JPH0267128A - Fire-resistant panel - Google Patents

Fire-resistant panel

Info

Publication number
JPH0267128A
JPH0267128A JP21896888A JP21896888A JPH0267128A JP H0267128 A JPH0267128 A JP H0267128A JP 21896888 A JP21896888 A JP 21896888A JP 21896888 A JP21896888 A JP 21896888A JP H0267128 A JPH0267128 A JP H0267128A
Authority
JP
Japan
Prior art keywords
core material
fire
foam
fireproof
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21896888A
Other languages
Japanese (ja)
Other versions
JP2577066B2 (en
Inventor
Hideki Takiguchi
滝口 英喜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Technical Research Inc
Original Assignee
IG Technical Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Technical Research Inc filed Critical IG Technical Research Inc
Priority to JP21896888A priority Critical patent/JP2577066B2/en
Publication of JPH0267128A publication Critical patent/JPH0267128A/en
Application granted granted Critical
Publication of JP2577066B2 publication Critical patent/JP2577066B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

PURPOSE:To make the title panel to certainly stand a fire-resistant structure test without damaging fireproofness and fire resistance by integrally interposing fireproof foam between a thin metal plate and a core material which is integrally constituted by the closest packing of inorg. lightweight aggregates and the filling of the fireproof foam between the aggregates. CONSTITUTION:A resole type phenol foam stock is emitted to the rear of a thin metal plate to be applied thereto so as to obtain a thickness of 5mm and density of 50kg/m<2> and a core material 4 is laminated to the coating layer and the stock is further thinly emitted to the core material 4 and a thin metal plate 2 is furthermore laminated to the rear of the foam layer while the whole is cured and integrated in a mold to form a fire-resistant panel. The fireproof foam 3 penetrates into the gap parts of the surface layer of the core material 4 over about 5-10mm to fill the gaps between inorg. lightweight aggregates 5. Since the core material shows fire resistance and heat insulating properties at high temp. and effectively acts as the adhesive in the integration with other member by this constitution, this panel can stand a fire-resistant structure test.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は金属薄板を表、裏面材とし、特殊な構成材を芯
材としたサンドインチ構造のパネルにおいて、防火フオ
ームの特長と芯材の性能を有効に活用して耐火構造に合
格しうるサンドイッチ構造の耐火パネルに関するもので
ある。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a panel with a sandwich structure in which thin metal sheets are used as front and back materials and a special constituent material is used as a core material. The present invention relates to a sandwich-structured fire-resistant panel that can effectively utilize its performance to pass fire-resistant construction.

〔従来の技術〕[Conventional technology]

この種パネルにおいては芯材が軽量である反面、防火性
に欠けるため、例えばパーライト粒、硼砂、バーミキュ
ライト、ポリリン酸アンモン、炭酸カルシウム等の無機
骨材、無機粉体を芯材内に混合するか、芯材の表層に高
密度に充填したパネルの構造が一般的であった。
Although the core material in this type of panel is lightweight, it lacks fire retardant properties, so inorganic aggregates and inorganic powders such as perlite grains, borax, vermiculite, ammonium polyphosphate, and calcium carbonate are mixed into the core material. The most common structure was a panel in which the surface layer of the core material was densely packed.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしながら、この種構造においては芯材が1〜5分間
位の間に液状→クリーム状→発泡体→固形化したフオー
ムへと変化すると共に、無機骨材、無機粉体、無機繊維
は芯材原料を吸油したり、吸着したりするため、原料の
反応系を乱し、かつ原料の各成分の混合が不均一となり
、発泡倍率、発泡組織にも大きく悪影響を及ぼし、コス
トアップ、機械強度に劣る不利があった。また、レゾー
ルタイプのフェノール樹脂原料を用いた際は反応時の縮
合水が接着性、特に表、裏面材が不通気性の構成の際は
大きく悪影響を受けるものである。勿論、防火構造、耐
火構造に合格するためには前記した無機材を大量に添加
する必要があり、折角の軽量化が半減し、かつ均一的な
防火層の形成が困難であり、その上、反応系、発泡組織
にも前記したような多大な不具合が生ずるものであった
However, in this type of structure, the core material changes from liquid → creamy → foam → solidified foam in about 1 to 5 minutes, and the inorganic aggregate, inorganic powder, and inorganic fiber are the raw materials for the core material. Because it absorbs or adsorbs oil, it disturbs the reaction system of the raw materials, and the mixing of each component of the raw materials becomes uneven, which has a large negative effect on the foaming ratio and foam structure, resulting in increased costs and inferior mechanical strength. There was a disadvantage. Furthermore, when a resol type phenolic resin raw material is used, the condensed water during the reaction has a large adverse effect on adhesive properties, especially when the front and back materials are impermeable. Of course, in order to pass fire protection and fireproof construction, it is necessary to add a large amount of the above-mentioned inorganic materials, which reduces the weight reduction by half and makes it difficult to form a uniform fire protection layer. The above-mentioned problems also occurred in the reaction system and the foamed structure.

