JPH0789008A - Damping composite steel panel - Google Patents
Damping composite steel panelInfo
- Publication number
- JPH0789008A JPH0789008A JP25639293A JP25639293A JPH0789008A JP H0789008 A JPH0789008 A JP H0789008A JP 25639293 A JP25639293 A JP 25639293A JP 25639293 A JP25639293 A JP 25639293A JP H0789008 A JPH0789008 A JP H0789008A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- thermosetting
- steel
- damping
- damping composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Landscapes
- Vibration Prevention Devices (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は制振複合鋼板に関し、さ
らに詳しくは、優れた耐熱性および耐油性を有してお
り、加工時に剥離することのない制振複合鋼板に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vibration-damping composite steel sheet, and more particularly to a vibration-damping composite steel sheet which has excellent heat resistance and oil resistance and does not peel off during processing.
【0002】[0002]
【従来技術】従来より、制振複合鋼板における中間層と
して熱可塑性樹脂および熱硬化性樹脂が使用されている
ことは良く知られている。BACKGROUND ART It has been well known that thermoplastic resins and thermosetting resins are used as an intermediate layer in a vibration-damping composite steel sheet.
【0003】しかしながら、熱可塑性樹脂を使用した場
合、例えば、エンジンオイルパンにおいて、130℃以
上の温度で連続的に使用されたり、また、焼付塗装等の
高温環境下に置かれたりすると、接着強度および損失係
数が低下し、また、樹脂が軟化するためにボルト締めさ
れていると、トルクダウンによりボルトが緩んでしまう
という問題がある。また、焼付塗装前の脱脂工程におい
て、端部から脱脂液が浸透したり、油により膨潤する等
の問題がある。However, when a thermoplastic resin is used, for example, in an engine oil pan, when it is continuously used at a temperature of 130 ° C. or higher, or when it is placed in a high temperature environment such as baking coating, the adhesive strength is increased. Also, there is a problem that the loss coefficient is lowered, and if the resin is softened and bolted, the bolt loosens due to torque reduction. In addition, in the degreasing process before baking coating, there are problems that the degreasing liquid permeates from the end portion and that it swells with oil.
【0004】従って、耐熱性、耐油性、耐脱脂液性に優
れており、かつ、高温において軟化しない熱硬化性樹脂
を使用した制振複合鋼板が製造されてはいるが、この制
振複合鋼板はプレス曲げ加工時に縱壁剥離を起こすとい
う点において熱可塑性樹脂に劣っている。そのため、こ
れらの熱可塑性樹脂および熱硬化性樹脂の両者の優れた
性能を満足する制振複合鋼板が強く望まれている。Therefore, although a vibration-damping composite steel sheet is produced which uses a thermosetting resin which is excellent in heat resistance, oil resistance and degreasing liquid resistance, and which does not soften at high temperatures, this vibration-damping composite steel sheet. Is inferior to thermoplastic resin in that it causes peeling of the vertical wall during press bending. Therefore, a vibration-damping composite steel sheet satisfying the excellent performances of both of these thermoplastic resins and thermosetting resins is strongly desired.
【0005】[0005]
【発明が解決しようとする課題】本発明は上記に説明し
た従来の制振複合鋼板の種々の問題点を解決するため
に、本発明者が鋭意研究を行い、検討を重ねた結果、油
および脱脂液の浸透を遮断し、かつ、加工時の接着強度
の低下を抑制することができる耐熱性および耐油性が良
好であり、かつ、加工時に剥離することのない制振複合
鋼板を開発したのである。DISCLOSURE OF THE INVENTION In order to solve the various problems of the conventional vibration-damping composite steel sheet described above, the present invention has been earnestly studied by the present inventor, and as a result of repeated studies, oil and We have developed a vibration-damping composite steel sheet that blocks permeation of degreasing liquid, suppresses the decrease in adhesive strength during processing, has good heat resistance and oil resistance, and does not peel off during processing. is there.
