JPS58159308A - Manfaucture of metallic magnetic powder - Google Patents

Manfaucture of metallic magnetic powder

Info

Publication number
JPS58159308A
JPS58159308A JP57042375A JP4237582A JPS58159308A JP S58159308 A JPS58159308 A JP S58159308A JP 57042375 A JP57042375 A JP 57042375A JP 4237582 A JP4237582 A JP 4237582A JP S58159308 A JPS58159308 A JP S58159308A
Authority
JP
Japan
Prior art keywords
iron
magnetic powder
metallic
principal ingredient
polyhydric alcohol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57042375A
Other languages
Japanese (ja)
Other versions
JPH0450724B2 (en
Inventor
Toshinobu Sueyoshi
俊信 末吉
Shigeo Hirai
茂雄 平井
Katsunori Tashimo
田下 勝則
Akinari Hayashi
林 章禮
Masahiro Amamiya
雨宮 政博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maxell Ltd
Original Assignee
Hitachi Maxell Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Maxell Ltd filed Critical Hitachi Maxell Ltd
Priority to JP57042375A priority Critical patent/JPS58159308A/en
Publication of JPS58159308A publication Critical patent/JPS58159308A/en
Publication of JPH0450724B2 publication Critical patent/JPH0450724B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/06Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/061Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder with a protective layer

Abstract

PURPOSE:To obtain powder, the principal ingredient thereof is iron having excellent oxidation stability, by dispersing metallic magnetic powder, the principal ingredient thereof is iron to which an oxide film is formed previously, into polyhydric alcohol containing metallic salt and making a metal to be contained to the surfaces of the particles of magnetic powder through heating. CONSTITUTION:Metallic magnetic powder, the principal ingredient thereof is iron forming the oxide films onto the surfaces of powdered particles, is dispersed into polyhydric alcohol into which metallic salt selected from copper, zinc or aluminum is dissolved. These substances are heated, and the oxide films containing the metal selected from copper, zinc or aluminum are formed onto the surfaces of the particles of metallic magnetic powder, the principal ingredient thereof is iron. Ethylene glycol or the like of the boiling point of 150 deg.C or more is used as polyhydric alcohol, and the organic metallic salt of copper or zinc or aluminum or the like besides inorganic salt, such as a halide of these metals, a hydroxide, a carbonate, a sulfate or the like is used as metallic salt dissolved into polyhydric alcohol. Metallic magnetic powder manufactured by making Co or the like contain into iron besides metallic iron powder is used generally as metallic magnetic powder, the principal ingredient thereof is iron before forming the oxide films onto the surfaces of particles, and all of metallic magnetic powder, the principal ingredient thereof is iron manufactured through all methods regardless of a submerged reduction method, a vapor reduction method and an electrolytic method, are used.

Description

【発明の詳細な説明】 この発明は鉄を主体とする金属磁性粉末の製造方法に関
し、その目的とするところは一酸化安定性に優れる前記
の金属磁性粉末の製造方法を提供することkある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing metal magnetic powder containing iron as a main component, and an object thereof is to provide a method for producing the above-mentioned metal magnetic powder that has excellent monoxide stability.

鉄を主体とする金属磁性粉末は従来の酸化物系磁性粉末
に比較して優れた磁気特性を有してψるが、反面空気中
で非常に酸化を受は易く、飽和磁化量が経時的に低下し
、貯蔵安定性に欠けるという問題がある。
Metallic magnetic powders mainly composed of iron have superior magnetic properties compared to conventional oxide-based magnetic powders, but on the other hand, they are extremely susceptible to oxidation in the air, and the amount of saturation magnetization decreases over time. There is a problem that the storage stability is poor.

このため、この種の金属磁性粉末を有機溶剤中あるいは
窒素雰囲気中で微量の溶存酸素あるいは低?a廖の酸素
含有ガスなどにより酸化して粒子表面に酸化物被膜を形
成した9、あるいはこの被膜トにさらに酸化ケイ素等か
らなる酸化物被膜を形成するなどの方法で酸化安定性の
改善が図られているが、このようにして形成された酸化
物被膜は未だ充分に安定したものでなくまたそれほど緻
密なものでもないため未だ充分に満足できる結果は得ら
れていない。
For this reason, this type of metal magnetic powder can be used in organic solvents or nitrogen atmospheres with trace amounts of dissolved oxygen or low concentrations of dissolved oxygen. Oxidation stability can be improved by methods such as forming an oxide film on the particle surface by oxidizing it with an oxygen-containing gas, etc., or forming an oxide film made of silicon oxide etc. on top of this film. However, the oxide film formed in this way is not yet sufficiently stable and not very dense, so that fully satisfactory results have not yet been obtained.