〔課題を解決するための手段〕[Means to solve the problem]

本発明はこのような欠点を除去するため、フェノールフ
オームの形成時の縮合水の接着に対する悪影響を芯材の
無機骨材の抱水力で吸水したり、吸水樹脂を一部バイン
ダとして用いるなどして防火性、耐火性を損なわずに確
実に耐火構造に合格でき、その上、軽量で断熱性、生産
性にもすぐれた耐火パネルを提案するものである。
In order to eliminate these drawbacks, the present invention eliminates the negative effects of condensed water on adhesion during the formation of phenol foam by absorbing water through the water-holding power of the inorganic aggregate of the core material, or by using a water-absorbing resin as a binder. This project proposes a fire-resistant panel that can reliably pass fire-resistant construction without compromising fire protection and fire resistance, and is also lightweight, has excellent heat insulation properties, and is highly productive.

〔実施例〕〔Example〕

以下に、図面を用いて本発明に係る耐火パネルの一実施
例について詳細に説明する。すなわち、第1図は上記耐
火パネルの代表的な一例を示す断面図であり、■、2は
金属薄板で表面材、裏面材として機能するものであり、
板厚は0.27〜3.2mm位であり、平板、エンボス
加工板、押出板等のいずれか1種からなるものである。
EMBODIMENT OF THE INVENTION Below, one Example of the fireproof panel based on this invention is described in detail using drawings. That is, FIG. 1 is a cross-sectional view showing a typical example of the above-mentioned fireproof panel, and 2 and 2 are thin metal plates that function as the front surface material and the back surface material,
The plate thickness is about 0.27 to 3.2 mm, and is made of one of a flat plate, an embossed plate, an extruded plate, etc.

その素材としては、例えば表面処理鋼板、フッ素塗膜鋼
板、亜鉛ニッケル合金メッキ鋼板、アルミ・亜鉛合金メ
ツキ網板(商品名ガルファン、ガルバリウム鋼板、スー
パージンク)、アルミニウム板、アルミニウム合金板、
アルミニウム複合板、クラツド鋼板、制振鋼板、チタン
合金板等の金属薄板の1種からなるものである。なお、
その形状はパネルの断面形状に応じて成形等するもので
ある。3は防火フオームで金属薄板1.2の裏面に形成
する接着剤、クツション材、断熱材として機能するもの
であり、厚さとしては3〜15閤位、密度としては20
〜70kg/rd位である。土は芯材で成形体、あるい
は順次積層して最終的に形成するかのいずれかの方法で
製造したものであり、厚さは15〜50皿位であって、
軽量で高熱下でも断熱性を発揮すると共に、防火フオー
ム3の形成時に生ずる縮合水を吸水して防火フオーム3
の発泡、防火フオーム3の他部材との接着性の低下を排
除するのに役立つものである。
The materials include, for example, surface-treated steel sheets, fluorine-coated steel sheets, zinc-nickel alloy plated steel sheets, aluminum/zinc alloy mesh sheets (product names: Galfan, Galvalume steel sheets, Super Zinc), aluminum sheets, aluminum alloy sheets,
It is made of one type of metal thin plate such as an aluminum composite plate, a clad steel plate, a damping steel plate, and a titanium alloy plate. In addition,
Its shape is molded depending on the cross-sectional shape of the panel. 3 is a fireproof foam that functions as an adhesive, cushioning material, and heat insulating material formed on the back side of the thin metal plate 1.2, and has a thickness of 3 to 15 mm and a density of 20 mm.
~70kg/rd. The soil is manufactured by either forming a molded body with a core material or by sequentially layering it to form the final product, and the thickness is about 15 to 50 plates.
It is lightweight and exhibits heat insulation properties even under high heat, and it also absorbs condensed water generated during the formation of the fireproof foam 3.
This is useful for eliminating foaming and deterioration of adhesiveness of the fireproof foam 3 with other members.