【0006】[0006]
【課題を解決するための手段】本発明に係る制振複合鋼
板の特徴とするところは、鋼板間に熱可塑性樹脂と熱硬
化性樹脂を交互に縞状に配置したことにある。A feature of the vibration-damping composite steel sheet according to the present invention is that the thermoplastic resin and the thermosetting resin are alternately arranged in stripes between the steel sheets.
【0007】以下、本発明に係る制振複合鋼板について
詳細に説明する。The vibration-damping composite steel sheet according to the present invention will be described in detail below.
【0008】本発明に係る制振複合鋼板において、使用
できる鋼帯としては、熱間圧延鋼板、冷間圧延鋼板、電
気亜鉛めっき鋼板、溶融亜鉛めっき鋼板、亜鉛系合金め
っき鋼板、化成処理鋼板およびステンレス、アルミニウ
ム鋼板および表面処理鋼板等を挙げることができる。In the vibration-damping composite steel sheet according to the present invention, usable steel strips are hot-rolled steel sheet, cold-rolled steel sheet, electrogalvanized steel sheet, hot-dip galvanized steel sheet, zinc-based alloy-plated steel sheet, chemical conversion treated steel sheet and Examples thereof include stainless steel, aluminum steel plate, surface-treated steel plate and the like.
【0009】本発明に係る制振複合鋼板において、使用
できる熱可塑性樹脂としては、ポリスチレン、AS樹
脂、ABS樹脂、MS樹脂、耐衝撃性ポリスチレン等の
スチレン系樹脂、ポリメチルアクリレート、ポリメチル
メタルアクリレート、アクリル系共重合体等のアクリル
系樹脂、ポリ塩化ビニル、ポリ塩化ビニル・酢酸ビニル
共重合体、塩化ビニル・アクリル酸エステル共重合体等
の塩化ビニル系樹脂が挙げられる。In the vibration-damping composite steel sheet according to the present invention, as the thermoplastic resin that can be used, polystyrene, AS resin, ABS resin, MS resin, styrene resin such as high impact polystyrene, polymethyl acrylate, polymethyl metal acrylate, etc. Examples thereof include acrylic resins such as acrylic copolymers, polyvinyl chloride, polyvinyl chloride, polyvinyl chloride / vinyl acetate copolymers, and vinyl chloride resins such as vinyl chloride / acrylic acid ester copolymers.
【0010】また、ポリ酢酸ビニル、エチレン・オレフ
ィン共重合体、エチレン・酢酸ビニル共重合体、エチレ
ン・アクリル酸共重合体、エチレン・メタアクリル酸エ
ステル共重合体、プロピレン・エチレン共重合体、プロ
ピレン・ブテン共重合体等のプロピレン系樹脂、非晶質
リポエステル等が挙げられる。Further, polyvinyl acetate, ethylene / olefin copolymer, ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene / methacrylic acid ester copolymer, propylene / ethylene copolymer, propylene -Propylene-based resins such as butene copolymers, amorphous lipoesters and the like.
【0011】さらに、熱硬化性樹脂として使用できる樹
脂としては、スチレン・ブタジエン、天然ゴム、ブタジ
エンゴム、クロロプレンゴム、ブチルゴム、ニトリルゴ
ム、アクリルゴム、エチレン・アクリルゴム、EPDM
等のエララストマーおよびエポキシ樹脂、フェノール樹
脂、飽和および不飽和ポリエステル樹脂等が挙げられ
る。Further, as resins usable as thermosetting resins, styrene / butadiene, natural rubber, butadiene rubber, chloroprene rubber, butyl rubber, nitrile rubber, acrylic rubber, ethylene / acrylic rubber, EPDM.
Elastomers and epoxy resins, phenolic resins, saturated and unsaturated polyester resins and the like.
