JPH0641844A - Base cloth for air-bag of car - Google Patents
Base cloth for air-bag of carInfo
- Publication number
- JPH0641844A JPH0641844A JP4231249A JP23124992A JPH0641844A JP H0641844 A JPH0641844 A JP H0641844A JP 4231249 A JP4231249 A JP 4231249A JP 23124992 A JP23124992 A JP 23124992A JP H0641844 A JPH0641844 A JP H0641844A
- Authority
- JP
- Japan
- Prior art keywords
- denier
- fabric
- air
- bag
- car
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
- Air Bags (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、車両の衝突等の緊急時
に作動するガス発生器からのガスにより膨張し乗員の衝
撃を吸収する車両用エアバッグに用いる基布に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a base cloth used for an air bag for a vehicle, which is inflated by gas from a gas generator which operates in an emergency such as a collision of a vehicle and absorbs an impact of an occupant.
【0002】[0002]
【従来の技術及び解決すべき課題】近年、車両用安全装
置としてエアバッグ装置が実用化されてきた。エアバッ
グ装置は、車両の衝突等の急激な減速を検知するセンサ
ー、センサーからの信号によりバッグを展開するか否か
を判断する診断回路、診断回路からの信号を受けて高圧
ガスを発生するインフレータ、インフレータからの高圧
ガスにより展開して乗員の衝撃を緩和するエアバッグよ
り成る。2. Description of the Related Art In recent years, an airbag device has been put into practical use as a vehicle safety device. An airbag device is a sensor that detects a sudden deceleration such as a collision of a vehicle, a diagnostic circuit that determines whether to deploy a bag based on a signal from the sensor, an inflator that generates a high-pressure gas by receiving a signal from the diagnostic circuit. , An airbag that is deployed by high-pressure gas from the inflator to absorb the impact of the occupant.
【0003】エアバッグ用布帛には各種態様があるが、
例えば、ナイロン等の高強力長繊維織物に耐熱性エラス
トマー(クロロプレンゴム、シリコーンゴム等)をコー
ティングした布帛がある。耐熱姓エラストマーをコーテ
ィングするのは、ナイロン布帛だけでは不足する耐熱
性、難燃性、空気遮蔽性等を向上するためである。Although there are various modes of fabric for airbags,
For example, there is a cloth obtained by coating a high-strength long fiber woven fabric such as nylon with a heat resistant elastomer (chloroprene rubber, silicone rubber, etc.). The reason why the heat-resistant elastomer is coated is to improve heat resistance, flame retardancy, air-shielding property, etc., which are insufficient with nylon cloth.
【0004】しかし、コーティングを施すことによりバ
ッグが重く硬くなり折たたみにくく、更にバッグがコス
ト高になる等の問題点を有していた。バッグの小型軽量
化、柔軟化、折りたたみ容易化、コストダウンという要
求と、インフレータの小型化に伴い、布帛のノンコート
化が進んできている。しかし、従来の織密度のノンコー
ト布帛では空気遮蔽性が悪く、バッグが展開した際に、
インフレータからの高圧ガスが乗員側に漏れてしまう。
そこで、布帛の織密度を上げて空気遮蔽性を向上してい
るが、織密度を上げると布帛が硬くなり目付が大きくな
る等の問題点を有していた。However, the coating causes problems such that the bag becomes heavy and hard, is difficult to fold, and the cost of the bag is high. With the demand for smaller and lighter bags, flexibility, easier folding, and cost reduction, and with the size reduction of inflators, non-coating of fabrics has been advanced. However, conventional non-coated cloth with woven density has poor air-shielding properties, and when the bag is deployed,
High-pressure gas from the inflator leaks to the passenger side.
Therefore, the woven density of the cloth is increased to improve the air-shielding property. However, when the woven density is increased, there is a problem that the cloth becomes hard and the basis weight becomes large.
【0005】本発明の目的は、上記した従来技術の問題
点を解決することにあり、特にコーティングによらず通
気度を低下させ、低コスト、軽量、柔軟で折りたたみ性
の良い、車両エアバッグ用布帛を提供することにある。An object of the present invention is to solve the above-mentioned problems of the prior art. Particularly, the air permeability is lowered irrespective of the coating, and the cost is low, the weight is light, the foldability is good, and the vehicle air bag is used. It is to provide a fabric.