さらに説明すると、芯材土は無機軽量骨材5(粒径は1
〜30m+位)でほぼ均一粒径、あるいは混合物のいず
れかであって、細密充填構造とし、かつ無機軽量骨材5
間、あるいは無機軽量骨材5の接触面の一部には微量の
バインダ6を介在させ一体に形成したものである。なお
無機軽量骨材5としてはパーライト粒、発泡バーミキュ
ライト、セリサイト発泡コンクリート粒、発泡人工骨材
の1種からなり、嵩比重としては0.1〜1.0位のも
のを用いる。また、バインダ6としては吸水樹脂、メラ
ミン樹脂、ポリイソシアヌレート用原料、フェノール樹
脂(ベンジリックタイプも含む)、石膏、セメント、ケ
イ酸カルシウム、ラテックス組成物、防火塗料(特に、
無機系が50%以上含有されているもの)、ポリフェニ
レン樹脂、無機繊維入り無機系接着剤(水ガラスも幾分
添加することもある)、カチオン、アニオン系の接着剤
、ポリリン酸アンモンとゴムラテックスの混合物、膨張
グラファイト粉とメラミン樹脂からなる組成物、ガラス
溶融物、無機材溶融物を幾分まぶす程度、ノボラックタ
イプのフェノール樹脂、フェノール成分とメチレンジイ
ソシアネート(MDI)と発泡剤からなる細気泡組織の
充填物などの1種からなり、無機軽量骨材5間の空隙を
全部充填するのでなく、部分的に接着するのが主構造で
、目的によって必要によりクツション性を付与するため
有機系接着剤を充填することもある。
To explain further, the core material soil is inorganic lightweight aggregate 5 (particle size is 1
~30m+) with a nearly uniform particle size or a mixture, with a finely packed structure, and with an inorganic lightweight aggregate 5
A small amount of binder 6 is interposed between the gap or a part of the contact surface of the inorganic lightweight aggregate 5, and the inorganic lightweight aggregate 5 is integrally formed. The inorganic lightweight aggregate 5 is made of one of pearlite grains, foamed vermiculite, sericite foamed concrete grains, and foamed artificial aggregate, and has a bulk specific gravity of about 0.1 to 1.0. In addition, binders 6 include water-absorbing resins, melamine resins, raw materials for polyisocyanurates, phenolic resins (including benzylic type), gypsum, cement, calcium silicate, latex compositions, fire prevention paints (especially,
Polyphenylene resin, inorganic adhesive containing inorganic fiber (water glass may also be added to some extent), cationic and anionic adhesive, ammonium polyphosphate and rubber latex mixture, a composition consisting of expanded graphite powder and melamine resin, a glass melt, a degree of sprinkling of an inorganic melt, a novolak type phenolic resin, a fine cell structure consisting of a phenol component, methylene diisocyanate (MDI), and a blowing agent. The main structure is not to completely fill the voids between the inorganic lightweight aggregates 5, but to partially adhere them, and an organic adhesive is used to provide cushioning properties as necessary depending on the purpose. It may also be filled with.

次に製造法について簡単に説明する。Next, the manufacturing method will be briefly explained.

