JPH04320494A - Self-lubricating material and its preparation - Google Patents

Self-lubricating material and its preparation

Info

Publication number
JPH04320494A
JPH04320494A JP3086919A JP8691991A JPH04320494A JP H04320494 A JPH04320494 A JP H04320494A JP 3086919 A JP3086919 A JP 3086919A JP 8691991 A JP8691991 A JP 8691991A JP H04320494 A JPH04320494 A JP H04320494A
Authority
JP
Japan
Prior art keywords
weight
less
phase
alloy
self
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3086919A
Other languages
Japanese (ja)
Other versions
JPH0826338B2 (en
Inventor
Takuhiko Nishida
西田 卓彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP3086919A priority Critical patent/JPH0826338B2/en
Publication of JPH04320494A publication Critical patent/JPH04320494A/en
Publication of JPH0826338B2 publication Critical patent/JPH0826338B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To provide a self-lubricating composite material which is low in friction coefficient and specific wear rate at high temperatures in vacuo and is excellent in mechanical properties, thermal resistance and corrosion resistance, and a process for producing the same. CONSTITUTION:The title lubricating material comprises 5-80vol.% of boron nitride and tungsten disulfide both having grain sizes of 1-2,000mum and the rest of a combined phase composed of a metal and an alloy containing Ni and B, or comprises 5-80vol.% of a granular material phase with sizes of 1-2,000mum composed primarily of boron nitride, and containing Ni and B and another granular material phase with sizes of 1-2,000mum composed primarily of tungsten disulfide and containing Ni and B and the rest of a combined phase composed of a metal and an alloy. The material is prepared by mixing and molding the lubricant powder and the combined phase powder and then sintering the molded mixture at 700-1,300 deg.C. The material can be used at high temperature and in all sorts of atmosphere.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、各種の機械部品として
用いられる軸受材料又はしゅう動材料に適する自己潤滑
性材料とその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a self-lubricating material suitable for bearing materials or sliding materials used as various mechanical parts, and a method for producing the same.

【0002】0002

【従来の技術】従来、二硫化タングステン、二硫化モリ
ブデン、黒鉛、フッ化黒鉛、フッ化カルシウムなどの潤
滑性物質と各種の金属及び合金とからなる焼結体が自己
潤滑性材料として使用されている。これら従来の自己潤
滑性材料が記載されている代表的なものとしては特開昭
53−122059号公報、特開昭62−196351
号公報などがある。
[Prior Art] Conventionally, sintered bodies made of lubricating substances such as tungsten disulfide, molybdenum disulfide, graphite, graphite fluoride, and calcium fluoride, and various metals and alloys have been used as self-lubricating materials. There is. Representative examples of these conventional self-lubricating materials are JP-A-53-122059 and JP-A-62-196351.
There are publications, etc.

【0003】二硫化タングステン、二硫化モリブデン又
は黒鉛などの潤滑性物質と、各種の金属及び合金の結合
相からなる自己潤滑性材料は、潤滑性物質としての出発
原料粉末と結合相としての出発原料粉末とを混合、成形
後焼結しているが、こうして得た焼結体の中の潤滑性物
質は結合相の金属及び合金と反応して潤滑性のない物質
に変化して、その歩留りを低下させるか、金属又は合金
との濡れ性が悪いために結合力が低く、自己潤滑性材料
の摩耗の増大及び強度低下をもたらし、寿命が著しく低
下してしまうという問題がある。さらに、二硫化タング
ステン、二硫化モリブデン又は黒鉛などの潤滑性物質を
含む自己潤滑性材料は大気中で300℃以上の温度にな
ると酸化して潤滑性が無くなってしまう。そのため大気
中にて、高温で使用することが困難である。
Self-lubricating materials consisting of a lubricating substance such as tungsten disulfide, molybdenum disulfide or graphite and a binder phase of various metals and alloys are composed of a starting material powder as the lubricating substance and a starting material powder as the binder phase. The lubricating substance in the sintered body thus obtained reacts with the metal and alloy of the binder phase and changes to a non-lubricating substance, reducing the yield. There is a problem in that the bond strength is low due to poor wettability with metals or alloys, resulting in increased wear and decreased strength of self-lubricating materials, resulting in a significant reduction in service life. Furthermore, self-lubricating materials containing lubricating substances such as tungsten disulfide, molybdenum disulfide, or graphite oxidize and lose their lubricity when exposed to temperatures of 300° C. or higher in the atmosphere. Therefore, it is difficult to use it in the atmosphere at high temperatures.

【0004】0004

【発明が解決しようとする課題】本発明は、上述のよう
な問題点を解決したもので、摩擦係数及び比摩耗率が低
く、しかも機械的性質に優れ、高温、かつあらゆる雰囲
気中で使用できる自己潤滑性材料及びその製造方法の提
供を目的とするものである。
[Problems to be Solved by the Invention] The present invention solves the above-mentioned problems, and has a low friction coefficient and specific wear rate, excellent mechanical properties, and can be used at high temperatures and in any atmosphere. The object of the present invention is to provide a self-lubricating material and a method for producing the same.