この発明者らはかかる現状に鑑み種々検討を行なった結
果、既に酸化物被膜を形成した鉄を主体とする金属磁性
粉末を、銅、亜鉛、アルs ニウムから選ばれる少なく
とも一種を含む金属塩を含む多価アルコール中に分散し
、次いでこれを加熱すると既に前記磁性粉末の粒子表面
に形成された酸化物被膜中に銅、亜鉛、アルミニウムか
ら選けれる少なくとも一櫨の金属が含有されて酸化物被
膜が安定化すると同時に緻密化され、その結果酸化安定
性が充分に向上されることを見いだし、この発明をなす
に至った。
The inventors conducted various studies in view of the current situation, and as a result, they found that a metal magnetic powder mainly composed of iron, which has already formed an oxide film, can be mixed with a metal salt containing at least one selected from copper, zinc, and arsenium. When dispersed in a polyhydric alcohol containing polyhydric alcohol and then heated, at least one metal selected from copper, zinc, and aluminum is contained in the oxide film already formed on the surface of the particles of the magnetic powder. It was discovered that the coating was stabilized and densified at the same time, and as a result, the oxidation stability was sufficiently improved, leading to the present invention.

この発明において使用する多価アルコールとしては、沸
点が150°C以上の、たとえばエチレングリコール、
ポリエチレングリコール、プロピレングリコール、グリ
セリンなどが好適なものとして使用され、これら高沸点
の多価アルコール中に銅塩または亜鉛塩もしくはアル4
ニウム塩等を溶解してできたアルコラード溶液中に、既
に酸化物被膜を形成した鉄を主体とする金属磁性粉末を
分散しに後、150°C以上の温度で加熱すると、多に
銅、亜鉛、アルミニウムなどの金属が良好に導入拡散さ
れ、これらの金属を含有した安定で緻密な酸化物被膜が
形成されて酸化安定性が向上する。
The polyhydric alcohol used in this invention has a boiling point of 150°C or higher, such as ethylene glycol,
Polyethylene glycol, propylene glycol, glycerin, etc. are preferably used, and copper or zinc salts or alkaline salts are added to these high-boiling polyhydric alcohols.
After dispersing metal magnetic powder mainly composed of iron, which has already formed an oxide film, into an Alcolade solution made by dissolving a metal salt, etc., and heating it at a temperature of 150°C or higher, copper and zinc are dissolved. , aluminum, and other metals are introduced and diffused well, and a stable and dense oxide film containing these metals is formed, improving oxidation stability.

このような酸化物被膜中への金属の導入拡散は、150
℃以下の加熱処理ではおこりにくく、高温になるほど促
進されて酸化安定性が向上するが、300℃の温度にな
ると被膜中への金属の拡散が充分に行なわれるため30
0℃以上の温度で加熱する必要はない。
The introduction and diffusion of metal into such an oxide film is 150
This does not occur easily with heat treatment at temperatures below 30°C, and the higher the temperature, the faster the oxidation stability improves, but at a temperature of 300°C, metal diffusion into the film is sufficient,
There is no need to heat at temperatures above 0°C.

多価アルコール中に溶解する金属塩としては、銅または
亜鉛もしくはアルミニウムのへロゲン化物、水酸化物、
炭酸塩、硫酸塩などの無機塩の他、これらの金属の有機
金属塩等が好適なものとして使用され、これらの金属塩
が多価アルコール中に溶解されると多価アルコールと反
応して金属アルコラードが生成される。
Metal salts that dissolve in polyhydric alcohols include copper, zinc, or aluminum halide, hydroxide,
In addition to inorganic salts such as carbonates and sulfates, organic metal salts of these metals are preferably used. When these metal salts are dissolved in polyhydric alcohol, they react with the polyhydric alcohol to form metals. Alcorado is generated.

粒子表面に酸化物被膜を形成する前の鉄を主体とする金
属磁性粉末としては、金属鉄粉末の他、鉄KCos N
i、AI、Crs Mn%Sis Znなどを含有させ
た金属磁性粉末が広く包含され、液中還元法、気相還元
法、電解法のいかんを問わずあらゆる方法で製造された
従来の鉄を主体とする金属磁性粉末がいずれも用いられ
る。
In addition to metallic iron powder, iron KCos N
It includes a wide range of metal magnetic powders containing i, AI, Crs Mn%Sis Zn, etc., and mainly uses conventional iron produced by any method, whether it is in-liquid reduction, gas phase reduction, or electrolysis. Both metal magnetic powders are used.