いま、金属薄板1の裏面上にレゾールタイプのフェノー
ルフオーム原料を吐出し、厚さ5圓、密度50kg/r
rfとなるように塗布し、第2図に示すようにその上に
芯材土を積層し、さらに上記芯材左上に上記原料を薄く
吐出し、さらに裏面に金属薄板2を積層し、型内でキュ
アして一体化し、厚さ50鵬の耐火パネルを形成するも
のである。また、防火フオーム3は芯材土の表層空隙部
に約5〜10mに亘って浸入し、各無機軽量骨材5間の
空隙を防火フオーム3で充填していた。なお、芯材土は
平均粒径10〜7mmφを無機ラテックス系で部分的に
接着し、圧縮強度を1〜20kg/%とじたものを用い
た。このようにして製造した耐火パネルに対し、JIS
−A−1304による耐火試験の結果は30分、1時間
のいずれにも合格した。
Now, a resol type phenol foam raw material is discharged onto the back surface of the thin metal plate 1 to a thickness of 5 mm and a density of 50 kg/r.
rf, layer the core material soil on top of it as shown in Figure 2, then discharge a thin layer of the raw material onto the upper left of the core material, layer the thin metal plate 2 on the back side, and place it inside the mold. The materials are cured and integrated to form a fireproof panel with a thickness of 50 mm. Further, the fireproof foam 3 penetrated into the surface voids of the core soil over a distance of about 5 to 10 m, and filled the voids between the respective inorganic lightweight aggregates 5 with the fireproof foam 3. The core soil used was one having an average particle diameter of 10 to 7 mm, partially bonded with an inorganic latex, and having a compressive strength of 1 to 20 kg/%. For fireproof panels manufactured in this way, JIS
-A-1304 fire resistance test results passed both 30 minutes and 1 hour.

〔その他の実施例〕[Other Examples]

以上説明したのは本発明に係る耐火パネルの一実施例に
すぎず、第3図に示すように無機軽量骨材5間に無機成
分が3〜9割混入のゴムラテックス粒4aを芯材↓にク
ツション性を付与するために混在させたり、第4図に示
すようにゼリー状の成形体の中に無機軽量骨材5を混在
させたり、デンプン、吸水樹脂、ゲル状となる物質と無
機軽量骨材5を一体に袋に封入したり、あるいはゼリー
状物と無機軽量骨材5を混合して防火フオーム3上に吐
出し、防火フオーム3原料、金属薄板2の順に積層した
耐火パネル、あるいは無機系のネット状物に無機軽量骨
材5を収納し、変形を容易としたようなものである。ま
た、耐火パネルの形状としては第5図(a)〜(ホ)、
第6図(a)〜(7,)、および第7図(a)〜(j)
に示す断面とすることもできる。なお、防火フオーム3
は省略して示し芯材土は概略的に示す。
What has been described above is only one embodiment of the fireproof panel according to the present invention, and as shown in FIG. In order to provide cushioning properties, the inorganic lightweight aggregate 5 may be mixed in the jelly-like molded body as shown in Fig. 4, or starch, water-absorbing resin, and gel-like substances may be mixed with the inorganic lightweight aggregate. A fireproof panel in which the aggregate 5 is integrally enclosed in a bag, or a jelly-like material and an inorganic lightweight aggregate 5 are mixed and discharged onto the fireproof foam 3, and the fireproof foam 3 raw material and the metal sheet 2 are laminated in this order, or It is like storing an inorganic lightweight aggregate 5 in an inorganic net-like material to facilitate deformation. In addition, the shapes of the fireproof panels are as shown in Figures 5 (a) to (e).
Figure 6(a)-(7,) and Figure 7(a)-(j)
It is also possible to have the cross section shown in . In addition, fire protection foam 3
are omitted and the core soil is shown schematically.

