JPH04370159A - Combination filler and epoxy resin composition compounded with the combination filler - Google Patents

Combination filler and epoxy resin composition compounded with the combination filler

Info

Publication number
JPH04370159A
JPH04370159A JP5292091A JP5292091A JPH04370159A JP H04370159 A JPH04370159 A JP H04370159A JP 5292091 A JP5292091 A JP 5292091A JP 5292091 A JP5292091 A JP 5292091A JP H04370159 A JPH04370159 A JP H04370159A
Authority
JP
Japan
Prior art keywords
epoxy resin
material particles
resin composition
particles
composite filler
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5292091A
Other languages
Japanese (ja)
Inventor
Yasuhisa Kishigami
泰久 岸上
Shinji Hashimoto
眞治 橋本
Taro Fukui
太郎 福井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP5292091A priority Critical patent/JPH04370159A/en
Publication of JPH04370159A publication Critical patent/JPH04370159A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To provide an epoxy resin composition containing a combination filler and suitable for sealing materials having improved strengths. CONSTITUTION:An epoxy resin composition comprises a combination filler, an epoxy resin and a hardening agent, the combination filler comprising silica particles as core particles and epoxy resin particles having a diameter of 0.1-10mum as wall material particles in a particle diameter ratio of 8:>=1 and in a weight ratio of 12:>=1.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、樹脂を主成分とした例
えば封止用の組成物に有用な複合充填材及びこの充填材
を配合した、封止用に適したエポキシ樹脂組成物に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite filler which is useful in, for example, a sealing composition containing a resin as a main component, and an epoxy resin composition containing this filler and which is suitable for sealing.

【0002】0002

【従来の技術】近年、高集積4bit、16bit用L
SI用に適した封止材の分野においては、半導体チップ
の大型化にともない耐はんだ性とともに高度な低応力性
が付与された材料の開発が必要とされ、封止材に配合さ
れる充填材による効果が期待されている。低応力化のた
めには、低線膨張率化と低弾性率化が必要であるが、そ
のうち低線膨張率化については、これまで数種の粒子を
複合した複合充填材が有する低い熱膨張性を利用する研
究がなされている。この複合充填材の低線膨張性を実現
するには、例えばKERNER式に基づいたシリカの高
充填化による方法及びシリコーン樹脂変性による手法が
検討されてきたが、いずれも他の粒子の物性とのトレー
ドオフを生じ、今後はさらなる低線膨張率化を目指すに
は、新たな開発が必要である。
[Prior Art] In recent years, highly integrated 4-bit and 16-bit L
In the field of encapsulants suitable for SI, as semiconductor chips become larger, there is a need to develop materials that have solder resistance and a high degree of low stress. It is expected that this will have an effect. In order to reduce stress, it is necessary to lower the coefficient of linear expansion and the modulus of elasticity. Research is being done that utilizes gender. In order to achieve low linear expansion of this composite filler, for example, a method of increasing the filling of silica based on the KERNER equation and a method of modifying silicone resin have been investigated, but both methods are based on the physical properties of other particles. This creates a trade-off, and new developments are required in order to aim for even lower linear expansion coefficients in the future.

【0003】他方粒子表面の改質によるものとして、従
来から広く検討されてきたトポケミカルな改質の他にも
、メカノケミカルな改質、コーティングによる改質、湿
式法でカプセル化する改質、高エネルギー利用による改
質、沈澱反応を利用した改質など多くの手法が検討され
てきた。これらのうちメカノケミカルな改質について着
目したところ、これまで芯材粒子、壁材粒子に有機物、
金属、セラミックを用いた系で検討されており、粒子の
流動性、分散性、電気的特性をはじめ種々の特性の制御
が試みられている。
On the other hand, in addition to topochemical modification, which has been widely studied as a modification of the particle surface, there are also mechanochemical modification, modification by coating, modification by encapsulation by wet method, and Many methods have been studied, including reforming using energy and reforming using precipitation reactions. Among these, we focused on mechanochemical modification, and found that so far, organic substances and
Systems using metals and ceramics have been investigated, and attempts have been made to control various properties including particle fluidity, dispersibility, and electrical properties.