次に、この発明の実施例について説明する。Next, embodiments of the invention will be described.

実施例1 粒径0.3μ、軸比(長軸/短軸)10/1、飽和磁化
量σs165emu/g、保磁力1450エルステツド
の金属鉄粉末1Kgトルエン約10j中に分散させ、流
連51/分の空気を分散液中にバブリングさせながら5
時間攪拌処理して酸化鉄か、らなる酸化物被膜で覆われ
た粒径0.3μ、軸比(長軸/短軸)10/1、飽和磁
化蓋σs130emu/り、保磁力1470エルステツ
ドの金属鉄粉末を得た。
Example 1 1 kg of metallic iron powder with a particle size of 0.3 μ, an axial ratio (major axis/minor axis) of 10/1, a saturation magnetization amount σs of 165 emu/g, and a coercive force of 1450 oersted was dispersed in about 10 j of toluene, and the flow rate was 51/min. 5 while bubbling air into the dispersion.
A metal coated with an oxide film made of iron oxide after time-stirring treatment, with a particle diameter of 0.3μ, an axial ratio (major axis/minor axis) of 10/1, a saturation magnetization cap of σs of 130 emu/l, and a coercive force of 1470 oersted. Obtained iron powder.

次いでこの酸化物被膜で覆われた金属磁性粉末100重
量部をポリエチレングリコール(平均分子量600 )
200重量部に塩化銅(CuC12゜2H20)8重蓋
部を溶かしてできたアルコラード溶液中に分散させ、常
圧下250℃で4時間反応、させた。これを水洗、乾燥
し、銅を含有する酸化物からなる被膜に着われた金属鉄
粉末を得た。得られた金属鉄粉末は粒径が0.3μ、軸
比(長軸/短軸)が10/1、飽和磁化量σSが129
 emu/9で、保磁力は1460エルステツドであっ
た。
Next, 100 parts by weight of the metal magnetic powder covered with this oxide film was mixed with polyethylene glycol (average molecular weight 600).
The mixture was dispersed in an Alcolade solution prepared by dissolving 8 parts of copper chloride (CuC12°2H20) in 200 parts by weight, and reacted at 250°C under normal pressure for 4 hours. This was washed with water and dried to obtain metallic iron powder adhering to a coating made of a copper-containing oxide. The obtained metallic iron powder has a particle size of 0.3μ, an axial ratio (major axis/minor axis) of 10/1, and a saturation magnetization amount σS of 129.
At emu/9, the coercive force was 1460 oersted.

実施例2 実施例1において塩化銅に代えて塩化亜鉛(ZnC12
)を同量使用した以外は実施例1と同様にして亜鉛を含
有する酸化物からなる被膜で覆われた粒径0.3μ、軸
比(長軸/短軸)10/1、飽和磁化蓋σs 130 
emu/り、保磁力1390エルステツドの金属鉄粉末
を得た。
Example 2 In Example 1, zinc chloride (ZnC12
) was used in the same manner as in Example 1, except that the particles were coated with a film made of an oxide containing zinc, had a grain size of 0.3μ, an axial ratio (major axis/minor axis) of 10/1, and a saturated magnetization lid. σs 130
A metallic iron powder with a coercive force of 1390 Oersted was obtained.

実施例3 実施例1において塩化鋼に代えて硫酸アルミニウム(A
 12 (5O4)s ’ 16 H2O)を同量使用
した以外は実施例1と同様にしてアルミニウムを含有す
る酸化物被膜で覆われた粒径0.3μ、軸比(長軸/短
軸)10/1、飽和磁化量σs 128 emu/G’
 %保磁力1410エルステッドの金属鉄粉末を得た。
Example 3 In Example 1, aluminum sulfate (A
12 (5O4)s' 16 H2O) was used in the same manner as in Example 1, and the grain size was 0.3μ and the axial ratio (major axis/minor axis) was 10. /1, saturation magnetization amount σs 128 emu/G'
A metallic iron powder with a coercive force of 1410 oersteds was obtained.

各実施例で得られた金属鉄粉末および各実施例中の金属
鉄粉末の各金属(Cu % Zn % AI )の添加
lijの酸化物被膜を形成し之金属鉄粉末(比較例1.
2.3)をそれぞれ60℃、90嘴R)Iの条件下で2
4時間空気中に放置し、放置後の飽和磁化量を測定して
放置前の飽和磁化量からの低下率を調べた。
The addition of each metal (Cu%Zn%AI) to the metallic iron powder obtained in each example and the metallic iron powder in each example formed an oxide film of the metallic iron powder (Comparative Example 1.
2.3) under the conditions of 60°C and 90 beak R)I, respectively.
The sample was left in the air for 4 hours, the saturation magnetization after being left was measured, and the rate of decrease from the saturation magnetization before being left was examined.

t゛表はその結果である。The t゛ table is the result.

