JPH11221129A - Shelf board - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve the storing efficiency by homogenizing quality and finish impression by forming a face lattice having a lattice of a designated size by a hard wood fiber plate with a designated thickness, surrounding the periphery of the face lattice with a peripheral frame material made of solid lumber to form a core material, and covering both of the surface and back of the core material with the hard wood fiber plate. SOLUTION: Chipped hard wood fiber plates are braided by style materials 2 and rail materials 3 to form a face lattice, and the periphery of the face lattice is surrounded with a peripheral frame material 5 using a solid lumber having the same thickness as that of the face lattice to form a core material. A surface material 7 and a back material 8 which have the same size as that of the core material 6 and made by a hard wood fiber plate are stuck to the surface and back of the core material 6 by an adhesive to manufacture a shelf board 1. In the shelf board 1, preferably all of the face lattice, the surface material 7 and the back material 8 are formed by a hard wood fiber plate with a specific gravity of 0.85 to 1.10 and a thickness of 2.5-4.0 mm. As the peripheral frame material 5, a solid lumber such as a Japanese cedar, a white ceder, pine or the like is preferably, and the lattice size and shape of the face lattice are preferably a rectangle, one side of which is 40-60 mm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【０００１】[0001]

【発明の属する技術分野】本発明は、建築用の板状材で
あって、主に押入をはじめとする収納部に用いられる、
寸法調整も可能なレディーメイドの棚板に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an architectural plate material, which is mainly used for a storage part such as a press-fit.
The present invention relates to a ready-made shelf board whose dimensions can be adjusted.

【０００２】[0002]

【従来の技術】図６は従来の棚板の一実施形態を示す斜
視図である。2. Description of the Related Art FIG. 6 is a perspective view showing an embodiment of a conventional shelf board.

【０００３】従来、この種の棚板としては、図６に示す
ように前框部材３’と棚板部材２’と棚板受け桟木１’
など別個の部材を工事現場で適宜加工して組付け施工さ
れることが多かった。Conventionally, as this type of shelf board, as shown in FIG. 6, a front frame member 3 ', a shelf board member 2', and a shelf board receiving pier 1 '.
In many cases, such separate members are appropriately processed and assembled at a construction site.

【０００４】[0004]

【発明が解決しようとする課題】しかし、この方法では
次のような問題があった。However, this method has the following problems.

【０００５】まず第１に必要なすべての部材が原材料の
まま工事現場に搬入され、現場の寸法に合わせて裁断さ
れて、ひとつひとつの棚をしつらえていた。このため、
棚板毎に材料の違いや職人の個人差に起因する品質上や
仕上り感にバラツキが生じたりし勝であった。[0005] First, all necessary components are carried to a construction site as raw materials, and cut into pieces according to the dimensions of the site, and each shelf is prepared. For this reason,
Variations in quality and finish due to differences in materials and individual differences among craftsmen for each shelf board resulted in wins.

【０００６】第２に強度上巾広の前面框部材を用いなけ
ればならないため、収納面前面に占める框部材の割合が
大きくなって、収納効率を低下させていた。更に、梱包
費用、輸送コスト等が割高になっていた。Second, the use of a front frame member that is wide in strength is required, so that the proportion of the frame member occupying the front surface of the storage surface is increased, and the storage efficiency is reduced. Furthermore, packaging costs, transportation costs, and the like have become expensive.

【０００７】第３に部材の加工から組付け作業に至るま
でのすべての作業が現場で行なわれるため、割高な職人
手間が掛っていたし、各種原材料の端材が発生してい
た。Third, since all operations from the processing of the members to the assembling work are performed on site, it takes a lot of labor of expensive craftsmen and scraps of various raw materials are generated.

【０００８】本発明は、上記の問題点を鑑み、品質や仕
上り感において均質で美麗な棚板を合理的なコストで提
供することを目的とする。SUMMARY OF THE INVENTION In view of the above problems, an object of the present invention is to provide a uniform and beautiful shelf board at a reasonable cost in terms of quality and finish.