【0012】なお、熱硬化性樹脂の架橋剤としては、粘
弾性樹脂の官能基により選択されるが、例えば、有機硫
黄化合物等の樹脂架硫剤、ポリアミン、ポリオール、有
機加過酸化物、アミノ樹脂、イソシアネート類、エポキ
シ類、ポリアミドアミン、酸無水物等が挙げられる。The cross-linking agent for the thermosetting resin is selected depending on the functional group of the viscoelastic resin. For example, a resin vulcanizing agent such as an organic sulfur compound, polyamine, polyol, organic peroxide, amino Examples thereof include resins, isocyanates, epoxies, polyamidoamines, acid anhydrides and the like.
【0013】本発明に係る制振複合鋼板の1例を図1に
示す。即ち、2枚の鋼板1の間に、制振性樹脂が挟まれ
ている構造であり、即ち、熱硬化性樹脂2と熱可塑性樹
脂3とが交互に縞状に配列されている。An example of the vibration-damping composite steel sheet according to the present invention is shown in FIG. That is, the structure is such that the damping resin is sandwiched between the two steel plates 1, that is, the thermosetting resin 2 and the thermoplastic resin 3 are alternately arranged in stripes.
【0014】この制振複合鋼板における鋼板1の厚さは
特に限定的ではない。また、樹脂層の厚さは、特に限定
的ではないが、0.01mm〜0.5mmの範囲とするの
が好ましい。そして、厚さが0.01mm未満では制振
性が低く、また、0.5mmを越えると溶接性が悪くな
る。The thickness of the steel plate 1 in this vibration-damping composite steel plate is not particularly limited. The thickness of the resin layer is not particularly limited, but is preferably in the range of 0.01 mm to 0.5 mm. If the thickness is less than 0.01 mm, the vibration damping property is low, and if it exceeds 0.5 mm, the weldability is deteriorated.
【0015】また、縞状に配置する樹脂層の幅も特に限
定的ではないが、熱硬化性樹脂幅をd1、熱可塑性樹脂
幅をd2とした場合、 10 ≦ d1 ≦ 100、10 ≦ d2 ≦ 100、 0.1 ≦ d2/d1 ≦ 10 とすることが望ましく、この範囲外では単独樹脂の場合
と性能が変わらない。The width of the resin layer arranged in stripes is not particularly limited either, but when the thermosetting resin width is d 1 and the thermoplastic resin width is d 2 , 10 ≤ d 1 ≤ 100, 10 It is desirable that ≦ d 2 ≦ 100 and 0.1 ≦ d 2 / d 1 ≦ 10. Outside this range, the performance is the same as that of the single resin.
【0016】本発明に係る制振複合鋼板において、樹脂
の塗布方法は、コンマコーター、カーテンフローコータ
ー、ロールコーター、スプレー塗装、静電塗装等何れの
塗装方法をも使用することができる。In the vibration-damping composite steel sheet according to the present invention, as a resin coating method, any coating method such as a comma coater, a curtain flow coater, a roll coater, spray coating and electrostatic coating can be used.
【0017】本発明に係る制振複合鋼板における樹脂の
塗布について図2により説明する。図2において、バッ
クアップロール5の回転により、鋼帯4が矢印の方向に
移動させられる。移動している鋼帯4はコンマロール6
に接している複数のサイトダム7内に交互に熱硬化性樹
脂2、熱可塑性樹脂3が保持されているを液ダム8の下
を通過する際に、鋼帯4上に上記樹脂がに交互に縞状に
配置されてコンマロール6で所定の樹脂厚さを保持しな
がら送り出され、その後、これら樹脂の上に鋼帯が接着
されて、制振複合鋼板が製造される。なお、図3は本発
明に係る制振複合鋼板の他の例を示すものである。Application of resin to the vibration-damping composite steel sheet according to the present invention will be described with reference to FIG. In FIG. 2, the steel strip 4 is moved in the direction of the arrow by the rotation of the backup roll 5. Moving steel strip 4 is comma roll 6
When the thermosetting resin 2 and the thermoplastic resin 3 are alternately held in a plurality of site dams 7 that are in contact with each other, the above-mentioned resin alternates on the steel strip 4 when passing under the liquid dam 8. The strips are arranged in a striped pattern and are sent out while maintaining a predetermined resin thickness by the comma roll 6, and then a steel strip is adhered on these resins to manufacture a vibration-damping composite steel sheet. Note that FIG. 3 shows another example of the vibration-damping composite steel sheet according to the present invention.