【0005】[0005]

【課題を解決するための手段】本発明は、自己潤滑性材
料における潤滑性物質と結合相の金属及び合金との反応
性や濡れ性について検討した結果、潤滑性物質の組成、
そのサイズと結合相の金属及び合金との結合性に少量の
元素が効果的に作用するという知見を得ることによって
発明を完成するに至ったものである。
[Means for Solving the Problems] As a result of studying the reactivity and wettability between the lubricating substance and the binder phase metal and alloy in self-lubricating materials, the present invention has revealed that the composition of the lubricating substance,
The invention was completed by obtaining the knowledge that small amounts of elements effectively affect the size and bonding properties with the metal and alloy of the binder phase.

【0006】すなわち、粒径1μm 以上2000μm
 以下の窒化ホウ素と、粒径1μm 以上2000μm
 以下の二硫化タングステンの両方をあわせて5体積%
以上80体積%以下含み、残りが0.5〜5.0重量%
のNiと0.05〜1.0重量%のBを含む金属及び合
金の結合相からなることを特徴とする自己潤滑性材料、
および窒化ホウ素を主成分とし、0.5〜5.0重量%
のNiと0.05〜1.0重量%のBを含む粒径1μm
 以上2000μm 以下の粒状物相と、二硫化タング
ステンを主成分とし0.5〜5.0重量%のNiと0.
05〜1.0重量%のBを含む粒径1μm 以上200
0μm 以下の粒状物相の両方をあわせて5体積%以上
80体積%以下含み、残りが金属及び合金の結合相から
なることを特徴としている。
[0006] That is, the particle size is 1 μm or more and 2000 μm or more.
The following boron nitride and particle size of 1μm or more 2000μm
5% by volume of both of the following tungsten disulfide
Contains 80% by volume or less, and the remainder is 0.5-5.0% by weight
A self-lubricating material comprising a binder phase of metals and alloys containing Ni and 0.05 to 1.0% by weight of B.
and boron nitride as the main component, 0.5 to 5.0% by weight
Particle size 1 μm containing Ni and 0.05 to 1.0 wt% B
A granular phase with a particle size of 2,000 μm or more, tungsten disulfide as the main component, 0.5 to 5.0 weight % of Ni, and 0.5 to 5.0 weight % of Ni.
Particle size 1μm or more containing 05 to 1.0% by weight of B200
It is characterized in that it contains a total of 5% by volume or more and 80% by volume or less of both granular phases of 0 μm or less, and the remainder consists of a binder phase of metal and alloy.

【0007】窒化ホウ素は化学的に安定な物質で、大気
中では最も高温まで摩擦係数の低い物質である。そのた
め窒化ホウ素を主成分に選んだ。しかし窒化ホウ素は真
空中では摩擦係数が大きいため、真空中での摩擦係数の
低い物質である二硫化タングステンを用いることにより
真空から大気中までのあらゆる雰囲気中で使用すること
ができる自己潤滑性複合材料をつくることができる。
[0007] Boron nitride is a chemically stable substance and has the lowest coefficient of friction up to the highest temperature in the atmosphere. Therefore, boron nitride was chosen as the main component. However, boron nitride has a high coefficient of friction in a vacuum, so by using tungsten disulfide, a substance with a low coefficient of friction in a vacuum, a self-lubricating compound that can be used in all atmospheres from vacuum to the atmosphere. Materials can be made.

【0008】窒化ホウ素は化学的に安定な物質で、大気
中では最も高温まで摩擦係数の低い物質である。しかし
ながら、化学的に安定であることは反面、金属および合
金との濡れ性、結合性が悪く、これまで窒化ホウ素を用
いた金属および合金の自己潤滑性複合材料はほとんどな
く、あっても機械的強度が低く、使用に耐えられなかっ
た。また、二硫化タングステンは金属及び合金と反応し
易く、焼結時に潤滑性のない物質に変質し、金属及び合
金中の歩留りが極端に低かった。そこで潤滑性物質と結
合相の金属及び合金との濡れ性反応性について詳細に検
討した結果、NiとBとを添加することにより問題点を
解決することができることが分かった。
[0008] Boron nitride is a chemically stable substance and has the lowest coefficient of friction up to the highest temperature in the atmosphere. However, while it is chemically stable, it has poor wettability and bonding properties with metals and alloys, and so far there have been few self-lubricating composites of metals and alloys using boron nitride, and even if there are, it has poor wettability and bonding properties with metals and alloys. It had low strength and could not be used. In addition, tungsten disulfide easily reacts with metals and alloys, degenerates into a substance without lubricity during sintering, and has an extremely low yield in metals and alloys. As a result of a detailed study of the wettability and reactivity of the lubricating substance and the metal and alloy of the binder phase, it was found that the problem could be solved by adding Ni and B.