【０００９】[0009]

【課題を解決するための手段】すなわち、本発明による
棚板１は細断した硬質木質繊維板を縦桟材２及び横桟材
３を用いて組んだ面格子４の周囲を面格子の厚さと同じ
厚みの無垢の製材を用いた周枠材５で囲って得られた芯
材６の表裏面に芯材６と同じ大きさの硬質木質繊維板か
らなる表面材７及び裏面材８を接着剤によって貼り付け
て構成される。That is, the shelf board 1 according to the present invention is formed by assembling a chopped hard wood fiber board using a vertical bar 2 and a horizontal bar 3 around a plane grid 4 and having a thickness of the plane grid. A surface material 7 and a back surface material 8 made of a hard wood fiber board of the same size as the core material 6 are adhered to the front and back surfaces of a core material 6 obtained by surrounding with a peripheral frame material 5 using solid lumber having the same thickness as that of the core material 6. It is configured by sticking with an agent.

【００１０】本発明による棚板１は上記面格子４、表面
材７及び裏面材８をいずれもその比重が０．８５〜１．
１０で、厚さが２．５ｍｍ〜４．０ｍｍの硬質木質繊維
板として構成される。In the shelf 1 according to the present invention, the specific gravity of each of the surface grid 4, the surface material 7 and the back material 8 is 0.85 to 1.
At 10, it is configured as a hard wood fiberboard with a thickness of 2.5 mm to 4.0 mm.

【００１１】また、本発明による棚板１は上記周枠材５
を杉、桧、松などの無垢の製材として構成される。Further, the shelf 1 according to the present invention is provided with
Is composed of solid lumber such as cedar, cypress and pine.

【００１２】また、本発明による棚板１は上記表面材７
及び裏面材８を各々硬質木質繊維板の素板あるいは少な
くともその片面を塗装か塗膜転写か化粧シート貼りのい
ずれかを施したものとして構成される。Further, the shelf 1 according to the present invention is provided with
The backing material 8 is configured as a hard wood fiberboard base plate or at least one surface of which is subjected to painting, coating transfer, or applying a decorative sheet.

【００１３】また、本発明による棚板１は上記周枠材５
長辺の一方の長辺材外側面にはその全長に亘って仕上化
粧材９を着脱可能な如く取付けて構成される。The shelf board 1 according to the present invention is provided with
A finishing material 9 is detachably attached to the outer surface of one of the long sides of the long side material over its entire length.

【００１４】また、本発明による棚板１は上記面格子４
の格子サイズ及び形状はその一辺が４０ｍｍ〜６０ｍｍ
の矩形として構成される。The shelf 1 according to the present invention is provided with
The grid size and shape are 40 mm to 60 mm on one side
Are configured as rectangles.

【００１５】なお、括弧内の番号等は図面における対応
する要素を表わす便宜的なものであり、従って、本発明
は図面上の記載に限定拘束されるものではない。このこ
とは「特許請求の範囲」の欄についても同様である。It should be noted that the numbers in parentheses are for convenience showing the corresponding elements in the drawings, and therefore, the present invention is not limited to the description in the drawings. The same applies to the column of “Claims”.

【００１６】[0016]

【発明の実施の形態】以下、本発明の実施形態を図面に
基づいて説明する。図１は本発明による棚板の一実施形
態を示す分解斜視図、図２は本発明による棚板の一実施
形態における面格子の格子組みの様子を示す部分図であ
る。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is an exploded perspective view showing an embodiment of a shelf board according to the present invention, and FIG. 2 is a partial view showing a state of a grid of a surface grid in an embodiment of the shelf board according to the present invention.

【００１７】本発明による棚板１は、図１に示すよう
に、比重０．８５〜１．１０、厚さ２．５ｍｍ〜４．０
ｍｍの硬質木質繊維板を面格子４の縦桟材２及び横桟材
３と表面材７及び裏面材８に用い、面格子４の周枠材５
には杉、桧、松などの無垢の製材を使用している。更
に、面格子４の格子の大きさ及び形状がその一辺が４０
ｍｍ〜６０ｍｍの矩形であって、図２に示す如くに縦桟
材２と横桟材３で格子組みにしてある。As shown in FIG. 1, the shelf 1 according to the present invention has a specific gravity of 0.85 to 1.10 and a thickness of 2.5 mm to 4.0.
mm of hard wood fiber board is used for the vertical bar 2 and the horizontal bar 3 of the surface grid 4 and the surface material 7 and the back surface material 8.
Uses solid lumber such as cedar, cypress, and pine. Further, the size and shape of the grid of the plane grid 4 are 40
It is a rectangle of mm to 60 mm, and as shown in FIG.