【0004】本発明者等は、これまで成形品の強度を向
上させることを究極の目的として、樹脂組成物中に配合
される複合充填材の強度的性質を向上させる充填材の特
性及びカップリング剤処理を中心に検討し、本発明に到
った。
[0004] The present inventors have hitherto developed filler characteristics and coupling that improve the strength properties of composite fillers blended into resin compositions, with the ultimate aim of improving the strength of molded products. The present invention was arrived at after conducting research focusing on chemical treatment.

【0005】[0005]

【発明が解決しようとする課題】したがって、この発明
の解決する課題は、封止材の強度の向上に有効な複合充
填材及びこの複合充填材を配合した封止用に適したエポ
キシ樹脂組成物を提供する点にある。
[Problems to be Solved by the Invention] Therefore, the problem to be solved by the present invention is to provide a composite filler effective for improving the strength of a sealing material and an epoxy resin composition suitable for sealing containing this composite filler. The point is to provide the following.

【0006】[0006]

【課題を解決するための手段】この発明に係る複合充填
材は、シリカを芯材粒子として用い、この芯材粒子の表
面にエポキシ樹脂を壁材粒子として付着させてカプセル
化した複合充填材であって、かつ壁材粒子が0.1μm
〜5μmで、芯材粒子と壁材粒子の粒径比が8:1以上
で、重量比が10:1以上である点を特徴とするもので
ある。
[Means for Solving the Problems] The composite filler according to the present invention is a composite filler in which silica is used as a core particle and epoxy resin is attached as a wall particle to the surface of the core particle to encapsulate it. and the wall material particles are 0.1μm
~5 μm, the particle size ratio of core material particles to wall material particles is 8:1 or more, and the weight ratio is 10:1 or more.

【0007】そして他の発明に係るエポキシ樹脂組成物
は、エポキシ樹脂、硬化剤、及び複合充填材を配合して
なるエポキシ樹脂組成物において、上記の複合充填材が
シリカを芯材粒子として用い、この芯材粒子の表面にエ
ポキシ樹脂を壁材粒子として付着させてカプセル化した
複合充填材であって、かつ壁材粒子が0.1μm〜5μ
mで、芯材粒子と壁材粒子の粒径比が8:1以上で、重
量比が10:1以上である複合充填材である点を特徴と
するものである。
[0007]An epoxy resin composition according to another invention is an epoxy resin composition comprising an epoxy resin, a curing agent, and a composite filler, wherein the composite filler uses silica as a core particle, A composite filler in which an epoxy resin is attached as wall material particles to the surface of the core material particles and encapsulated, and the wall material particles are 0.1 μm to 5 μm.
The present invention is characterized in that it is a composite filler in which the particle size ratio of core material particles to wall material particles is 8:1 or more and the weight ratio is 10:1 or more.

【0008】以下、この発明を詳しく説明する。複合充
填材を構成する芯材粒子としてのシリカとしては、溶融
シリカが適切である。このシリカの粒径は、100μm
以下0. 1μm以上が好ましい。その理由は、上限を
越えると、たとえば封止用の樹脂組成物の充填材として
用いた場合、半導体を封止するためにこの樹脂組成物を
成形したときにゲート詰まりを起こしやすく、また樹脂
組成物の流動性が低下し、成形しにくいからである。
[0008] This invention will be explained in detail below. Fused silica is suitable as the silica as the core material particles constituting the composite filler. The particle size of this silica is 100 μm
Below 0. The thickness is preferably 1 μm or more. The reason for this is that if the upper limit is exceeded, for example, when used as a filler in a resin composition for sealing, gate clogging is likely to occur when this resin composition is molded to seal a semiconductor; This is because the fluidity of the product decreases, making it difficult to mold.

