JPH0485912A - Manufacture of electromagnetic machinery and apparatus - Google Patents

Manufacture of electromagnetic machinery and apparatus

Info

Publication number
JPH0485912A
JPH0485912A JP2201612A JP20161290A JPH0485912A JP H0485912 A JPH0485912 A JP H0485912A JP 2201612 A JP2201612 A JP 2201612A JP 20161290 A JP20161290 A JP 20161290A JP H0485912 A JPH0485912 A JP H0485912A
Authority
JP
Japan
Prior art keywords
compound
opening
case body
electromagnetic device
electromagnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2201612A
Other languages
Japanese (ja)
Inventor
Koji Umehara
梅原 孝司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba TEC Corp
Original Assignee
Tokyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Electric Co Ltd filed Critical Tokyo Electric Co Ltd
Priority to JP2201612A priority Critical patent/JPH0485912A/en
Publication of JPH0485912A publication Critical patent/JPH0485912A/en
Pending legal-status Critical Current

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  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Casings For Electric Apparatus (AREA)

Abstract

PURPOSE:To enable facilitating wiring of a lead wire and filling of a compound with small noise and good heat dissipation properties by housing an electromagnetic apparatus body from an opening face, by filling a compound to embed the apparatus body, and by sealing an opening through a cover body and holding a case body in the direction for the opening to form a vertical face while hardening the compound. CONSTITUTION:An electromagnetic apparatus body 26 is housed from an opening 21 made in a face with the largest area of a case body 20 and a lead wire 24 is connected with the terminal 32 of the electromagnetic apparatus body 26. Then, a compound 36 is filled from the opening 21 of the case body 20 so that the electromagnetic apparatus body 26 housed in the case body 20 is embedded in the compound 36. Subsequently, the opening 21 of the case body 20 is closed by a cover body 34 and sealed by a sealant 35 while the compound 36 has fluidity. Then, the compound 36 is hardened while the case body 20 is kept in the state where it is raised in the direction for the opening 21 to form a vertical face.

Description

【発明の詳細な説明】 〔発明の目的〕 (産業上の利用分野) 本発明は電磁機器の製造方法に係り、例えば、放電灯安
定器などのケース体に電磁機器本体をコンパウンドに埋
設して収納固定する製造方法に関する。
[Detailed Description of the Invention] [Object of the Invention] (Industrial Application Field) The present invention relates to a method of manufacturing electromagnetic equipment, for example, a method of manufacturing an electromagnetic equipment by embedding the main body of the electromagnetic equipment in a compound in a case body such as a discharge lamp ballast. This invention relates to a manufacturing method for storing and fixing.

(従来の技術) 従来のこの種の電磁機器は、第4図に示すように、金属
板材の絞り加工により舟形に成形されたケース体1を上
面開口部2が上側となるように保持し、この状態でケー
ス体1内に電磁機器本体3を収納し、次いでコンパウン
ド4をケース体1の開口部2から充填し、このコンパウ
ンド4にて前記電磁機器本体3を埋設し、この状態でケ
ース体1の開口部2を蓋体5にて閉塞し、この蓋体5を
シール材6にて密閉し、コンパウンド4を硬化させる製
造方法が採られていた。
(Prior Art) As shown in FIG. 4, a conventional electromagnetic device of this type holds a case body 1 formed into a boat shape by drawing a metal plate so that the top opening 2 faces upward. In this state, the electromagnetic device body 3 is housed in the case body 1, and then compound 4 is filled from the opening 2 of the case body 1, the electromagnetic device body 3 is buried in this compound 4, and the case body A manufacturing method has been employed in which the opening 2 of the compound 4 is closed with a lid 5, the lid 5 is sealed with a sealing material 6, and the compound 4 is cured.