【0009】すなわち、NiとBは焼結時に反応して低
融点の化合物を形成し、これが液相となって窒化ホウ素
同志及び窒化ホウ素と金属及び合金との界面に浸透し、
焼結後の冷却過程で固化して両者を強固に結合すること
、及び液相は金属及び合金の焼結を促進して強い結合相
を形成すること、さらにNiは焼結時に二硫化タングス
テンと反応して低融点のニッケル硫化物を生成し、これ
が液相焼結助剤となって低温短時間の焼結によって焼結
体を緻密化すると同時に二硫化タングステンの歩留りを
向上させることを明らかにした、NiとBとは金属及び
合金の結合相に含ませるか、潤滑性物質に含ませるかに
よって2種類の自己潤滑性材料とすることができ、低温
の焼結により機械的強度が高く、大気中から真空中まで
のあらゆる雰囲気中で、しかも高温においても潤滑性に
優れた焼結体を造ることができる。
That is, Ni and B react during sintering to form a compound with a low melting point, which becomes a liquid phase and penetrates into the interface between boron nitride and the interface between boron nitride and the metal or alloy.
Ni is solidified during the cooling process after sintering to firmly bond the two, and the liquid phase promotes sintering of the metal and alloy to form a strong bonding phase. It was revealed that the reaction produces nickel sulfide with a low melting point, which acts as a liquid phase sintering aid and densifies the sintered body through low-temperature, short-time sintering, while at the same time improving the yield of tungsten disulfide. However, Ni and B can be made into two types of self-lubricating materials depending on whether they are included in the binder phase of metals and alloys or in lubricating substances, and have high mechanical strength due to low-temperature sintering. It is possible to produce a sintered body with excellent lubricity in all atmospheres, from air to vacuum, and even at high temperatures.

【0010】0010

【作用】本発明の自己潤滑性材料は、潤滑性物質を主成
分とする相を金属及び合金の結合相が取り囲んだ構造に
よって焼結体の強度が高く、しかも複合材料中に含まれ
る潤滑性物質が使用時に相手材との接触面に被膜として
供給されることによって大気中ないし真空中で高温まで
、比摩耗率と摩耗係数の両者を著しく低下しているもの
である。
[Operation] The self-lubricating material of the present invention has a structure in which a phase mainly composed of a lubricating substance is surrounded by a binder phase of metals and alloys, so the strength of the sintered body is high, and the lubricity contained in the composite material By supplying the substance as a film to the contact surface with the mating material during use, both the specific wear rate and the wear coefficient are significantly reduced in the air or vacuum at high temperatures.

【0011】すなわち、本発明の自己潤滑性材料は、粒
径1μm 以上2000μm 以下の窒化ホウ素と粒径
1μm 以上2000μm 以下の二硫化タングステン
の両方を合わせて5体積%以上80体積%以下含み、残
りが0.5〜5.0重量%のNiと0.05〜1.0重
量%のBを含む金属及び合金の結合相からなることを特
徴とし、さらに、窒化ホウ素を主成分とし0.5〜5.
0重量%のNiと0.05〜1.0重量%のBを含む粒
径1μm 以上2000μm 以下の粒状物質相と、二
硫化タングステンを主成分とし0.5〜5.0重量%の
Niと0.05〜1.0重量%のBを含む粒径1μm 
以上2000μm 以下の粒状物質相の両方をあわせて
5体積%以上80体積%以下含み、残りが金属及び合金
の結合相からなることを特徴とするものである。
That is, the self-lubricating material of the present invention contains a total of 5% to 80% by volume of both boron nitride with a particle size of 1 μm to 2000 μm and tungsten disulfide with a particle size of 1 μm to 2000 μm, and the remainder is characterized in that it consists of a binder phase of metals and alloys containing 0.5 to 5.0% by weight of Ni and 0.05 to 1.0% by weight of B, and further contains boron nitride as a main component and 0.5% by weight. ~5.
A granular material phase with a particle size of 1 μm or more and 2000 μm or less containing 0% by weight of Ni and 0.05 to 1.0% by weight of B, and a granular material phase containing 0.5 to 5.0% by weight of Ni containing tungsten disulfide as a main component. Particle size 1 μm containing 0.05-1.0% by weight of B
It is characterized in that it contains a total of 5% by volume or more and 80% by volume or less of a particulate matter phase with a size of 2,000 μm or more, and the remainder consists of a binder phase of metal and alloy.

【0012】窒化ホウ素と二硫化タングステンを加えた
潤滑性物質の占める体積が5%未満であると高温及び真
空中での潤滑性が発揮できず、逆に両者の体積の和が8
0%超になると焼結体の強度が低下して複合材料になら
なくなる。このため潤滑性物質相の占める割合は5体積
%以上80体積%以下とする。窒化ホウ素と二硫化タン
グステンの潤滑性物質相の大きさが1μm 未満である
と分散性が悪く、また結合相と反応し、複合材料の摩擦
係数が増大して潤滑性が低下し、2000μm 超にな
ると結合相の厚みが増大して摩擦係数が増大する。この
ために、窒化ホウ素と二硫化タングステンの潤滑性物質
相の大きさは1μm 以上2000μm 以下とする。
[0012] If the volume occupied by the lubricating substance containing boron nitride and tungsten disulfide is less than 5%, lubricity at high temperatures and in vacuum cannot be achieved;
If it exceeds 0%, the strength of the sintered body will decrease and it will not be a composite material. For this reason, the proportion occupied by the lubricating substance phase is 5% by volume or more and 80% by volume or less. If the size of the lubricating material phase of boron nitride and tungsten disulfide is less than 1 μm, the dispersibility will be poor, and it will react with the binder phase, increasing the friction coefficient of the composite material and reducing the lubricity. Then, the thickness of the binder phase increases and the coefficient of friction increases. For this purpose, the size of the lubricating substance phase of boron nitride and tungsten disulfide is set to 1 μm or more and 2000 μm or less.