【0009】複合充填材を構成する壁材粒子としてのエ
ポキシ樹脂は、たとえばビスフェノールA型エポキシ樹
脂、オルソクレゾールノボラック型エポキシ樹脂、ビフ
ェニルタイプのエポキシ樹脂等が用いられる。そして、
このエポキシ樹脂の粒径は、小さくなるほど、芯材粒子
との大きな相互作用に起因する充填材添加の効果を高め
ることができるために、0. 1μm〜5μmに制限さ
れ、さらには0. 1μm〜1μmの粒子が好ましい。 さらに芯材粒子と壁材粒子との粒径比は、両粒子間で強
い相互作用を有するためには比較的大きな芯材粒子に対
し付着力の高い小さな壁材粒子を用いることが有効であ
り、8:1以上に制限され、さらには10:1以上が好
ましい。その上に、芯材粒子と壁材粒子の重量比は、1
2:1以上であることが必要で、さらには15:1以上
に制限するとより効果的である。すなわち、粒径比が上
記以下の場合は、粒子間の相互付着力が弱まり、また重
量比が上記以下の場合は余剰の壁材粒子が生じ、強度の
向上につながらない。
The epoxy resin used as the wall material particles constituting the composite filler includes, for example, bisphenol A type epoxy resin, orthocresol novolac type epoxy resin, biphenyl type epoxy resin, and the like. and,
The smaller the particle size of this epoxy resin, the more effective the addition of the filler is due to its greater interaction with the core particles. It is limited to 1 μm to 5 μm, and even 0. Particles of 1 μm to 1 μm are preferred. Furthermore, regarding the particle size ratio of core material particles and wall material particles, in order to have a strong interaction between both particles, it is effective to use small wall material particles with high adhesion to relatively large core material particles. , is limited to 8:1 or more, and more preferably 10:1 or more. Moreover, the weight ratio of core material particles and wall material particles is 1
It is necessary that the ratio is 2:1 or more, and it is more effective to limit it to 15:1 or more. That is, if the particle size ratio is less than the above, the mutual adhesion between the particles will be weakened, and if the weight ratio is less than the above, excess wall material particles will be produced, which will not lead to an improvement in strength.

【0010】芯材粒子の溶融シリカに壁材粒子のエポキ
シ樹脂を付着させるには、既知の機械的混合法を用いる
ことができる。例示すると自動乳鉢による乾式単純混合
法、メカノヒュージョンシステムによる機械化学的表面
融合法、ハイブリダイザーによる高速気流中衝撃法、メ
カノミルによる乾式コーティング法等がある。中でも強
力な剪断力を利用した機械化学的表面融合法と、強力な
衝撃力を利用した高速気流中衝撃法が高メカノエネルギ
ー下で芯材粒子と壁材粒子の相互作用を強め、エポキシ
樹脂のシリカへの効率のよい付着、カプセル化が実現で
きる。
A known mechanical mixing method can be used to adhere the epoxy resin of the wall material particles to the fused silica of the core material particles. Examples include a dry simple mixing method using an automatic mortar, a mechanochemical surface fusion method using a mechanofusion system, a high-speed air impact method using a hybridizer, and a dry coating method using a mechano mill. Among them, the mechanochemical surface fusion method that uses strong shearing force and the high-speed air flow impact method that uses strong impact force strengthen the interaction between core material particles and wall material particles under high mechano energy, and improve the performance of epoxy resin. Efficient adhesion to silica and encapsulation can be achieved.

【0011】シリカからなる上記複合充填材は、エポキ
シ樹脂でカプセル化する前のシリカと比べると、流動性
が大きく向上するとともに疏水性が高まり、その結果樹
脂組成物の成形性と耐水性が改善される。
[0011] The above composite filler made of silica has greatly improved fluidity and hydrophobicity compared to silica before being encapsulated with an epoxy resin, and as a result, the moldability and water resistance of the resin composition are improved. be done.

