JPH0230774B2 - - Google Patents

Info

Publication number
JPH0230774B2
JPH0230774B2 JP61284132A JP28413286A JPH0230774B2 JP H0230774 B2 JPH0230774 B2 JP H0230774B2 JP 61284132 A JP61284132 A JP 61284132A JP 28413286 A JP28413286 A JP 28413286A JP H0230774 B2 JPH0230774 B2 JP H0230774B2
Authority
JP
Japan
Prior art keywords
conveyor
reinforcing bar
flat
support frame
adjustment mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61284132A
Other languages
Japanese (ja)
Other versions
JPS63140735A (en
Inventor
Morio Murayama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuba Manufacturing Co Ltd
Original Assignee
Mitsuba Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuba Manufacturing Co Ltd filed Critical Mitsuba Manufacturing Co Ltd
Priority to JP28413286A priority Critical patent/JPS63140735A/en
Publication of JPS63140735A publication Critical patent/JPS63140735A/en
Publication of JPH0230774B2 publication Critical patent/JPH0230774B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】 <産業上の利用分野> この発明はコンクリート版等に内蔵させる鉄筋
篭の製造装置に関し、特に同寸法の二枚の鉄筋平
網を、所要間隔で上下に重ね、両側間隔片溶接部
へ送れるようにする上下平網間隔調整機構をもつ
事を主な特徴とする。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a manufacturing device for reinforcing bar cages built into concrete slabs, etc., and in particular, two reinforcing bar cages of the same size are stacked one on top of the other at a required interval, and both sides are The main feature is that it has an adjustment mechanism for the gap between the upper and lower flat meshes, which allows the mesh to be fed to the welding part of the spacer piece.

<従来の技術> ほゞ全自動で箱形鉄筋篭を作る従来の装置とし
ては特公昭53−22062「補強鉄筋篭の製造方法およ
びその装置」がある。
<Prior Art> A conventional device for producing box-shaped reinforcing bar cages almost fully automatically is disclosed in Japanese Patent Publication No. 53-22062, ``Method and Apparatus for Manufacturing Reinforced Rebar Baskets.''

<発明が解決しようとする問題点> 上記特許発明は、鉄筋を供給すれば、箱形鉄筋
篭ができてくるものであるが、鉄筋篭の寸法は原
則として一種類である。
<Problems to be Solved by the Invention> In the above patented invention, a box-shaped reinforcing bar basket is produced by supplying reinforcing bars, but the dimensions of the reinforcing bar cage are, in principle, one type.

この発明は、製品である鉄筋篭の寸法を可変と
し、特に寸法可変化が難しい篭厚みを自由に変え
られる事、そのために敷地をふやさない事を開発
目標とした。
The development goal of this invention was to make the dimensions of the product, the reinforcing bar cage, variable, and to be able to freely change the thickness of the cage, which is particularly difficult to change, without increasing the size of the site.

<問題点を解決するための手段> この発明の鉄筋篭製造装置は、同寸法の二枚の
鉄筋平網を上下間隔調整機構により所要間隔で上
下に正しく重ね、そのまゝ間隔片溶接部へ入れて
一体化する鉄筋篭製造装置であつて、上記上下間
隔調整機構は、最大篭厚みに合わせた上下間隔で
二枚の平網を水平に進め、上記溶接部付属の停止
材に突き当てる上下段コンベアと、これらの中間
にある左右の水平受棧又は受コンベアとを備え、
上記各コンベア、受棧と付属する案内板はすべ
て、片側の固定支持枠と、これに接近離反できる
可動支持枠とで支持され、篭幅に応じて可動支持
枠の位置を変えるようにした事、上記上段コンベ
アは左右一対のチエンコンベアであつて、左右の
案内板により横移動不能にした上段平網を、上記
受棧又は受コンベア上に落すため、上記チエンコ
ンベアを左右へ開く左右のコンベア枠駆動機構を
有する事、及び、上記水平棧又は受コンベアは、
上記各支持枠の各複数箇所に軸支されたクランク
腕端により、水平を保つて上下動可能に支持さ
れ、左右の垂直案内板間に落下した上段平網を、
下段平網の上方、所要間隔の位置に受止められる
ようにした事、を特徴とする。
<Means for Solving the Problems> The reinforcing bar cage manufacturing apparatus of the present invention correctly stacks two reinforcing bar flat meshes of the same size vertically at a required interval using a vertical interval adjustment mechanism, and directly connects them to the welded part of the interval piece. It is a reinforcing bar cage manufacturing device that is integrated by inserting the reinforcing bars, and the above-mentioned vertical interval adjustment mechanism advances two flat meshes horizontally at a vertical interval corresponding to the maximum cage thickness, and then abuts against the stop material attached to the welded part. Equipped with a lower conveyor and left and right horizontal supports or receiving conveyors located between these,
Each of the above-mentioned conveyors, supports, and attached guide plates are all supported by a fixed support frame on one side and a movable support frame that can approach and move away from this, and the position of the movable support frame can be changed according to the width of the basket. , the upper stage conveyor is a pair of left and right chain conveyors, and the left and right conveyors open the chain conveyor to the left and right in order to drop the upper stage flat screen, which has been made impossible to move laterally by the left and right guide plates, onto the receiving rack or the receiving conveyor. Having a frame drive mechanism, and the horizontal rail or receiving conveyor,
The upper flat net that has fallen between the left and right vertical guide plates is supported by crank arm ends that are pivotally supported at multiple locations on each of the support frames so that it can move up and down while keeping it horizontal.
It is characterized by being able to be received at a position at a required interval above the lower flat screen.