【0013】窒化ホウ素を主成分とし、NiとBとをふ
くむ粒状潤滑性物質相と二硫化タングステンを主成分と
しNiとBとを含む粒状潤滑性物質相の両方を合わせた
割合が5体積%未満であると高温での摩擦係数及び摩耗
量が増大し、80体積%超になると金属及び合金との結
合性が弱くなり焼結体の強度が著しく低下する。そのた
め潤滑性物質相の占める割合は5体積%以上80体積%
以下とする。窒化ホウ素を主成分とし、NiとBとを含
む潤滑性物質相と二硫化タングステンを主成分とし、N
iとBとを含む潤滑性物質相の大きさがそれぞれ1μm
 未満であると分散性が悪く、また結合相と反応し、複
合材料の摩擦係数が増大して潤滑性が低下し、2000
μm 超になると結合相の厚みが増大して摩擦係数が増
大する。このために、潤滑性物質相の大きさは1μm 
以上2000μm 以下とする。
[0013] The combined ratio of both the granular lubricant material phase containing boron nitride as a main component and Ni and B and the granular lubricant material phase containing Ni and B and tungsten disulfide as a main component is 5% by volume. If it is less than 80% by volume, the friction coefficient and wear amount at high temperatures will increase, and if it exceeds 80% by volume, the bonding properties with metals and alloys will be weakened and the strength of the sintered body will be significantly reduced. Therefore, the proportion occupied by the lubricating substance phase is 5% by volume or more and 80% by volume.
The following shall apply. The main component is boron nitride, a lubricating material phase containing Ni and B, and tungsten disulfide as the main component, N
The size of the lubricating substance phase containing i and B is 1 μm each.
If it is less than 2000, the dispersibility is poor and it reacts with the binder phase, increasing the friction coefficient of the composite material and reducing the lubricity.
When the thickness exceeds μm, the thickness of the binder phase increases and the coefficient of friction increases. For this reason, the size of the lubricating substance phase is 1 μm.
The thickness should be greater than or equal to 2000 μm.

【0014】潤滑性物質として窒化ホウ素と二硫化タン
グステンを用い、金属及び合金を結合相とする場合には
、結合相中に0.5重量%以上5.0重量%以下のNi
と0.05重量%以上1.0重量%以下のBを含む必要
がある。Niの含有量が0.5重量%未満、Bの量が0
.05重量%未満であると低融点の化合物が形成が困難
になり、Niが5%超、Bが1.0%超では非常に脆い
化合物が形成されて、かえって潤滑性物質との結合力が
弱くなるため、Niを0.5重量%以上〜5%以下、B
を0.05%以上1.0%以下とする。しかもNiとB
は共存することが重要であり、単独ではその効果が発揮
されない。NiとBはそれぞれ元素として添加しても、
あるいはNi−Bの合金として添加しても差し支えない
。なお、ニッケル合金を結合相とする場合にもNiの添
加は効果的である。
[0014] When boron nitride and tungsten disulfide are used as lubricating substances and metals and alloys are used as the binder phase, 0.5% to 5.0% by weight of Ni is added to the binder phase.
and 0.05% by weight or more and 1.0% by weight or less of B. Ni content is less than 0.5% by weight, B amount is 0
.. If the content is less than 05% by weight, it will be difficult to form a compound with a low melting point, and if the Ni content exceeds 5% and the B content exceeds 1.0%, a very brittle compound will be formed, and the bonding strength with the lubricating substance will be reduced. Ni is 0.5% by weight or more and 5% or less, B
0.05% or more and 1.0% or less. Moreover, Ni and B
It is important that they coexist; they cannot be effective alone. Even if Ni and B are added as elements,
Alternatively, it may be added as a Ni-B alloy. Note that the addition of Ni is also effective when using a nickel alloy as the binder phase.

【0015】窒化ホウ素を主成分としNiとBとを含む
粒状潤滑性物質相と、二硫化タングステンを主成分とし
NiとBとを含む粒状潤滑性物質相においてNiの含有
量が0.5重量%未満、Bが0.05%未満であると低
融点の化合物が形成されず、逆にNiが5%超、Bが1
.0%超では非常に脆い化合物が形成されて、かえって
結合相との結合力が弱くなるため、Niを0.5重量%
以上5%以下、Bを0.05%以上1.0%以下と定め
た。しかもNiとBは共存することが重要であり、単独
ではその効果が発揮されない。NiとBはそれぞれ元素
として添加しても、あるいはNi−Bの合金として添加
しても差し支えない。
[0015] In the granular lubricant material phase containing boron nitride as a main component and Ni and B, and in the granular lubricant material phase containing tungsten disulfide as a main component and Ni and B, the Ni content is 0.5% by weight. % and B is less than 0.05%, a low melting point compound will not be formed; conversely, if Ni is more than 5% and B is less than 1
.. If it exceeds 0%, a very brittle compound is formed and the bonding force with the binder phase becomes weaker.
5% or less, and B is set to be 0.05% or more and 1.0% or less. Moreover, it is important for Ni and B to coexist, and the effect cannot be exerted when used alone. Ni and B may be added individually as elements or as a Ni-B alloy.