【0012】上記の如く複合充填材を配合したエポキシ
樹脂組成物は、ロール、ニーダ、バンバリーミキサー等
を用いて混合して得られる。エポキシ樹脂組成物の配合
するエポキシ樹脂の代表的な化合物は、一般に使用され
ているフェノールノボラック型エポキシ樹脂、オルソク
レゾールノボラック型エポキシ樹脂、その他たとえば下
記一般式■で表されたビフェニール型エポキシ樹脂が用
いられる。
The epoxy resin composition blended with the composite filler as described above is obtained by mixing using a roll, kneader, Banbury mixer, or the like. Typical epoxy resin compounds used in the epoxy resin composition include commonly used phenol novolac type epoxy resins, orthocresol novolac type epoxy resins, and other biphenyl type epoxy resins represented by the following general formula (■). It will be done.

【0013】[0013]

【化1】[Chemical formula 1]

【0014】また、硬化剤の一例を示すと、一般に使用
されているフェノールノボラック、クレゾールノボラッ
ク、その他たとえば下記一般式■で示されるジシクロペ
ンタジエン・フェノール重合体が用いられる。
Examples of curing agents include commonly used phenol novolaks, cresol novolaks, and other dicyclopentadiene-phenol polymers represented by the following general formula (2).

【0015】[0015]

【化2】[Chemical 2]

【0016】そして硬化促進剤としては、たとえば、1
,8−ジアザ−ビシクロ(5,4,0)ウンデセン−7
、トリエチレンジアミン、ベンジルジメチルアミン、ト
リエタノールアミン、ジメチルアミノエタノール、トリ
ス(ジメチルアミノメチル)フェノール等の三級アミン
類;2−メチルイミダゾール、2−エチル−4−メチル
イミダゾール、2−フェニルイミダゾール、2−フェニ
ル−4−メチルイミダゾール、2−ヘプタデシルイミダ
ゾール等のイミダゾール類;トリブチルホスフィン、メ
チルジフェニルホスフィン、トリフェニルホスフィン、
ジフェニルホスフィン、フェニルホスフィン等の有機ホ
スフィン類;テトラフェニルホスホニウムテトラフェニ
ルボレート、トリフェニルホスフィンテトラフェニルボ
レート、2−エチル−4−メチルイミダゾールテトラフ
ェニルボレート、N−メチルモルホリンテトラフェニル
ボレート等のテトラフェニルボロン塩等がある。
[0016] As the curing accelerator, for example, 1
,8-diaza-bicyclo(5,4,0)undecene-7
, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, tris(dimethylaminomethyl)phenol, and other tertiary amines; 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2 - Imidazoles such as phenyl-4-methylimidazole and 2-heptadecylimidazole; tributylphosphine, methyldiphenylphosphine, triphenylphosphine,
Organic phosphines such as diphenylphosphine and phenylphosphine; tetraphenylboron salts such as tetraphenylphosphonium tetraphenylborate, triphenylphosphine tetraphenylborate, 2-ethyl-4-methylimidazole tetraphenylborate, and N-methylmorpholine tetraphenylborate; etc.

【0017】必要に応じて配合される離型剤としては、
たとえばカルナウバワックス、ステアリン酸、モンタン
酸、カルボキシル基含有ポリオレフィンなどがあり、ま
た必要に応じて配合される難燃剤としては三酸化アンチ
モン、臭素化フェノールノボラック等一般に使用されて
いる化合物を使用することができる。
[0017] As the mold release agent that may be added as necessary,
Examples include carnauba wax, stearic acid, montanic acid, carboxyl group-containing polyolefin, and flame retardants that are added as necessary include commonly used compounds such as antimony trioxide and brominated phenol novolak. Can be done.