【0006】[0006]
【課題を解決するための手段】本発明は、単糸デニール
が1乃至6デニールでかつトータルデニールが70乃至
840デニールで、糸強力が6g/デニール以上のポリ
アミドマルチフィラメント糸条を用いて、通気度(JI
S L−1096A法による)が10cc/cm2/s
ec以下の平織物を織成し、得られた織物を通気度が1
cc/cm2/sec以下になるように化学収縮処理し
て得られた布帛よりなることを特徴とする車両エアバッ
グ用布帛である。DISCLOSURE OF THE INVENTION The present invention uses a polyamide multifilament yarn having a single yarn denier of 1 to 6 denier, a total denier of 70 to 840 denier, and a yarn strength of 6 g / denier or more. Degree (JI
(According to SL-1096A method) is 10 cc / cm 2 / s.
Weaving a plain weave of ec or less, and the air permeability of the obtained weave is 1
A fabric for a vehicle airbag, which is made of a fabric obtained by a chemical shrinkage treatment so as to be cc / cm 2 / sec or less.
【0007】本発明による車両エアバッグ用布帛を構成
する糸は、単糸デニールが1乃至6デニールでかつトー
タルデニールが70乃至840デニールで、糸強力が6
g/デニール以上であれば良い。織密度は経緯とも40
乃至60本/吋であればよい。好ましくは、エアバッグ
用布帛に要求される基布物性を考慮して、単糸デニール
が6デニールでかつトータルデニールが420デニール
で、糸強力が8g/デニール以上の糸がよく、織密度は
経緯とも45乃至55本/吋が好ましい。織密度が60
本/吋以上では布帛が硬くなりすぎ、また40本/吋以
下では通気度が大きすぎる。The yarn constituting the vehicle airbag fabric according to the present invention has a single yarn denier of 1 to 6 denier and a total denier of 70 to 840 denier, and a yarn strength of 6
It should be at least g / denier. Weaving density is 40 with both history
It should be between 60 and 60 lines / inch. Considering the physical properties of the base fabric required for airbag fabrics, it is preferable to use a yarn having a single yarn denier of 6 denier and a total denier of 420 denier, a yarn strength of 8 g / denier or more, and a weaving density of the weft density. Both are preferably 45 to 55 pieces / inch. Weave density is 60
If the number is more than 1 line / inch, the fabric becomes too hard, and if less than 40 lines / inch, the air permeability is too large.
【0008】本発明のエアバッグ用布帛は、布帛に化学
処理を施すことによって得られる。すなわち、精練セッ
ト後のナイロン織物を水素結合切断能を有する薬剤で処
理する。この場合、処理方法は特に限定されるものでは
なく、例えば、浴中で含浸してもよいし、またパッド後
にスチーム処理をしてもよい。ポリアミド繊維の水素結
合切断能を有する薬剤には、β−ナフトール、石炭酸、
メタクレゾール、レゾルシン、オルソフェニルフェノー
ル、及びこれらのアルカリ金属塩類等の如きフェノール
類、プロパノール、ブタノール、ベンジルアルコール、
フェニルエチルアルコール、グリセリン、ポリエチレン
グリコール等のアルコール類、β−ナフトールメチルエ
ーテル、フェネトール、ポリオキシエチレン炭化水素エ
ーテル等のエーテル類、ベンゾフェノン、シクロヘキサ
ノン等のケトン類、ギ酸、酢酸、乳酸、リンゴ酸、クエ
ン酸、リン酸、サリチル酸、ナフタレンカルボン酸、安
息香酸等の有機酸類、サリチル酸フェニル、サリチル酸
メチル、安息香酸グリセライド、トリクレジルフォスフ
ェート、テレフタル酸ジブチル、ポリオキシエチレン脂
肪酸エステル等のエステル類、パラトルエンスルフォア
マイド、ステアリルアマイド、ポリオキシエチレン有機
酸アマイド等のアシドアマイド類、メチルナフタリン、
メチルベンジルアミン、トリクロルベンゼン、パラアニ
ジジン等の炭化水素及びその誘導体、更に、エチレンカ
ーボネート、ジメチルスルフォキサイド等が挙げられ
る。The airbag fabric of the present invention is obtained by subjecting the fabric to a chemical treatment. That is, the nylon fabric after the scouring set is treated with a chemical agent capable of breaking hydrogen bonds. In this case, the treatment method is not particularly limited, and it may be impregnated in a bath, or steam treatment may be performed after the pad. Agents having the ability to cleave hydrogen bonds of polyamide fibers include β-naphthol, carboxylic acid,
Phenols such as meta-cresol, resorcin, orthophenylphenol, and their alkali metal salts, propanol, butanol, benzyl alcohol,
Alcohols such as phenylethyl alcohol, glycerin and polyethylene glycol, β-naphthol methyl ether, phenetol, ethers such as polyoxyethylene hydrocarbon ether, ketones such as benzophenone and cyclohexanone, formic acid, acetic acid, lactic acid, malic acid and citric acid. Acids, phosphoric acid, salicylic acid, naphthalenecarboxylic acid, organic acids such as benzoic acid, phenyl salicylate, methyl salicylate, glyceryl benzoate, tricresyl phosphate, dibutyl terephthalate, esters such as polyoxyethylene fatty acid ester, paratoluene Acid amides such as sulphoamide, stearyl amide, polyoxyethylene organic acid amide, methylnaphthalene,
Hydrocarbons and derivatives thereof such as methylbenzylamine, trichlorobenzene, and paraanisidine, and further ethylene carbonate, dimethyl sulfoxide and the like can be mentioned.