【0016】これらの潤滑性物質相を取り囲む結合相は
潤滑性物質相を保持するとともに、焼結時に潤滑性物質
相の変質と消失を抑制し強固な結合を形成するものであ
る。この結合相は潤滑性物質相の組成や使用環境によっ
て種々の構成にすることができる。耐食性を必要とする
場合は、青銅又はモネルなどの銅系合金、耐食性及び耐
熱性を必要とする場合は、炭素鋼、合金鋼ステンレス鋼
などの鉄系合金、インコネル、ハステロイなどのニッケ
ル系合金、ステライトなどのコバルト系合金、Ti−6
Al−4Vなどのチタン系合金等を結合相にすることが
できる。
[0016] The bonding phase surrounding these lubricant material phases holds the lubricant material phases, and forms a strong bond by suppressing deterioration and disappearance of the lubricant material phases during sintering. This binder phase can have various configurations depending on the composition of the lubricant phase and the environment in which it is used. If corrosion resistance is required, copper alloys such as bronze or Monel, if corrosion resistance and heat resistance are required, iron alloys such as carbon steel, alloy steel, stainless steel, nickel alloys such as Inconel and Hastelloy, Cobalt alloys such as stellite, Ti-6
A titanium alloy such as Al-4V or the like can be used as the binder phase.

【0017】本発明の自己潤滑性材料の製造方法は、粒
径1μm 以上2000μm 以下の窒化ホウ素粉末と
、粒径1μm 以上2000μm以下の二硫化タングス
テン粉末と、0.5〜5.0重量%のNiと0.05〜
1.0重量%のBを含む銅系合金、鉄系合金、ニッケル
系合金、コバルト系合金およびチタン系合金等の少なく
とも1種からなる結合相形成用の合金粉末とを、混合及
び成形後、非酸化性雰囲気中で700℃以上1300℃
以下の温度で焼結すること、および窒化ホウ素を主成分
として0.5〜5.0重量%のNiと0.05〜1.0
重量%のBを含む粒径1μm 以上2000μm 以下
の粒状物相粉末と、二硫化タングステンを主成分とし、
0.5〜5.0重量%のNiと0.05〜1.0重量%
のBを含む粒径1μm 以上2000μm 以下の粒状
物相粉末と、銅系合金、鉄系合金、ニッケル系合金、コ
バルト系合金およびチタン系合金等の少なくとも1種か
らなる結合相形成用粉末とを、混合及び成形後、非酸化
性雰囲気中で700℃以上1300℃以下の温度で焼結
することを特徴とする。温度700℃未満では焼結の進
行がほとんどなく、1300℃を越えると潤滑性物質が
分解ないし変質してしまうため、焼結温度を700℃以
上1300℃とする。酸化性雰囲気中では潤滑性物質が
酸化してしまうため非酸化性雰囲気が望ましい。
The method for producing a self-lubricating material of the present invention comprises boron nitride powder having a particle size of 1 μm or more and 2000 μm or less, tungsten disulfide powder having a particle size of 1 μm or more and 2000 μm or less, and 0.5 to 5.0% by weight of Ni and 0.05~
After mixing and molding an alloy powder for forming a binder phase consisting of at least one of copper-based alloys, iron-based alloys, nickel-based alloys, cobalt-based alloys, titanium-based alloys, etc. containing 1.0% by weight of B, 700℃ or more 1300℃ in non-oxidizing atmosphere
sintering at a temperature below, and 0.5 to 5.0% by weight of Ni with boron nitride as the main component and 0.05 to 1.0% by weight of Ni.
A granular phase powder with a particle size of 1 μm or more and 2000 μm or less containing B by weight% and tungsten disulfide as the main components,
0.5-5.0 wt% Ni and 0.05-1.0 wt%
A granular phase powder containing B with a particle size of 1 μm or more and 2000 μm or less, and a binder phase forming powder consisting of at least one of a copper-based alloy, an iron-based alloy, a nickel-based alloy, a cobalt-based alloy, a titanium-based alloy, etc. , after mixing and shaping, it is sintered at a temperature of 700° C. or higher and 1300° C. or lower in a non-oxidizing atmosphere. If the temperature is less than 700°C, sintering will hardly progress, and if it exceeds 1300°C, the lubricating substance will decompose or change in quality. Therefore, the sintering temperature is set to 700°C or more and 1300°C. A non-oxidizing atmosphere is desirable since the lubricating substance will be oxidized in an oxidizing atmosphere.