[発明の効果] 上述したように本発明に係る耐火パネルによれば、芯材
が耐火性、高熱下における断熱性、他部材との一体化に
接着剤として有効に作用するため、耐火構造試験に合格
できる性能があり、しかも軽量で、強度、クツション性
もあり、さらに生産性、コスト的にもすぐれた特徴があ
る。
[Effects of the Invention] As described above, according to the fire-resistant panel of the present invention, the core material has fire resistance, heat insulation properties under high heat, and acts effectively as an adhesive for integration with other components, so it can be used in fire-resistant structure tests. In addition to being lightweight, it has strength and cushioning properties, and is also excellent in terms of productivity and cost.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る耐火パネルの一実施例を示す説明
図、第2図は耐火パネルの一工程を示す説明図、第3図
、第4図、第5図(a)〜(ホ)、第6図(a)〜(Z
)、および第7図(a)〜(j)はその他の実施例を示
す説明図である。 ■、2・・・金属薄板、3・・・防火フオーム、土・・
・芯材。 第2図 第5図 (OJ 第2図 第3図 第4図 生 第 図 (k) 第 図 (n+ 第 図 Jノ 第 図 Cαノ 第 乙 図 第 ワ 図 (5〕
FIG. 1 is an explanatory diagram showing one embodiment of the fireproof panel according to the present invention, FIG. 2 is an explanatory diagram showing one process of the fireproof panel, and FIGS. ), Figures 6(a) to (Z
) and FIGS. 7(a) to (j) are explanatory diagrams showing other embodiments. ■, 2...Thin metal plate, 3...Fire protection foam, soil...
・Core material. Figure 2 Figure 5 (OJ Figure 2 Figure 3 Figure 4 Raw Figure (k) Figure (n+ Figure J Figure Cα Figure Otsu Figure Wa (5)

Claims (1)

【特許請求の範囲】[Claims] (1)金属薄板と芯材間に防火フォームを一体に介在さ
せ、上記芯材は無機軽量骨材を細密充填し、かつ主に各
骨材の接触部をバインダで一体に結合した構造とすると
共に、少なくとも前記防火フォームが芯材側のある深さ
まで浸透して各骨材間の空隙を防火フォームで充填して
一体に構成したことを特徴とする耐火パネル。
(1) A fireproof foam is integrally interposed between the thin metal plate and the core material, the core material is densely filled with inorganic lightweight aggregate, and the contact parts of each aggregate are mainly bonded together with a binder. Also, a fireproof panel characterized in that at least the fireproof foam penetrates to a certain depth on the core material side and the voids between each aggregate are filled with the fireproof foam so as to be integrally constructed.
JP21896888A 1988-08-31 1988-08-31 Fireproof panel Expired - Fee Related JP2577066B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21896888A JP2577066B2 (en) 1988-08-31 1988-08-31 Fireproof panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21896888A JP2577066B2 (en) 1988-08-31 1988-08-31 Fireproof panel

Publications (2)

Publication Number Publication Date
JPH0267128A true JPH0267128A (en) 1990-03-07
JP2577066B2 JP2577066B2 (en) 1997-01-29

Family

ID=16728179

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21896888A Expired - Fee Related JP2577066B2 (en) 1988-08-31 1988-08-31 Fireproof panel

Country Status (1)

Country Link
JP (1) JP2577066B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020005228A (en) * 2000-06-29 2002-01-17 임창혁 Fire-proof composite panel
US8794398B2 (en) 2008-12-19 2014-08-05 Nippon Steel & Sumitomo Metal Corporation Brake disc for railway vehicle

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104594587A (en) * 2014-12-31 2015-05-06 万华节能科技集团股份有限公司 Energy-saving composite ceramic plate veneer integral plate and processing process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020005228A (en) * 2000-06-29 2002-01-17 임창혁 Fire-proof composite panel
US8794398B2 (en) 2008-12-19 2014-08-05 Nippon Steel & Sumitomo Metal Corporation Brake disc for railway vehicle
US9169886B2 (en) 2008-12-19 2015-10-27 Nippon Steel & Sumitomo Metal Corporation Brake disc for railway vehicle

Also Published As

Publication number Publication date
JP2577066B2 (en) 1997-01-29

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