また、第5図に示すように、長手方向の一端面を開口し
た筒形状のケース体7を一端面の開口部が上側となるよ
うに保持し、このケース体7の一端面の開口部8から電
磁機器本体3を収納し、次いでコンパウンド4をケース
体7に充填し、このコンパウンド4にて前記電磁機器本
体3を埋設し、この状態でケース体7の開口部8を端板
10にて閉塞し、コンパウンド4を硬化させる製造方法
が採られていた。
Further, as shown in FIG. 5, a cylindrical case body 7 with an open end face in the longitudinal direction is held so that the opening of the one end face faces upward, and the opening 8 of the one end face of the case body 7 is held so that the opening of the one end face faces upward. Then, the case body 7 is filled with compound 4, the electromagnetic device body 3 is buried in the compound 4, and in this state, the opening 8 of the case body 7 is filled with the end plate 10. A manufacturing method was adopted in which the compound 4 was closed and hardened.

(発明が解決しようとする課題) 上記第4図に示す製造方法では、ケース体1の開口部2
が最も広い面に開口されているため、電磁機器本体3を
収納し易く、リード線11と電磁機器本体3の端子12
との接続配線が容易で、さらにコンパウンド4の充填の
位置決めが容易となるとともにコンパウンド4の底側へ
の回り込みが良好であるなどの利点を有する反面、コン
パウンド4の硬化時の収縮により蓋体5とコンパウンド
4との間に空隙13が生じ、電磁機器本体3への通電時
に、電磁機器本体3が引起こす磁気吸引力が蓋体5に作
用するか、または、磁気振動がケース体1を伝達して蓋
体5に到達した場合、蓋体5は中間部が空隙13に対向
され、機械的に固定されておらず、蓋体5の固有振動数
で共振を引起こし、騒音が発生する問題があった。
(Problem to be Solved by the Invention) In the manufacturing method shown in FIG.
Since the opening is on the widest side, it is easy to store the electromagnetic device main body 3, and the lead wire 11 and the terminal 12 of the electromagnetic device main body 3 can be easily stored.
Although it has advantages such as easy connection wiring, easy positioning for filling the compound 4, and good wraparound of the compound 4 to the bottom side, on the other hand, shrinkage of the lid body 5 when the compound 4 hardens occurs. A gap 13 is created between the electromagnetic device main body 3 and the compound 4, and when the electromagnetic device main body 3 is energized, the magnetic attraction force caused by the electromagnetic device main body 3 acts on the lid body 5, or magnetic vibration is transmitted through the case body 1. When the lid 5 is reached, the middle part of the lid 5 faces the gap 13 and is not mechanically fixed, causing resonance at the natural frequency of the lid 5 and generating noise. was there.

また、第5図に示す製造方法では、端板10はコンパウ
ンド4との間に空隙13が形成されているが、端板lO
と電磁機器本体3との間が長く、電磁機器本体3の磁気
吸引力が到達し難く、磁気吸引力が端板10に伝達した
場合でも、端板10の面積が狭く、端板10の共振振幅
が小さく、騒音となり難い利点を有する反面、ケース体
7の開口部8の開口面積が狭く、電磁機器本体3はケー
ス体7の挿入方向に対して長くなるため、電磁機器本体
3の挿入が困難で、さらに、端板10を貫通し2てケー
ス体7の外部に導出するリート線11は予め電磁機器本
体3の端子12に半田付けし、電磁機器本体3をケース
体7に挿入しながらリート線11を引出さなくてはなら
ず、さらに、開口部8が狭いため、コンパウンド4の充
填位置の位置決めに精度を要求され、また、ケース体7
は挿入方向の長さが長いため、コンパウンド4の回り込
みに時間が損り、コンパウンド4の充填に時間が掛かる
問題があつた。
Further, in the manufacturing method shown in FIG. 5, a gap 13 is formed between the end plate 10 and the compound 4, but the end plate lO
and the electromagnetic device body 3 is long, making it difficult for the magnetic attraction force of the electromagnetic device body 3 to reach, and even if the magnetic attraction force is transmitted to the end plate 10, the area of the end plate 10 is small and the resonance of the end plate 10 Although it has the advantage that the amplitude is small and does not easily cause noise, the opening area of the opening 8 of the case body 7 is narrow, and the electromagnetic device main body 3 is longer in the direction of insertion of the case body 7, making it difficult to insert the electromagnetic device main body 3. Furthermore, it is difficult to solder the Riet wire 11 that passes through the end plate 10 and leads out of the case body 7 to the terminal 12 of the electromagnetic device body 3 in advance, while inserting the electromagnetic device body 3 into the case body 7. In addition, since the opening 8 is narrow, precision is required for positioning the filling position of the compound 4, and the case body 7
Since the length in the insertion direction is long, there is a problem in that time is wasted for the compound 4 to wrap around, and it takes time to fill the compound 4.