上表から明らかなように、この発明で得られた金属鉄粉
末(実施例1〜31いずれも従来の酸化物被膜を有する
金属鉄粉末(比較例1〜3)に比し、飽和磁化量σSの
低下率が小さく、このことからこの発明の製造方法によ
れば、酸化安定性に優れた鉄を主体とする金属磁性粉末
が得られることがわかる。
As is clear from the above table, the saturation magnetization σ The rate of decrease in is small, which indicates that according to the production method of the present invention, a metal magnetic powder mainly composed of iron with excellent oxidation stability can be obtained.

特許出願人   日立マクセル株式会社代理人 高岡−
春へ賦ね;篇 35−
Patent applicant Hitachi Maxell Co., Ltd. Agent Takaoka
Give it to spring; Volume 35-

Claims (1)

【特許請求の範囲】[Claims] 1、粉末粒子の表面に酸化物被膜を形成した鉄を主体と
する金属磁性粉末を、銅、亜鉛、アルミニウムから選ば
れる少なくとも一種を含む金属塩を溶解した多価アルコ
ール中に分散し、これを加熱して鉄を主体とする金属磁
性粉末の粒子表面に、銅、亜鉛、アルミニウムから迩ば
れる少なくとも一種の金属を含有した酸化物被膜を形成
することを特徴とする金属磁性粉末の製造方法
1. A metal magnetic powder mainly composed of iron with an oxide film formed on the surface of the powder particles is dispersed in a polyhydric alcohol in which a metal salt containing at least one selected from copper, zinc, and aluminum is dissolved. A method for producing metal magnetic powder, which comprises heating to form an oxide film containing at least one metal selected from copper, zinc, and aluminum on the surface of particles of metal magnetic powder mainly composed of iron.
JP57042375A 1982-03-17 1982-03-17 Manfaucture of metallic magnetic powder Granted JPS58159308A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57042375A JPS58159308A (en) 1982-03-17 1982-03-17 Manfaucture of metallic magnetic powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57042375A JPS58159308A (en) 1982-03-17 1982-03-17 Manfaucture of metallic magnetic powder

Publications (2)

Publication Number Publication Date
JPS58159308A true JPS58159308A (en) 1983-09-21
JPH0450724B2 JPH0450724B2 (en) 1992-08-17

Family

ID=12634298

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57042375A Granted JPS58159308A (en) 1982-03-17 1982-03-17 Manfaucture of metallic magnetic powder

Country Status (1)

Country Link
JP (1) JPS58159308A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60171631A (en) * 1984-02-15 1985-09-05 Hitachi Maxell Ltd Magnetic recording medium
WO2015098895A1 (en) * 2013-12-26 2015-07-02 株式会社 Mtg Skin care agent
JP2019160945A (en) * 2018-03-09 2019-09-19 Tdk株式会社 Soft magnetic metal powder, powder magnetic core and magnetic component

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5390151A (en) * 1977-01-21 1978-08-08 Hitachi Maxell Magnetic powder manufacturing process
JPS5521146A (en) * 1978-08-01 1980-02-15 Tdk Corp Manufacturing method of magnetic powder
JPS58120704A (en) * 1982-01-14 1983-07-18 Dainippon Ink & Chem Inc Production of ferromagnetic metallic powder

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5390151A (en) * 1977-01-21 1978-08-08 Hitachi Maxell Magnetic powder manufacturing process
JPS5521146A (en) * 1978-08-01 1980-02-15 Tdk Corp Manufacturing method of magnetic powder
JPS58120704A (en) * 1982-01-14 1983-07-18 Dainippon Ink & Chem Inc Production of ferromagnetic metallic powder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60171631A (en) * 1984-02-15 1985-09-05 Hitachi Maxell Ltd Magnetic recording medium
WO2015098895A1 (en) * 2013-12-26 2015-07-02 株式会社 Mtg Skin care agent
JPWO2015098895A1 (en) * 2013-12-26 2017-03-23 株式会社 Mtg Skin care agent
JP2019160945A (en) * 2018-03-09 2019-09-19 Tdk株式会社 Soft magnetic metal powder, powder magnetic core and magnetic component

Also Published As

Publication number Publication date
JPH0450724B2 (en) 1992-08-17

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