【0018】本発明の自己潤滑性複合材料の製造方法に
おいて、粒状相を造る造粒工程は一般に行われている造
粒方法が利用できる。例えば、回転ドラム中で、潤滑性
物質を主成分とする混合粉末に、水、アルコール、エチ
ルシリケート、水ガラスなどを添加しながら造粒する方
法、あるいは潤滑性物質を主成分とする混合粉末を加圧
成形し、次いで粉砕して造粒する方法などである。造粒
後は非酸化性雰囲気中で500〜1200℃で加熱処理
を行うと、原料粉末に含まれているガスなどを追い出す
ことができ、また、造粒粉が硬くなって取扱が容易にな
って好ましい。
In the method for producing the self-lubricating composite material of the present invention, a commonly used granulation method can be used for the granulation step to form a granular phase. For example, a mixed powder mainly composed of a lubricating substance is granulated in a rotating drum while adding water, alcohol, ethyl silicate, water glass, etc., or a mixed powder mainly composed of a lubricating substance is granulated. This method includes pressure molding, followed by crushing and granulation. After granulation, heat treatment at 500 to 1200°C in a non-oxidizing atmosphere can drive out gases contained in the raw material powder, and also makes the granulated powder harder and easier to handle. It is preferable.

【0019】[0019]

【実施例】実施例1 潤滑性物質の窒化ホウ素粉末、二硫化タングステン粉末
および結合相の銅粉末、ステンレス鋼などの金属及び合
金の粉末、さらにNi,Bなどの粉末とをボールミルを
用いて混合した後、プレス成形機で3トン/cm2 の
圧力で圧粉体を作成した。その圧粉体を真空中で焼結し
た後、引張試験と摩擦摩耗試験を行った。
[Example] Example 1 Boron nitride powder as a lubricating substance, tungsten disulfide powder, copper powder as a binder phase, powder of metals and alloys such as stainless steel, and powders of Ni, B, etc. are mixed using a ball mill. After that, a green compact was produced using a press molding machine at a pressure of 3 tons/cm2. After sintering the compact in vacuum, a tensile test and a friction and wear test were conducted.

【0020】引張試験には3×2×30mmの試験片を
用いた。摩擦係数は円板状の試料にSUS304を相手
材にして、速度60m/min 、面圧50kg/cm
2 の条件で端面接触して求めたものであり、比摩耗率
は面圧100kg/cm2 、摩擦距離500m の条
件より求めたものである。真空中の摩擦係数は10−5
torrの真空度で測定した。
[0020] A test piece of 3 x 2 x 30 mm was used for the tensile test. The coefficient of friction was measured using a disc-shaped sample with SUS304 as the mating material, at a speed of 60 m/min, and a surface pressure of 50 kg/cm.
2, and the specific wear rate was determined under the conditions of a surface pressure of 100 kg/cm2 and a friction distance of 500 m. The coefficient of friction in vacuum is 10-5
It was measured at a vacuum degree of torr.

【0021】本発明の潤滑性物質を主体にした粒状相の
粒度、配合量およびその組成と結合相の組成と製造条件
を表1に示した。焼結体の引張強度と摩擦係数及び比摩
耗率を表2に示した。本発明をはずれた比較例の組成と
、製造条件、焼結体の特性も表1、表2に記載した。
Table 1 shows the particle size, blending amount and composition of the granular phase mainly composed of the lubricating substance of the present invention, as well as the composition and manufacturing conditions of the binder phase. Table 2 shows the tensile strength, friction coefficient, and specific wear rate of the sintered body. The compositions, manufacturing conditions, and characteristics of the sintered bodies of comparative examples other than those of the present invention are also listed in Tables 1 and 2.

【0022】本発明品は試料番号1と2であり、結合相
が銅系合金と鉄系合金の例である。本発明品は、引張強
度が20kg/mm2 以上で、大気及び真空中の摩擦
係数は0.2以下で強度、潤滑性ともに優れた自己潤滑
性複合材料である。本発明よりはずれた比較例は試料番
号3と4であり、結合相中にNiとBが含まれていない
ため摩擦係数が小さいものの焼結体の強度が低い。
The products of the present invention are sample numbers 1 and 2, which are examples in which the binder phase is a copper alloy and an iron alloy. The product of the present invention is a self-lubricating composite material with a tensile strength of 20 kg/mm 2 or more and a friction coefficient of 0.2 or less in air and vacuum, and excellent in both strength and lubricity. Comparative examples that deviate from the present invention are sample numbers 3 and 4, in which the binding phase does not contain Ni and B, so although the coefficient of friction is small, the strength of the sintered body is low.

【0023】実施例2 窒化ホウ素を主成分とし、0.5〜5.0重量%のNi
と0.05〜1.0重量%のBを含む粒径1μm 以上
2000μm 以下の粒状物相粉末と、二硫化タングス
テンを主成分とし、0.5〜5.0重量%のNiと0.
05〜1.0重量%のBを含む粒径1μm 以上200
0μm 以下の粒状物相粉末と結合相のニッケル合金、
チタン合金粉末とをボールミルを用いて混合した後、プ
レス成形機で3トン/cm2 の圧力で圧粉体を作成し
た。その圧粉体を真空中で焼結した後、引張試験と摩擦
摩耗試験をおこなった。
Example 2 Boron nitride is the main component, and 0.5 to 5.0% by weight of Ni
and 0.05 to 1.0% by weight of B, a granular phase powder with a particle size of 1 μm or more and 2000 μm or less, tungsten disulfide as the main component, 0.5 to 5.0% by weight of Ni, and 0.5 to 5.0% by weight of Ni.
Particle size 1μm or more containing 05 to 1.0% by weight of B200
a granular phase powder of 0 μm or less and a nickel alloy as a binder phase;
After mixing with titanium alloy powder using a ball mill, a green compact was produced using a press molding machine at a pressure of 3 tons/cm2. After sintering the green compact in vacuum, a tensile test and a friction and wear test were conducted.