本発明は上記問題点に鑑みなされたもので、ケース体の
開口部を閉塞する蓋体とコンパウンドとの間の空隙を少
くして騒音が小さく、放熱性が良好で、リード線の配線
、コンパウンドの充填が容易な電磁機器の製造方法を提
供するものである。
The present invention was made in view of the above problems, and it reduces the gap between the lid body that closes the opening of the case body and the compound, thereby reducing noise, good heat dissipation, and reducing the wiring of lead wires and the compound. The present invention provides a method for manufacturing electromagnetic equipment that allows easy filling.

〔発明の構成〕[Structure of the invention]

(課題を解決するための手段) 本発明の電磁機器の製造方法は、ケース体の面積の最も
広い面を開口した開口面から電磁機器本体を収納する工
程と、このケース体の開口部からコンパウンドを充填し
てこのコンパウンドにてこのケース体内に収納されてい
る前記電磁機器本体を埋設する工程と、前記コンパウン
ドが流動性を有する間に前記ケース体のrMc7部を蓋
体にて密閉して開口部が垂直面となる方向にケース体を
保持して前記コンパウンドを硬化させる工程とからなる
ものである。
(Means for Solving the Problems) The method for manufacturing an electromagnetic device of the present invention includes the steps of storing the electromagnetic device from the opening surface of the case body with the widest area, and discharging the compound from the opening of the case body. burying the electromagnetic device main body housed in the case body with this compound, and sealing the rMc7 part of the case body with a lid body and opening it while the compound has fluidity. This process consists of a step of curing the compound while holding the case body in a direction in which the parts thereof are perpendicular to each other.

(作用) 本発明の電磁機器の製造方法は、ケース体の面積の最も
広い面に開口されている開口面から電磁機器本体を収納
するため、電磁機器本体の収納が容易で、リード線の配
線も容易となり、このケース体の開口部から充填するコ
ンパウンドの充填位置の位置決めが容易となり、さらに
、コンパウンドの回り込みも良好てこのケース体内に収
納されている電磁機器本体をコンパウンドに確実に埋設
テキ、さらにコンパウンドが流動性を有する開にケース
体の開口部を蓋体にて密閉して開口部が垂直面となる方
向にケース体を保持することにより、コンパウンドの硬
化によって蓋体とコンパウンドとの間に生じる空隙も上
部のみで狭く、電磁機器本体の固有振動数による共振振
動も低く、騒音の低減となり、放熱も良好となる。
(Function) The electromagnetic device manufacturing method of the present invention stores the electromagnetic device from the opening that is the widest surface of the case body, making it easy to store the electromagnetic device and wiring the lead wires. This makes it easy to position the filling position of the compound to be filled from the opening of the case body.Furthermore, the compound wraps around easily, making it possible to securely bury the electromagnetic equipment body housed inside the case body in the compound. Furthermore, by sealing the opening of the case body with the lid body while the compound has fluidity and holding the case body in a direction where the opening is in a vertical plane, the hardening of the compound creates a gap between the lid body and the compound. The air gap created in the upper part is narrower, and the resonance vibration due to the natural frequency of the electromagnetic equipment body is also lower, reducing noise and improving heat dissipation.

(実施例) 本発明の一実施例を図面第1図乃至第3図について説明
する。
(Embodiment) An embodiment of the present invention will be described with reference to FIGS. 1 to 3 of the drawings.