【0009】上記手法により、織密度をほとんど変える
ことなく通気性を低下させることが可能である。By the above method, it is possible to reduce the air permeability without changing the woven density.
【0010】以下、実施例を挙げて本発明を具体的に説
明する。The present invention will be specifically described below with reference to examples.
【0011】実施例1 ナイロン66マルチフィラメント原糸(420デニール
70フィラメント)を用いて織密度46本/吋の平織物
を織成した。次いで、得られた織物をレゾルシン10%
水溶液にパッドした。その後、この織物を温度102
℃、湿度100%のスチーマに通した後、60℃の熱水
で約2分間湯洗し、乾燥した。軽量、柔軟で折りたたみ
性のよいエアバッグ用布帛が得られた。しかも、このエ
アバッグ用布帛はコーテイング品よりも低コストで加工
できる。Example 1 A plain weave having a weave density of 46 yarns / inch was woven using nylon 66 multifilament raw yarn (420 denier 70 filaments). Then, the obtained fabric is treated with resorcin 10%.
Pad with aqueous solution. Then, the fabric is heated to a temperature of 102
After passing through a steamer having a temperature of 100 ° C and a humidity of 100%, it was washed with hot water of 60 ° C for about 2 minutes and dried. A lightweight, flexible, and foldable airbag fabric was obtained. Moreover, this airbag fabric can be processed at a lower cost than a coated product.
【0012】実施例2 実施例1と同じ平織物を、温度90℃のベンジルアルコ
ール5%水溶液中に3分間浸漬した。次いで、この織物
を60℃の熱水で約2分間湯洗し、乾燥した。軽量、柔
軟で折りたたみ性のよいエアバッグ用布帛が得られた。
しかも、このエアバッグ用布帛はコーティング品よりも
低コストで加工できる。Example 2 The same plain fabric as in Example 1 was immersed in a 5% aqueous benzyl alcohol solution at a temperature of 90 ° C. for 3 minutes. Next, this woven fabric was washed with hot water at 60 ° C. for about 2 minutes and dried. A lightweight, flexible, and foldable airbag fabric was obtained.
Moreover, this airbag fabric can be processed at a lower cost than the coated product.
【0013】比較例1 実施例1と同じ平織物を、何も処理せず比較例1とし
た。軽く、柔軟ではあるが、空気遮蔽性が悪い布帛であ
る。Comparative Example 1 The same plain fabric as in Example 1 was used as Comparative Example 1 without any treatment. A fabric that is light and flexible, but has poor air-shielding properties.
【0014】比較例2 実施例1と同じ平織物にシリコーン樹脂をコーティング
し、比較例2とした。シリコーン樹脂をコーティングし
てあるために、重く硬い布帛になった。Comparative Example 2 The same plain fabric as in Example 1 was coated with a silicone resin to give Comparative Example 2. Since it was coated with silicone resin, it became a heavy and hard cloth.
【0015】比較例3 ナイロン66マルチフィラメント原糸(420デニール
70フィラメント)を用いて織密度56本/吋の平織物
を織成して比較例3とした。織密度が大きいために、重
く硬い布帛になった。Comparative Example 3 Nylon 66 multifilament raw yarn (420 denier 70 filaments) was used to weave a plain weave having a woven density of 56 yarns / inch and made into Comparative Example 3. Due to the high woven density, the fabric became heavy and hard.