【0024】引張試験には3×2×30mmの試験片を
用いた。摩擦係数は円板状の試料にSUS304を相手
材にして、速度60m/min 、面圧50kg/cm
2 の条件で端面接触して求めたものであり、比摩耗率
は面圧100kg/cm2 、摩擦距離500m の条
件より求めたものである。真空中の摩擦係数は10−5
torrの真空度で測定した。
[0024] A test piece of 3 x 2 x 30 mm was used for the tensile test. The coefficient of friction was measured using a disc-shaped sample with SUS304 as the mating material, at a speed of 60 m/min, and a surface pressure of 50 kg/cm.
2, and the specific wear rate was determined under the conditions of a surface pressure of 100 kg/cm2 and a friction distance of 500 m. The coefficient of friction in vacuum is 10-5
It was measured at a vacuum degree of torr.

【0025】本発明の潤滑性物質主体にした粒状相の粒
度、配合量およびその組成と結合相の組成と製造条件を
表3に示した。焼結体の引張強度と摩擦係数及び比摩耗
率を表4に示した。本発明をはずれた比較例の組成と、
製造条件、焼結体の特性も表3、4に記載した。。
Table 3 shows the particle size, blending amount and composition of the granular phase mainly composed of the lubricating substance of the present invention, as well as the composition and manufacturing conditions of the binder phase. Table 4 shows the tensile strength, friction coefficient, and specific wear rate of the sintered body. A composition of a comparative example that deviates from the present invention,
The manufacturing conditions and characteristics of the sintered body are also listed in Tables 3 and 4. .

【0026】本発明品は試料番号1と2であり、結合相
がニッケル系合金、チタン系合金の例である。本発明品
は、引張強度が30kg/mm2 以上で、大気及び真
空中の摩擦係数は0.2以下で強度、潤滑性ともに優れ
た自己潤滑性材料である。本発明よりはずれた比較例は
試料番号3は配合量が少ないために、強度は高いが潤滑
性は劣化する。試料番号4は窒化ホウ素を主成分とする
粒状相中にBが含まれないため潤滑性物質と金属結合相
との結合力が弱く、焼結体の強度が低い。
The products of the present invention are sample numbers 1 and 2, which are examples in which the binder phase is a nickel-based alloy or a titanium-based alloy. The product of the present invention has a tensile strength of 30 kg/mm2 or more and a friction coefficient of 0.2 or less in air and vacuum, making it a self-lubricating material with excellent strength and lubricity. Sample No. 3, which is a comparative example that deviates from the present invention, has a low blending amount, so it has high strength but poor lubricity. Sample No. 4 does not contain B in the granular phase mainly composed of boron nitride, so the bonding force between the lubricating substance and the metal binding phase is weak, and the strength of the sintered body is low.

【0027】[0027]

【表1】[Table 1]

【0028】[0028]

【表2】[Table 2]

【0029】[0029]

【表3】[Table 3]

【0030】[0030]

【表4】[Table 4]

【0031】[0031]