20は金属板材を絞り加工によって成形したケース体で
、このケース体20は面積の最も広い面が開口されてい
る。そして、このケース体20の開口部21の両端側に
は取付は孔22を有する取付は片部23が一体に形成さ
れている。また、このケース体20の両端面にはそれぞ
れゴムフッシュ38を介してリード線24が導出されて
いる。さらに、このケース体20の一端面にはアース端
子25が設けられている。
Reference numeral 20 denotes a case body formed by drawing a metal plate material, and the case body 20 has an opening at its widest surface. Mounting pieces 23 having mounting holes 22 are integrally formed on both ends of the opening 21 of the case body 20. Further, lead wires 24 are led out from both end surfaces of the case body 20 via rubber bushes 38, respectively. Furthermore, a ground terminal 25 is provided on one end surface of the case body 20.

また、26は電磁機器本体で、鉄心27とこの鉄心27
に装着した二次コイル28、二次コイル29とにて構成
され、この−次コイル28と二次コイル29を巻回した
コイルボビン30.31には前記リード線24を接続す
る端子32がそれぞれ設けられている。そして、この電
磁機器本体26の端子32にはコンデンサ33が接続さ
れている。
In addition, 26 is the electromagnetic equipment main body, which includes an iron core 27 and this iron core 27.
It is composed of a secondary coil 28 and a secondary coil 29 attached to the coil bobbin 30 and 31 around which the secondary coil 28 and the secondary coil 29 are wound, respectively, each terminal 32 for connecting the lead wire 24 is provided. It is being A capacitor 33 is connected to the terminal 32 of the electromagnetic device body 26.

さらに、34は蓋体で、前記ケース体20の開口部21
を閉塞し、シール材35でケース体20の開口部21を
密閉される。
Furthermore, 34 is a lid, and the opening 21 of the case body 20
and the opening 21 of the case body 20 is sealed with the sealing material 35.

また、36は前記ケース体20内に開口部21から充填
される絶縁コンパウンドで、前記電磁機器本体26を埋
設する。
Further, 36 is an insulating compound that is filled into the case body 20 from the opening 21 and embeds the electromagnetic device body 26 therein.

まず、第1の工程は、ケース体20の面積の最も広い面
に開口された開口部21から電磁機器本体26を収納す
る。そして、電磁機器本体26の端子32にリード線2
4を接続する。
First, in the first step, the electromagnetic device main body 26 is housed through the opening 21 opened on the widest surface of the case body 20 . Then, the lead wire 2 is connected to the terminal 32 of the electromagnetic device main body 26.
Connect 4.

次の工程は、ケース体20の開口部21からコンパウン
ド36を充填してこのコンパウンド3Gにてこのケース
体20内に収納されている前記電磁機器本体26をコン
パウンド36に埋設する。
In the next step, a compound 36 is filled through the opening 21 of the case body 20, and the electromagnetic device main body 26 housed in the case body 20 is buried in the compound 36 using the compound 3G.

続く工程は、前記コンパウンド36が流動性を有する間
に前記ケース体20の開口部21を蓋体34にて閉塞し
、シール材35で密閉する。そして、開口部21が垂直
面となる方向にケース体20を起した状態に保持して前
記コンパウンド36を硬化させる。
In the subsequent step, the opening 21 of the case body 20 is closed with the lid 34 and sealed with a sealing material 35 while the compound 36 has fluidity. Then, the compound 36 is cured by holding the case body 20 in an upright position in a direction in which the opening 21 is a vertical plane.

次にこの実施例の作用を説明する。Next, the operation of this embodiment will be explained.