【0018】従って、本発明に係る制振複合鋼板は、熱
硬化性樹脂、熱可塑性樹脂の両方が交互に縞状に配置さ
れていることにより、単一の樹脂を使用する場合には克
服できなかった、耐熱性、耐油性、耐脱脂性を有するば
かりではなく、加工後の接着強度をも満足する制振複合
鋼板である。Therefore, the vibration-damping composite steel sheet according to the present invention can be overcome when a single resin is used because both the thermosetting resin and the thermoplastic resin are alternately arranged in stripes. The vibration-damping composite steel sheet not only has heat resistance, oil resistance, and degreasing resistance, but also satisfies the adhesive strength after processing.
【0019】そのため、高温環境下においての使用がで
き、加工を要する用途にも充分耐用できるので、局部的
な欠陥の発生がなくなり、耐用年数および安全性を著し
く増大することができる。Therefore, it can be used in a high temperature environment and can be sufficiently used for applications requiring processing, so that local defects are not generated and the service life and safety can be remarkably increased.
【0020】[0020]
【実 施 例】本発明に係る制振複合鋼板の実施例を説
明する。[Examples] Examples of the vibration-damping composite steel sheet according to the present invention will be described.
【0021】[0021]
【実 施 例】板厚0.8mmの冷間圧延鋼板を使用し、
熱硬化性樹脂としては、分子量10000、Tg−5℃
のポリエステル系樹脂に硬化剤として、イソシアネート
系硬化剤(商品名:コロネートL)を5重量部添加した
ものを用い、熱可塑性樹脂としては、分子量3000
0、Tg20℃の飽和ポリエステル系樹脂を使用した。[Example] Using cold rolled steel sheet with a thickness of 0.8 mm,
The thermosetting resin, molecular weight 10000, T g -5 ° C.
5 weight parts of an isocyanate type curing agent (trade name: Coronate L) was added as a curing agent to the polyester type resin, and the thermoplastic resin has a molecular weight of 3000.
A saturated polyester resin having a T g of 20 ° C. was used.
【0022】次いで、図2に示すようなコンマコーター
を使用して、樹脂を表1に示す厚さと幅に交互に縞状に
塗布し乾燥後、圧着温度160℃、圧下荷重40kg/
cmの線圧により、ロール圧下を行い、その後、240
℃の温度において硬化させることにより、制振複合鋼板
を製造した。Next, using a comma coater as shown in FIG. 2, the resin is applied in stripes in the thicknesses and widths shown in Table 1 alternately and dried, and then pressure-bonded at a temperature of 160 ° C. and a reduction load of 40 kg /
With a linear pressure of cm, roll reduction is performed, and then 240
A vibration-damping composite steel sheet was produced by curing at a temperature of ° C.
【0023】製造された制振複合鋼板の、耐熱性、耐油
性の評価を表1に示す。 (評価方法)300mm角に切断した鋼板を、140℃
の温度に加熱したガソリンエンジンオイルに浸漬し、2
400時間保持した後、オイルの浸透面積率を S(%)=浸透面積÷鋼板面積(加工時は表面積)×10
0 として評価した。なお、評価は、未加工の場合および1
00φの円筒絞り加工後の両方について行った。Table 1 shows the evaluation of heat resistance and oil resistance of the manufactured vibration-damping composite steel sheet. (Evaluation method) A steel plate cut into 300 mm square is placed at 140 ° C.
Immerse in gasoline engine oil heated to the temperature of 2
After holding for 400 hours, the oil permeation area ratio is S (%) = permeation area / steel plate area (surface area during processing) x 10
It was evaluated as 0. In addition, the evaluation is 1
Both were performed after the 00φ cylindrical drawing process.