【発明の効果】本発明の自己潤滑性複合材料は摩擦係数
と比摩耗率が低く、かつ機械的性質に優れたもので、こ
れまで使用できなかった500℃のような高温ならびに
苛酷な雰囲気で使用することができる画期的な材料であ
る。
Effect of the invention: The self-lubricating composite material of the present invention has a low friction coefficient and specific wear rate, and has excellent mechanical properties, so it can be used at high temperatures such as 500°C and in harsh environments, which were previously impossible. It is an innovative material that can be used.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】  粒径1μm 以上2000μm 以下
の窒化ホウ素と、粒径1μm 以上2000μm 以下
の二硫化タングステンの両方をあわせて5体積%以上8
0体積%以下含み、残りが0.5〜5.0重量%のNi
と0.05〜1.0重量%のBを含む金属及び合金の結
合相からなることを特徴とする自己潤滑性材料。
Claim 1: Boron nitride with a particle size of 1 μm or more and 2000 μm or less, and tungsten disulfide with a particle size of 1 μm or more and 2000 μm or less in a total of 5% or more by volume 8
Contains 0% by volume or less, and the remainder is 0.5-5.0% by weight of Ni
A self-lubricating material comprising a binder phase of metals and alloys containing 0.05 to 1.0% by weight of B.
【請求項2】  窒化ホウ素を主成分とし0.5〜5.
0重量%のNiと0.05〜1.0重量%のBを含む粒
径1μm 以上2000μm 以下の粒状物相と、二硫
化タングステンを主成分とし0.5〜5.0重量%のN
iと0.05〜1.0重量%のBを含む粒径1μm 以
上2000μm 以下の粒状物相の両方をあわせて5体
積%以上80体積%以下含み、残りが金属及び合金の結
合相からなることを特徴とする自己潤滑性材料。
2. Boron nitride as the main component and 0.5 to 5.
A granular phase with a particle size of 1 μm or more and 2000 μm or less containing 0% by weight of Ni and 0.05 to 1.0% by weight of B, and 0.5 to 5.0% by weight of N containing tungsten disulfide as the main component.
i and a granular phase with a grain size of 1 μm or more and 2000 μm or less containing 0.05 to 1.0% by weight of B, and a total of 5% to 80% by volume, with the remainder consisting of a binder phase of metals and alloys. A self-lubricating material characterized by:
【請求項3】  結合相が、銅系合金、鉄系合金、ニッ
ケル系合金、コバルト系合金及びチタン系合金の少なく
とも1種からなる請求項1または2記載の自己潤滑性材
料。
3. The self-lubricating material according to claim 1, wherein the binder phase comprises at least one of a copper alloy, an iron alloy, a nickel alloy, a cobalt alloy, and a titanium alloy.
【請求項4】  粒径1μm 以上2000μm 以下
の窒化ホウ素粉末と、粒径1μm 以上2000μm 
以下の二硫化タングステン粉末と、0.5〜5.0重量
%のNiと0.05〜1.0重量%のBを含む結合相成
形用の合金粉末とを、混合及び成形後、非酸化性雰囲気
中で700℃以上1300℃以下の温度で焼結すること
を特徴とする自己潤滑性材料の製造方法。
Claim 4: Boron nitride powder with a particle size of 1 μm or more and 2000 μm or less, and a particle size of 1 μm or more and 2000 μm or less.
After mixing and molding the following tungsten disulfide powder and an alloy powder for binder phase molding containing 0.5 to 5.0 wt% Ni and 0.05 to 1.0 wt% B, non-oxidized 1. A method for producing a self-lubricating material, which comprises sintering at a temperature of 700°C or higher and 1300°C or lower in a neutral atmosphere.
【請求項5】  窒化ホウ素を主成分とし0.5〜5.
0重量%のNiと0.05〜1.0重量%のBを含む粒
径1μm 以上2000μm 以下の粒状物相粉末と、
二硫化タングステンを主成分とし0.5〜5.0重量%
のNiと0.05〜1.0重量%のBを含む粒径1μm
 以上2000μm 以下の粒状物相粉末と、結合相形
成用の合金粉末とを、混合及び成形後、非酸化性雰囲気
中で700℃以上1300℃以下の温度で焼結すること
を特徴とする自己潤滑性材料の製造方法。
5. Boron nitride as the main component and 0.5 to 5.
A granular phase powder with a particle size of 1 μm or more and 2000 μm or less, containing 0% by weight of Ni and 0.05 to 1.0% by weight of B,
The main component is tungsten disulfide, 0.5 to 5.0% by weight.
Particle size 1 μm containing Ni and 0.05 to 1.0 wt% B
A self-lubricating method characterized by mixing and molding a granular phase powder with a size of 2000 μm or more and an alloy powder for forming a binder phase, and then sintering it at a temperature of 700°C or more and 1300°C or less in a non-oxidizing atmosphere. method for producing synthetic materials.
JP3086919A 1991-04-18 1991-04-18 Self-lubricating material and manufacturing method thereof Expired - Lifetime JPH0826338B2 (en)

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Publication number Priority date Publication date Assignee Title
JPH04320496A (en) * 1991-04-18 1992-11-11 Nippon Steel Corp Self-lubricating composite material and its preparation
JP2007524758A (en) * 2003-05-20 2007-08-30 エクソンモービル リサーチ アンド エンジニアリング カンパニー High performance corrosion resistant-corrosive boride cermet
CN105772704A (en) * 2016-03-16 2016-07-20 苏州莱特复合材料有限公司 Ferrotungsten-based powder metallurgy material and preparation method thereof
CN106567029A (en) * 2016-11-10 2017-04-19 无锡市明盛强力风机有限公司 Fan rotor self-lubricating method
CN106319432A (en) * 2016-11-10 2017-01-11 无锡市明盛强力风机有限公司 Automobile seat slide rail
CN106350762A (en) * 2016-11-10 2017-01-25 无锡市明盛强力风机有限公司 Solid-lubrication ball screw
CN106435428A (en) * 2016-11-10 2017-02-22 无锡市明盛强力风机有限公司 Self-lubricated lock cylinder
CN106521399A (en) * 2016-11-10 2017-03-22 无锡市明盛强力风机有限公司 Self-lubricating method of fan rotor
CN106319433A (en) * 2016-11-10 2017-01-11 无锡市明盛强力风机有限公司 Slide rail for automobile sliding door
CN106567032A (en) * 2016-11-10 2017-04-19 无锡市明盛强力风机有限公司 Self-lubricating lock cylinder
CN106740291A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of sliding rail of automobile seat
CN106740290A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of sliding rail of automobile seat
CN106756733A (en) * 2016-11-10 2017-05-31 无锡市明盛强力风机有限公司 A kind of self-lubricating steam-cylinder piston
CN106825546A (en) * 2017-02-20 2017-06-13 武汉理工大学 A kind of M50 Ag TiC self-lubricating composites and preparation method thereof
CN106825546B (en) * 2017-02-20 2019-11-26 武汉理工大学 A kind of M50-Ag-TiC self-lubricating composite and preparation method thereof
CN108679228A (en) * 2018-05-16 2018-10-19 湖南鼎懋科技有限公司 It is a kind of for the powder metallurgy sealing ring and preparation method of dynamic sealing and application

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