ケース体20の面積の最も広い面に開口されている開口
部21から電磁機器本体26を収納するため、電磁機器
本体26の収納が容易で、リード線24と端子32との
配線接続も広い開口部21で行え、予めリード線24を
電磁機器本体26に接続した状態で電磁機器本体26を
ケース体20に収納する方法に比べてリード線24の配
線が容易にできる。また、このケース体20の開口部2
1から充填するコンパウンド36の充填位置の位置決め
も開口部21が広いため容易となる。さらに、ケース体
20の広い開口部21からコンパウンド36を充填する
ため、コンパウンド36の回り込みも良好で、このケー
ス体20内に収納されている電磁機器本体26をコンパ
ウンド36に確実に埋設できる。さらに、コンパウンド
36が流動性を有する間にケース体20の開口部21を
蓋体34にて密閉して開口部21が垂直面となる方向に
ケース体20を保持することにより、コンパウンド36
の硬化によって蓋体34とコンパウンド36との間に生
じる空隙もケース体20の上部のみで狭く、蓋体34の
大部分はコンパウンド36に密着される。そして、蓋体
34の大部分はコンパウンド36に密着されるため、電
磁機器本体26への通電時に電磁機器本体26の磁気吸
引力によって蓋体34が振動することなく、電磁機器本
体26の固有振動数による共振振動も低く、騒音の低減
となり、放熱も良好となる。
Since the electromagnetic device main body 26 is stored through the opening 21 which is opened on the widest surface of the case body 20, the electromagnetic device main body 26 can be easily stored, and the wiring connection between the lead wire 24 and the terminal 32 can be made through the wide opening. The lead wire 24 can be wired more easily than the method in which the electromagnetic device main body 26 is housed in the case body 20 with the lead wire 24 connected to the electromagnetic device main body 26 in advance. Moreover, the opening 2 of this case body 20
Since the opening 21 is wide, positioning of the filling position of the compound 36 to be filled from the beginning becomes easy. Further, since the compound 36 is filled from the wide opening 21 of the case body 20, the compound 36 can wrap around well, and the electromagnetic device main body 26 housed in the case body 20 can be reliably buried in the compound 36. Further, while the compound 36 has fluidity, the opening 21 of the case body 20 is sealed with the lid 34 and the case body 20 is held in a direction in which the opening 21 is a vertical plane.
The gap created between the lid body 34 and the compound 36 by the hardening is narrow only in the upper part of the case body 20, and most of the lid body 34 is in close contact with the compound 36. Since most of the lid body 34 is in close contact with the compound 36, the lid body 34 does not vibrate due to the magnetic attraction force of the electromagnetic device body 26 when the electromagnetic device body 26 is energized, and the natural vibration of the electromagnetic device body 26 is suppressed. Resonant vibration due to the number of parts is also low, reducing noise and improving heat dissipation.

なお、ケース体20は金属板材により絞り加工により成
形することにより、角隅部37は曲面となり、機械的強
度が高められるとともに、ケース体20に電磁機器本体
26による振動が伝達されても振動の振幅が小さく抑え
られる。さらに、ケース体20の角隅部37は曲面とな
るため、コンパウンド36の回り込みも良好となる。
Note that by forming the case body 20 from a metal plate material by drawing, the corner portions 37 have curved surfaces, which increases mechanical strength and prevents vibrations even when vibrations from the electromagnetic device main body 26 are transmitted to the case body 20. The amplitude can be kept small. Further, since the corner portions 37 of the case body 20 have curved surfaces, the compound 36 can wrap around easily.