【００１８】上記の条件下において、構成される棚板
は、その全体の嵩比重が概ね０．３〜０．５の範囲とな
り、丁度杉、桧、松などの一般的な木材の見掛け比重に
相当し、また、比較的細かい目の面格子を芯材として用
いているため、高い剛性を有しあたかも中実（ソリッ
ド）材料からなる棚板の如き感触が得られる。しかも芯
材に組込まれている面格子４は棚板全体の反りの発生を
防止する効果もある。また、面格子４の周囲には、無垢
の製材を用いた周枠材５を設けてあることにより、現場
においてある程度の平面寸法の調整およびビスによる端
部の固定が可能となる。Under the above-mentioned conditions, the shelves constructed have an overall bulk specific gravity in the range of about 0.3 to 0.5, which is exactly the apparent specific gravity of common wood such as cedar, cypress and pine. Correspondingly, since a relatively fine surface grid is used as a core material, a feeling as if it is a shelf made of a solid material having high rigidity can be obtained. In addition, the surface lattice 4 incorporated in the core material also has an effect of preventing the entire shelf from warping. Further, since the peripheral frame member 5 made of solid lumber is provided around the surface lattice 4, it is possible to adjust the plane dimensions to some extent and fix the ends with screws at the site.

【００１９】更に、表面材７及び裏面材８には、各々要
求に応じて少なくともその片面を塗装、塗膜転写、化粧
シート貼り等のいずれかの化粧をあらかじめ施しておい
てもよい。また、無垢の製材を用いた周枠材５の長辺材
の一方の外側面には、その全長に亘って仕上化粧部材９
を着脱可能な如く取付けてもよい。Further, the surface material 7 and the back surface material 8 may be previously coated with at least one of their makeups, such as painting, coating film transfer, and applying a decorative sheet, as required. In addition, on one outer surface of the long side material of the peripheral frame material 5 using solid lumber, the finishing decorative member 9 is provided over the entire length thereof.
May be detachably attached.

【００２０】[0020]

【実施例】以下、本発明の実施例について説明する。Embodiments of the present invention will be described below.

【００２１】実施例１ 板厚３．０ｍｍの硬質木質繊維板を巾２５ｍｍに切り揃
え、図３に示す様に複数本まとめて、その上面に電動鋸
等の工具を用いて、切込みを入れて嵌合溝２３を形成す
る。そして、図２に示すようにこれらを縦桟材２及び横
桟材３として組子状に嵌合組立てて、面格子４を得た。 EXAMPLE 1 A hard wood fiber board having a board thickness of 3.0 mm was cut into a width of 25 mm, and a plurality of the boards were put together as shown in FIG. 3, and a cut was made on the upper surface thereof using a tool such as an electric saw. A fitting groove 23 is formed. Then, as shown in FIG. 2, these were fitted and assembled in a braided shape as a vertical bar 2 and a horizontal bar 3 to obtain a surface grid 4.

【００２２】次いで、この面格子４の周囲を囲む周枠材
５として、その断面寸法が厚さ２５ｍｍ、巾４０ｍｍの
杉製材を面格子４の外周サイズに合わせて切断し、縦横
用部材を各２本用意した。Next, as a peripheral frame member 5 surrounding the periphery of the surface lattice 4, a cedar material having a cross-sectional dimension of 25 mm in thickness and 40 mm in width is cut in accordance with the outer peripheral size of the surface lattice 4, and the vertical and horizontal members are separated from each other. Two were prepared.