【0018】[0018]

【実施例】【Example】

【比較例】表1に記載のシリカ(平均粒径23μm)を
芯材粒子として用い、壁材粒子であるエポキシ樹脂とし
て実施例1と実施例2と実施例3及び比較例2において
はEP−B−1(平均粒径0. 5μm)、実施例4に
おいてはEP−B−2(平均粒径1μm)、比較例3に
おいてEP−AD(いずれも商品名.住友化学(株)製
)を用い、この芯材粒子に壁材粒子をメカノヒュージヨ
ンシステとハイブリダイザーを併用して、前者は140
0rpm,10分、後者は14000rpm,10分の
条件で付着させカプセル化し複合充填材を得た。そして
この複合充填材を表1に記載のとおり配合してエポキシ
樹脂組成物とした。ここで樹脂組成物中の主成分である
エポキシ樹脂としては、住友化学(株)製のESCN−
195(商品名),硬化剤としてフエノールノボラック
樹脂(商品名タマノール752、荒川化学(株)製),
硬化促進剤として北興化学(株)製のトリフエニルホス
フィンを用い、難燃剤として三酸化アンチモン、離型剤
として天然カルナバワックスを用い、これらの配合物を
ミキシングロールで10分間混練後、粉砕して得た。こ
れを成形温度170℃でトランスファー成形して後、さ
らに170℃、4時間でアフターキュアを行って成形品
を得た。この成形品の曲げ試験を測定した。なお、曲げ
試験はJIS規格、K−6911に準処して行い、室温
での曲げ弾性率、曲げ強度を求めた。
[Comparative Example] In Examples 1, 2, 3, and Comparative Example 2, silica (average particle size 23 μm) listed in Table 1 was used as the core material particles, and the epoxy resin as the wall material particles was EP- B-1 (average particle size 0.5 μm), EP-B-2 (average particle size 1 μm) in Example 4, and EP-AD (all trade names, manufactured by Sumitomo Chemical Co., Ltd.) in Comparative Example 3. The core material particles are combined with wall material particles using a mechanofusion system and a hybridizer, and the former is 140%
The latter was deposited at 0 rpm for 10 minutes and the latter was deposited at 14,000 rpm for 10 minutes and encapsulated to obtain a composite filler. This composite filler was then blended as shown in Table 1 to form an epoxy resin composition. Here, the epoxy resin that is the main component in the resin composition is ESCN-
195 (trade name), phenol novolac resin as a curing agent (trade name Tamanol 752, manufactured by Arakawa Chemical Co., Ltd.),
Using triphenylphosphine manufactured by Hokko Chemical Co., Ltd. as a curing accelerator, antimony trioxide as a flame retardant, and natural carnauba wax as a mold release agent, these mixtures were kneaded with a mixing roll for 10 minutes and then ground. Obtained. This was transfer-molded at a molding temperature of 170°C, and then after-cured at 170°C for 4 hours to obtain a molded product. A bending test was performed on this molded product. The bending test was conducted in accordance with the JIS standard, K-6911, and the bending elastic modulus and bending strength at room temperature were determined.

【0019】 単位:配合量(重量部) 線膨張率(E−5/℃) 曲げ強度(kgf/mm2 ) 曲げ弾性率(kgf/mm2 ) この物性試験により、本発明の複合充填剤を配合した樹
脂組成物によって与えられる成形品の封止に要求される
曲げ強度、曲げ弾性率及び線膨張率が改善されているこ
とが実施例を比較例に比べることによって明白である。
Unit: Blend amount (parts by weight) Coefficient of linear expansion (E-5/°C) Bending strength (kgf/mm2) Flexural modulus (kgf/mm2) According to this physical property test, the composite filler of the present invention was blended. It is clear from comparing the Examples with the Comparative Examples that the bending strength, bending elastic modulus, and linear expansion coefficient required for sealing molded articles provided by the resin compositions are improved.