〔発明の効果〕〔Effect of the invention〕

本発明によれば、ケース体の面積の最も広い面に開口さ
れている開口面から電磁機器本体を収納するため、電磁
機器本体の収納が容易となり、リート線の配線が容易に
でき、このケース体の開口部から充填するコンパウンド
の充填位置の位置決めが容易となり、さらに、コンパウ
ンドの回り込みも良好でこのケース体内に収納されてい
る電磁機器本体をコンパウンドに確実に埋設でき、コン
パウンドの硬化によって蓋体とコンパウンドとの間に生
じる空隙も上部のみで狭く、電磁機器本体の固有振動数
による共振振動も低く、騒音の低減となり、放熱も良好
となる。
According to the present invention, since the electromagnetic device body is stored from the opening surface that is opened on the widest surface of the case body, the electromagnetic device body can be easily stored, and the wire can be easily wired. It is easy to position the filling position of the compound to be filled from the opening of the case, and the compound wraps around well, so the electromagnetic equipment body housed inside this case body can be reliably buried in the compound, and as the compound hardens, the lid body The gap created between the electromagnetic device and the compound is narrow only in the upper part, and the resonant vibration due to the natural frequency of the electromagnetic device body is also low, reducing noise and improving heat dissipation.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例を示す電磁機器の一部を切り
欠いた側面図、第2図は同上一部を切り欠いた正面図、
第3図は同上電磁機器本体の組込み工程を示す正面図、
第4図および第5図はそれぞれ異なる従来の製造工程に
よる電磁機器の一部を切り欠いた側面図である。 20・ ・ケース体、 21・ ・開口部、 26・ 電磁 機器本体、 34・ 蓋体、 36・ コ ンパウ ン ド。 平成2年7月 日 発 明 者 梅 原 孝 司
FIG. 1 is a partially cutaway side view of an electromagnetic device showing an embodiment of the present invention, and FIG. 2 is a partially cutaway front view of the same.
Figure 3 is a front view showing the process of assembling the electromagnetic device as above;
4 and 5 are partially cutaway side views of electromagnetic equipment manufactured by different conventional manufacturing processes, respectively. 20. Case body, 21. Opening, 26. Electromagnetic device body, 34. Lid body, 36. Compound. July 1990 Inventor Takashi Umehara

Claims (1)

【特許請求の範囲】[Claims] (1)ケース体の面積の最も広い面を開口した開口面か
ら電磁機器本体を収納する工程と、このケース体の開口
部からコンパウンドを充填してこのコンパウンドにてこ
のケース体内に収納されている前記電磁機器本体を埋設
する工程と、前記コンパウンドが流動性を有する間に前
記ケース体の開口部を蓋体にて密閉して開口部が垂直面
となる方向にケース体を保持して前記コンパウンドを硬
化させる工程とからなることを特徴とする電磁機器の製
造方法。
(1) The step of housing the electromagnetic device from the opening surface that opens the widest area of the case body, filling the compound from the opening of the case body, and storing the electromagnetic device inside the case body with this compound. a step of burying the electromagnetic device main body; and, while the compound has fluidity, sealing the opening of the case body with a lid body and holding the case body in a direction where the opening becomes a vertical plane, and burying the compound; A method of manufacturing an electromagnetic device, comprising the step of curing the .
JP2201612A 1990-07-30 1990-07-30 Manufacture of electromagnetic machinery and apparatus Pending JPH0485912A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2201612A JPH0485912A (en) 1990-07-30 1990-07-30 Manufacture of electromagnetic machinery and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2201612A JPH0485912A (en) 1990-07-30 1990-07-30 Manufacture of electromagnetic machinery and apparatus

Publications (1)

Publication Number Publication Date
JPH0485912A true JPH0485912A (en) 1992-03-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2201612A Pending JPH0485912A (en) 1990-07-30 1990-07-30 Manufacture of electromagnetic machinery and apparatus

Country Status (1)

Country Link
JP (1) JPH0485912A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007150377A (en) * 2005-11-24 2007-06-14 Nec Corp Distributor, combiner and power amplifier using them
JP2008523763A (en) * 2004-12-14 2008-07-03 コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ Low loss, asymmetric combiner for adaptive phase difference system and adaptive radio frequency amplifier with asymmetric combiner
JP2011198970A (en) * 2010-03-19 2011-10-06 Denso Corp Reactor and method of manufacturing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008523763A (en) * 2004-12-14 2008-07-03 コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ Low loss, asymmetric combiner for adaptive phase difference system and adaptive radio frequency amplifier with asymmetric combiner
JP2007150377A (en) * 2005-11-24 2007-06-14 Nec Corp Distributor, combiner and power amplifier using them
JP2011198970A (en) * 2010-03-19 2011-10-06 Denso Corp Reactor and method of manufacturing the same

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