【００２３】更に、これら面格子４と周枠材５により作
られた芯材６の平面寸法と略同寸法に切断された硬質木
質繊維板を裏面板８として用意し、その片面に接着剤を
塗布したのち、前記の面格子４と周枠材５を載置し、更
にその片面に接着剤を塗布した前記裏面材８と同一寸法
の硬質木質繊維板からなる表面材７を接着剤塗布面を下
にして載置した。Further, a hard wood fiber board cut to a size substantially the same as the plane size of the core material 6 made of the surface grid 4 and the peripheral frame material 5 is prepared as the back plate 8, and an adhesive is applied to one surface thereof. After the application, the surface grid 4 and the peripheral frame material 5 are placed, and the surface material 7 made of a hard wood fiber board having the same dimensions as the back material 8 having one surface coated with an adhesive is further coated with an adhesive. Was placed on the bottom.

【００２４】その後、接着剤の硬化に必要な時間、圧締
状態で放置し、棚板を得た。Thereafter, the plate was left in a pressed state for a time necessary for curing the adhesive, thereby obtaining a shelf board.

【００２５】実施例２ 上記実施例１に記載した周枠板５のうち、棚板の前面側
に配置される部材をあらかじめ仕上化粧部材９を取付け
るための深さ１０ｍｍ、巾３ｍｍの溝１０を部材厚さ２
５ｍｍの中央位置に部材全長に亘って加工したものを使
用した以外は、実施例１と同様の方法で棚板を作成す
る。次いで、該溝１０に専用の仕上化粧部材９を取付け
た棚板を得た。 Embodiment 2 Of the peripheral frame plate 5 described in the above-mentioned embodiment 1, the member arranged on the front side of the shelf plate is provided with a groove 10 having a depth of 10 mm and a width of 3 mm for mounting a finishing member 9 in advance. Member thickness 2
A shelf board is prepared in the same manner as in Example 1 except that a material processed over the entire length of the member at the center position of 5 mm is used. Next, a shelf plate having the exclusive finishing member 9 attached to the groove 10 was obtained.

【００２９】[0029]

【発明の効果】以上説明したように本発明によれば、所
定の厚みの硬質木質繊維板を使用して、所定の大きさの
格子をもつ面格子を用意し、更にその周囲を無垢の製材
からなる周枠材で囲った芯材の表裏両面を同じく硬質木
質繊維板で覆うことで得られるレディメードの棚板は、
全体の嵩比重が天然の杉、桧、松等の一般的な木材の見
掛け比重に相当し、そのソリッド感とあいまって、上質
な感触が得られる。一方、単一材を用いた棚板に有り勝
ちな反り等の変形が起き難いといった利点がある。ま
た、使用する部材は全てノンホルマリン品で作成出来る
ので無公害である。As described above, according to the present invention, a plane grid having a grid of a predetermined size is prepared by using a hard wood fiber board of a predetermined thickness, and the surrounding area is made of solid lumber. Ready-made shelves obtained by covering both the front and back surfaces of the core material surrounded by the surrounding frame material with hard wood fiberboard as well,
The overall bulk specific gravity corresponds to the apparent specific gravity of general wood such as natural cedar, cypress, pine, etc., and together with its solid feeling, a high quality feel can be obtained. On the other hand, there is an advantage that a deformation such as a warp is unlikely to occur on a shelf board using a single material. In addition, since all the members used can be made of non-formalin products, there is no pollution.

【００３０】また、本発明によれば、工事現場ごとに都
度原材料から職人がしつらえていた従来の棚板に比べ、
品質や仕上りにバラツキがなく、収納効率にも優れ比較
的安価で且つ美麗な棚板を提供出来る。Further, according to the present invention, compared with the conventional shelf board, which is prepared by a craftsman from raw materials for each construction site.
It is possible to provide a relatively inexpensive and beautiful shelf board which has no variation in quality and finish, has excellent storage efficiency, and is relatively inexpensive.

【００３０】また、本発明によれば、棚板の上面をあら
かじめ塗装や塗膜転写または、化粧シート貼り等により
仕上げ化粧を施し、更に、棚板前面部の全長に亘って仕
上化粧部材を取付けることで高級感に富んだ棚板も提供
出来る。Further, according to the present invention, the upper surface of the shelf plate is subjected to finish makeup by painting, transferring a coating film, or pasting a decorative sheet in advance, and further, a finishing member is attached over the entire length of the front surface of the shelf plate. This makes it possible to provide high-quality shelves.