【0020】[0020]

【発明の効果】本発明に係る複合充填材及びこの複合充
填材を配合したエボキシ樹脂組成物は、成形品の強度向
上に有効である。
Effects of the Invention The composite filler according to the present invention and the epoxy resin composition blended with this composite filler are effective in improving the strength of molded products.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】シリカを芯材粒子として用い、この芯材粒
子の表面にエポキシ樹脂を壁材粒子として付着させてカ
プセル化した複合充填材であって、壁材粒子が0.1μ
m〜5μmで、芯材粒子と壁材粒子の粒径比が8:1以
上で、重量比が10:1以上である複合充填材。
1. A composite filler in which silica is used as a core material particle, and an epoxy resin is attached to the surface of the core material particle as a wall material particle to encapsulate the material, the wall material particle being 0.1μ.
m to 5 μm, the particle size ratio of core material particles to wall material particles is 8:1 or more, and the weight ratio is 10:1 or more.
【請求項2】エポキシ樹脂、硬化剤、及び複合充填材を
配合してなるエポキシ樹脂組成物において、上記の複合
充填材がシリカを芯材粒子として用い、この芯材粒子の
表面にエポキシ樹脂を壁材粒子として付着させてカプセ
ル化した複合充填材であって、かつ壁材粒子が0.1μ
m〜5μmで、芯材粒子と壁材粒子の粒径比が8:1以
上で、重量比が10:1以上である複合充填材を配合し
たエポキシ樹脂組成物。
2. An epoxy resin composition comprising an epoxy resin, a curing agent, and a composite filler, wherein the composite filler uses silica as core particles, and the epoxy resin is coated on the surface of the core particles. A composite filler that is adhered and encapsulated as wall material particles, and the wall material particles are 0.1μ
An epoxy resin composition containing a composite filler having a particle size ratio of 8:1 or more between core material particles and wall material particles and a weight ratio of 10:1 or more.
JP5292091A 1991-03-19 1991-03-19 Combination filler and epoxy resin composition compounded with the combination filler Pending JPH04370159A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5292091A JPH04370159A (en) 1991-03-19 1991-03-19 Combination filler and epoxy resin composition compounded with the combination filler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5292091A JPH04370159A (en) 1991-03-19 1991-03-19 Combination filler and epoxy resin composition compounded with the combination filler

Publications (1)

Publication Number Publication Date
JPH04370159A true JPH04370159A (en) 1992-12-22

Family

ID=12928270

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5292091A Pending JPH04370159A (en) 1991-03-19 1991-03-19 Combination filler and epoxy resin composition compounded with the combination filler

Country Status (1)

Country Link
JP (1) JPH04370159A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11255955A (en) * 1998-03-10 1999-09-21 Hitachi Ltd Capsule-type flame retardant and resin composition for semiconductor sealing by compounding the same
JP2001342377A (en) * 2000-05-30 2001-12-14 Nippon Shokubai Co Ltd Composite particles and manufacturing method therefor
JP2010275334A (en) * 2009-05-26 2010-12-09 Panasonic Electric Works Co Ltd Process for producing surface treated silica particle, surface treated silica particle, epoxy resin composition and semiconductor device
WO2013111345A1 (en) * 2012-01-23 2013-08-01 味の素株式会社 Resin composition

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11255955A (en) * 1998-03-10 1999-09-21 Hitachi Ltd Capsule-type flame retardant and resin composition for semiconductor sealing by compounding the same
JP2001342377A (en) * 2000-05-30 2001-12-14 Nippon Shokubai Co Ltd Composite particles and manufacturing method therefor
JP4628519B2 (en) * 2000-05-30 2011-02-09 株式会社日本触媒 Composite particle and method for producing the same
JP2010275334A (en) * 2009-05-26 2010-12-09 Panasonic Electric Works Co Ltd Process for producing surface treated silica particle, surface treated silica particle, epoxy resin composition and semiconductor device
WO2013111345A1 (en) * 2012-01-23 2013-08-01 味の素株式会社 Resin composition
JP5413522B1 (en) * 2012-01-23 2014-02-12 味の素株式会社 Resin composition
CN104053721A (en) * 2012-01-23 2014-09-17 味之素株式会社 Resin composition

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