【0016】次に実施例1、2と比較例1〜3につい
て、織密度、目付、剛軟度(JISL−1096A法に
よる)、通気度の測定結果を表1に示す。表1から明ら
かなように本発明(実施例1〜2)がいかに優れている
かが分かる。Table 1 shows the measurement results of the weave density, basis weight, bending resistance (according to JIS L-1096A method) and air permeability of Examples 1 and 2 and Comparative Examples 1 to 3. As can be seen from Table 1, how excellent the present invention (Examples 1 and 2) is.
【0017】[0017]
【発明の効果】本発明により、エアバッグ用布帛として
の必要な機械特性を損なうことなく、通気度を低下させ
ることができると共に、コーティングを省くことによ
り、低コスト、軽量、柔軟で折りたたみ性の良い、エア
バッグ用布帛を提供することができる。EFFECTS OF THE INVENTION According to the present invention, the air permeability can be reduced without impairing the mechanical properties required as a fabric for an air bag, and by omitting the coating, low cost, light weight, flexibility and foldability can be obtained. A good fabric for an airbag can be provided.
【0018】[0018]
【表1】 [Table 1]
Claims (2)
トータルデニールが70乃至840デニールで、糸強力
が6g/デニール以上のポリアミドマルチフィラメント
糸条を用いて、通気度(JIS L−1096A法によ
る)が10cc/cm2/sec以下の平織物を織成
し、得られた織物を通気度が1cc/cm2/sec以
下になるように化学収縮処理して得た布帛よりなること
を特徴とする車両エアバッグ用基布。1. A polyamide multifilament yarn having a single yarn denier of 1 to 6 denier, a total denier of 70 to 840 denier, and a yarn strength of 6 g / denier or more is used, and the air permeability (JIS L-1096A method is used). A woven fabric obtained by weaving a plain weave of 10 cc / cm 2 / sec or less and chemically shrinking the obtained woven fabric so that the air permeability is 1 cc / cm 2 / sec or less. Base fabric for airbags.
薬剤によって行われてなる請求項1記載の車両用エアバ
ッグ用基布。2. The base fabric for an air bag for a vehicle according to claim 1, wherein the chemical shrinkage treatment is performed with a chemical agent having a hydrogen bond breaking ability.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23124992A JP3198357B2 (en) | 1992-07-16 | 1992-07-16 | Base fabric for vehicle airbags |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23124992A JP3198357B2 (en) | 1992-07-16 | 1992-07-16 | Base fabric for vehicle airbags |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0641844A true JPH0641844A (en) | 1994-02-15 |
JP3198357B2 JP3198357B2 (en) | 2001-08-13 |
Family
ID=16920662
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23124992A Expired - Fee Related JP3198357B2 (en) | 1992-07-16 | 1992-07-16 | Base fabric for vehicle airbags |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3198357B2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5657798A (en) * | 1995-04-22 | 1997-08-19 | Akzo Nobel Nv | Intermingled synthetic filament yarn for manufacturing industrial woven fabrics |
WO2004100484A1 (en) * | 2003-05-09 | 2004-11-18 | Mitsubishi Denki Kabushiki Kaisha | Semi-double communication control method |
US6892767B2 (en) | 1999-07-19 | 2005-05-17 | Toyo Boseki Kabushiki Kaisha | Uncoated air bag fabric |
EP2065492A1 (en) | 2007-11-23 | 2009-06-03 | Shinkong Synthetic Fibers Corporation | A process for the production of squared-analogous cross-section polyamide yarns and uses thereof |
JP2012219422A (en) * | 2011-04-13 | 2012-11-12 | Komatsu Seiren Co Ltd | Method for producing fiber fabric and fiber fabric |
-
1992
- 1992-07-16 JP JP23124992A patent/JP3198357B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5657798A (en) * | 1995-04-22 | 1997-08-19 | Akzo Nobel Nv | Intermingled synthetic filament yarn for manufacturing industrial woven fabrics |
US6892767B2 (en) | 1999-07-19 | 2005-05-17 | Toyo Boseki Kabushiki Kaisha | Uncoated air bag fabric |
WO2004100484A1 (en) * | 2003-05-09 | 2004-11-18 | Mitsubishi Denki Kabushiki Kaisha | Semi-double communication control method |
EP2065492A1 (en) | 2007-11-23 | 2009-06-03 | Shinkong Synthetic Fibers Corporation | A process for the production of squared-analogous cross-section polyamide yarns and uses thereof |
JP2012219422A (en) * | 2011-04-13 | 2012-11-12 | Komatsu Seiren Co Ltd | Method for producing fiber fabric and fiber fabric |
Also Published As
Publication number | Publication date |
---|---|
JP3198357B2 (en) | 2001-08-13 |
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