッチ、圧力角20@、歯数27゜外径101.
5mとなるよう歯切り加工して、歯車を得た。
Next, the obtained disc-shaped molded product is placed in module 3 using a hob.
.. 5M pitch, pressure angle 20@, number of teeth 27°, outer diameter 101.
A gear was obtained by cutting the gear to a length of 5 m.

揚られた歯車は50h/w、tの曲げ強度を有し、従来
の綿布/フェノール製歯車に比して圧倒的に大きく、ま
た、歯車使用時の消音効果もオールCFフェノール製歯
車に比べて極めて大きいものであった。
The hoisted gear has a bending strength of 50 h/w, t, which is overwhelmingly greater than conventional cotton fabric/phenol gears, and also has a greater noise reduction effect when used than all-CF phenol gears. It was extremely large.

更に使用時の耐摩特性は綿布/フェノール製に比べやは
り牢倒的に勝れオールCFフェノール製と比べて遜色な
かった。
Furthermore, the wear resistance properties during use were significantly superior to those made of cotton/phenol, and comparable to those made entirely of CF phenol.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は歯車成形用コンポジット素材の平面平面図であ
り、第3図は補強用繊維の折りたたみ状態を示す展開図
であり、第4図は本発明の歯車の断面図である。 特許出 願人 三菱レイヨン株式会社 代理人 弁理士 1)村 武 敏
FIG. 1 is a plan view of a composite material for forming gears, FIG. 3 is a developed view showing the folded state of reinforcing fibers, and FIG. 4 is a sectional view of the gear of the present invention. Patent applicant Patent attorney representing Mitsubishi Rayon Co., Ltd. 1) Satoshi Mura

Claims (1)

【特許請求の範囲】[Claims] 樹脂含浸した一方向引き揃え炭素繊維テープの積層体を
その繊維配向軸が、円の定心部から外周方向にほば放射
状になるように積層した円盤体と、樹脂含浸した有機質
繊維布帛物とを積層し、硬化した歯車用材料を歯切り加
工することを特徴とする繊維強化プラスチックス製歯車
A disc body in which a laminate of resin-impregnated unidirectionally aligned carbon fiber tapes is laminated so that the fiber orientation axes thereof are approximately radial in the outer circumferential direction from the center of the circle, and a resin-impregnated organic fiber fabric. A gear made of fiber-reinforced plastics, which is characterized by laminating and cutting the hardened gear material.
JP15865281A 1981-10-07 1981-10-07 Gear Pending JPS5859820A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15865281A JPS5859820A (en) 1981-10-07 1981-10-07 Gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15865281A JPS5859820A (en) 1981-10-07 1981-10-07 Gear

Publications (1)

Publication Number Publication Date
JPS5859820A true JPS5859820A (en) 1983-04-09

Family

ID=15676383

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15865281A Pending JPS5859820A (en) 1981-10-07 1981-10-07 Gear

Country Status (1)

Country Link
JP (1) JPS5859820A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013127282A (en) * 2011-12-19 2013-06-27 Shin Kobe Electric Mach Co Ltd Resin gear
CN103660231A (en) * 2013-12-06 2014-03-26 山东建筑大学 Plastic extrusion molding method for high-efficiency extrusion of PVC external tooth-shaped gear
EP2974852A1 (en) * 2014-07-16 2016-01-20 Jtekt Corporation Gear and manufacturing method thereof
WO2018147324A1 (en) * 2017-02-09 2018-08-16 東レ株式会社 Preform element, preform using same, and method for producing same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013127282A (en) * 2011-12-19 2013-06-27 Shin Kobe Electric Mach Co Ltd Resin gear
CN103660231A (en) * 2013-12-06 2014-03-26 山东建筑大学 Plastic extrusion molding method for high-efficiency extrusion of PVC external tooth-shaped gear
EP2974852A1 (en) * 2014-07-16 2016-01-20 Jtekt Corporation Gear and manufacturing method thereof
US10105914B2 (en) 2014-07-16 2018-10-23 Jtekt Corporation Gear and manufacturing method thereof
WO2018147324A1 (en) * 2017-02-09 2018-08-16 東レ株式会社 Preform element, preform using same, and method for producing same
JPWO2018147324A1 (en) * 2017-02-09 2019-12-12 東レ株式会社 Preform element, preform using the same, and manufacturing method thereof

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