【図面の簡単な説明】[Brief description of the drawings]

【図１】本発明による棚板の一実施形態を示す分解斜視
図。FIG. 1 is an exploded perspective view showing an embodiment of a shelf board according to the present invention.

【図２】本発明による棚板の一実施形態における面格子
の格子組みの様子を示す部分図。FIG. 2 is a partial view showing a state of a grid set of a plane grid in one embodiment of the shelf board according to the present invention.

【図３】本発明による棚板内部面格子の縦桟材及び横桟
材の嵌合溝形成方法の一実施形態を示す説明図。FIG. 3 is an explanatory view showing one embodiment of a method for forming a fitting groove of a vertical crosspiece and a horizontal crosspiece of a shelf inner surface lattice according to the present invention.

【図４】本発明による棚板の別の実施形態を示す構成
図。FIG. 4 is a configuration diagram showing another embodiment of a shelf board according to the present invention.

【図５】本発明による棚板の別の実施形態における部分
拡大図。FIG. 5 is a partially enlarged view of another embodiment of the shelf board according to the present invention.

【図６】従来の現場作成方式の棚板を示す斜視図。FIG. 6 is a perspective view showing a conventional shelf plate of a site creation type.

【符号の説明】[Explanation of symbols]

１…棚板 ２…縦桟材 ３…横桟材
４…面格子 ５…周枠材 ６…芯材 ７…表面材
８…裏面材 ９…仕上化粧部材 １０…溝1 ... shelf board 2 ... vertical beam 3 ... horizontal beam
4 ... surface lattice 5 ... peripheral frame material 6 ... core material 7 ... surface material
8 Back material 9 Finish member 10 Groove

フロントページの続き (72)発明者 松井 新作 東京都中央区日本橋本町３丁目８番３号 三井木材工業株式会社内Continuation of the front page (72) Inventor Matsui Shinsaku 3-8-3 Nihonbashi Honcho, Chuo-ku, Tokyo Mitsui Wood Industry Co., Ltd.

Claims (4)

【特許請求の範囲】[Claims] 【請求項１】 所定寸法に細断した硬質木質繊維板を縦
桟材（２）及び横桟材（３）として格子を組み面格子
（４）を作成し、周囲を面格子の厚さと同じ厚みの無垢
の製材からなる周枠材（５）で囲って得られた芯材
（６）の表裏面を硬質木質繊維板からなる表面材（７）
及び裏面材（８）で覆ったことを特徴とする棚板。1. A grid (4) is formed by combining a hard wood fiber board cut into a predetermined size with a vertical bar (2) and a horizontal bar (3) to form a grid, and the periphery is the same as the thickness of the grid. Front and back surfaces of a core material (6) obtained by being surrounded by a peripheral frame material (5) made of solid lumber and a surface material made of a hard wood fiber board (7)
And a back plate (8). 【請求項２】 前記硬質木質繊維板はその比重が０．８
５〜１．１０で、その厚さが２．５〜４．０ｍｍであっ
て、棚板全体の見掛け嵩比重が０．３〜０．５であるこ
とを特徴とする請求項１に記載の棚板。2. The hard wood fiber board has a specific gravity of 0.8.
2. The shelf according to claim 1, wherein the thickness is from 2.5 to 4.0 mm, and the apparent bulk specific gravity of the entire shelf is from 0.3 to 0.5. Shelf board. 【請求項３】 前記硬質木質繊維板からなる表面材
（７）及び裏面材（８）は各々その片面をあらかじめ塗
料塗布あるいは塗膜転写あるいは各種化粧シート貼付処
理を施したものであることを特徴とする請求項１および
２に記載の棚板。3. The surface material (7) and the back surface material (8) each made of a hard wood fiber board, each of which has one surface subjected to paint application, coating film transfer, or various decorative sheet pasting treatments. The shelf according to claim 1 or 2, wherein: 【請求項４】 棚板長辺の片方の側面には着脱可能な如
く、その全長に亘って仕上化粧部材（９）を取付けたこ
とを特徴とする請求項１及至３記載の棚板。4. The shelf board according to claim 1, wherein a finishing member (9) is detachably attached to one side of the long side of the shelf board so as to be detachable.