【0024】表1より、本発明に係る制振複合鋼板は熱
可塑性樹脂の油による膨潤や、脱脂液の浸透を端部側に
ある熱硬化性樹脂がブロックし、また、プレス加工等に
よる熱硬化性樹脂による剥離を熱可塑性樹脂による支持
で接着強度の低下を抑制できることがわかる。From Table 1, in the vibration-damping composite steel sheet according to the present invention, the thermosetting resin on the end side blocks the swelling of the thermoplastic resin by the oil and the permeation of the degreasing liquid, and the heat treatment by pressing or the like. It can be seen that the peeling by the curable resin can be suppressed by the support by the thermoplastic resin to reduce the decrease in the adhesive strength.
【0025】[0025]
【表1】 [Table 1]
【0026】[0026]
【発明の効果】以上説明したよう、本発明に係る制振複
合鋼板は上記の構成であるから、耐熱性、耐油性、耐脱
脂性が良好であり、さらに、加工後の接着強度も充分で
あり、高温環境下においても充分に使用でき、加工用途
にも充分耐えることができるので、局部的欠陥の発生が
なく、耐用年数および安全性を増大することが可能とな
るものである。As described above, since the vibration-damping composite steel sheet according to the present invention has the above-mentioned constitution, it has good heat resistance, oil resistance and degreasing resistance, and further has sufficient adhesive strength after processing. Therefore, since it can be sufficiently used even in a high temperature environment and can sufficiently withstand processing applications, it is possible to increase the service life and safety without causing local defects.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明に係る制振複合鋼板の一部切欠斜視図で
ある。FIG. 1 is a partially cutaway perspective view of a vibration-damping composite steel sheet according to the present invention.
【図2】本発明に係る制振複合鋼板を製造するための装
置の概略斜視図である。FIG. 2 is a schematic perspective view of an apparatus for manufacturing a vibration-damping composite steel sheet according to the present invention.
【図3】本発明に係る制振複合鋼板の他の例を示す概略
図である。FIG. 3 is a schematic view showing another example of the vibration-damping composite steel sheet according to the present invention.
1・・・鋼板 2・・・熱硬化性樹脂 3・・・熱可塑性樹脂 4・・・鋼帯 5・・・バックアップロール 6・・・コンマロール 7・・・サイドダム 8・・・液ダム 1 ... Steel plate 2 ... Thermosetting resin 3 ... Thermoplastic resin 4 ... Steel strip 5 ... Backup roll 6 ... Comma roll 7 ... Side dam 8 ... Liquid dam
Claims (1)
互に縞状に配置したことを特徴とする制振複合鋼板。1. A vibration-damping composite steel sheet, characterized in that a thermoplastic resin and a thermosetting resin are alternately arranged in strips between the steel sheets.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25639293A JPH0789008A (en) | 1993-09-20 | 1993-09-20 | Damping composite steel panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25639293A JPH0789008A (en) | 1993-09-20 | 1993-09-20 | Damping composite steel panel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0789008A true JPH0789008A (en) | 1995-04-04 |
Family
ID=17292045
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25639293A Withdrawn JPH0789008A (en) | 1993-09-20 | 1993-09-20 | Damping composite steel panel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0789008A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8367306B1 (en) * | 2009-07-13 | 2013-02-05 | Hrl Laboratories, Llc | Method of continuous or batch fabrication of large area polymer micro-truss structured materials |
FR3026982A1 (en) * | 2014-10-14 | 2016-04-15 | Airbus Group Sas | THERMOPLASTIC / THERMOSETTING MULTILAYER COMPOSITE MATERIAL |
-
1993
- 1993-09-20 JP JP25639293A patent/JPH0789008A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8367306B1 (en) * | 2009-07-13 | 2013-02-05 | Hrl Laboratories, Llc | Method of continuous or batch fabrication of large area polymer micro-truss structured materials |
FR3026982A1 (en) * | 2014-10-14 | 2016-04-15 | Airbus Group Sas | THERMOPLASTIC / THERMOSETTING MULTILAYER COMPOSITE MATERIAL |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20001128 |