<作 用> 従来通り長方形鉄筋平網を二枚一組で、同寸法
に作り、上下段定間隔の水平通路にそれぞれを寝
かし、間隔片溶接部へ送るのであるが、この発明
では溶接部へ送る前に、上下平網間隔調整機構に
より、上下平網の間隔を所要篭厚みに合わせ正し
く重ねる。
<Function> Conventionally, two pieces of rectangular reinforcing bar flat mesh are made with the same dimensions, and each is placed in a horizontal passage with regular intervals between upper and lower stages, and sent to the welding part of the spaced piece, but in this invention, Before sending, the upper and lower flat mesh spacing adjustment mechanism adjusts the interval between the upper and lower flat meshes to match the required thickness of the basket and overlays them correctly.

その上下間隔調整機構は、最大篭厚みに合わせ
た定間隔の上下段通路から来る平網を、そのまゝ
の高さで、上下それぞれのコンベアに受入れて停
め、上側平網だけは、これを受入れた一対のコン
ベアを一斉に外側に開いて真下へ落し、その真下
で必要な高さに調節された受桟またはコンベアに
受止める事により、先に停止した下側平網との間
隔を所要寸法にするのである。
The vertical interval adjustment mechanism receives and parks the flat nets coming from the upper and lower passages at regular intervals according to the maximum basket thickness on the upper and lower conveyors at the same height, and only the upper flat net is The received pair of conveyors are opened outward all at once and dropped straight down, and by receiving them directly below on a support beam or conveyor adjusted to the required height, the distance between them and the lower flat net that stopped earlier can be adjusted to the required size. It is to make it.

<実施例> 第1,2図はこの発明の鉄筋篭製造装置の要部
を示すもので、従来どおり左右に並んで送られた
長方形鉄筋平網を180゜転回させて上下段に重ねる
重ね装置を10、その重ね装置10により送り込
まれた上下平網の上下間隔を所要寸法に変えて停
める上下間隔調整機構を20、この間隔調整機構
20内の上下平網を間欠的に引入れて、両側間隔
片を溶接し、鉄筋篭として完成する溶接装置をW
としている。
<Example> Figures 1 and 2 show the main parts of the reinforcing bar cage manufacturing apparatus of the present invention, which is a stacking device that rotates rectangular reinforcing bar nets, which are conventionally fed side by side side by side, by 180 degrees and stacks them in upper and lower stages. 10, a vertical interval adjustment mechanism 20 for changing the vertical interval of the upper and lower flat nets sent in by the stacking device 10 to a required dimension and stopping them; W is the welding equipment that welds the spacing pieces and completes it as a reinforcing bar basket.
It is said that

重ね装置10は右側を進む平網を、反転腕11
により左側の上段コンベア12上に移し、下段コ
ンベア13上の下側平網の上方に重ね置く従来通
りのものであるが、たゞ上下段コンベア12,1
3を最大篭厚みに合わせた上下間隔にして、上下
平網間を最大に離している。溶接装置Wは間隔片
供給、位置決め、抵抗溶接の各工程設備をまとめ
た在来のもので、説明を略す。
The stacking device 10 transfers the flat mesh moving on the right side to the reversing arm 11.
It is the same as the conventional one, which is transferred onto the upper conveyor 12 on the left side and placed above the lower flat screen on the lower conveyor 13.
3, the vertical spacing is set to match the maximum thickness of the basket, and the distance between the upper and lower flat screens is maximized. The welding device W is a conventional device that includes process equipment for supplying spacing pieces, positioning, and resistance welding, and a description thereof will be omitted.

さて間隔調整機構20は、その側面を第3図に
示すが、最上部に重ね装置上段水平通路(コンベ
ア)12と同じ高さで、上側平網Aをそのまゝの
高さで受入れる左右一対のチエンコンベア21,
21をもつ。その真下には重ね装置下段水平通路
(コンベア)13と同じ高さで、下側平網Bをそ
のまゝの高さで受入れる下側受入コンベア22を
備える。このコンベア22は複数周溝つきマグネ
ツトローラを進行方向へ適当間隔で並べ敷いたも
ので、各ローラ複数周溝の相互間隔は、規格で決
められた鉄筋篭縦筋の最大間隔に合わせてある。
従つて、規格上、鉄筋平網と鉄筋は必ず、どれか
のローラ周溝に入つて送られるようになつてい
る。なお、この実施例では下側平網の最も右側の
鉄筋は右端(第3図では左端)のローラ周溝へ入
れて進めるようにしている。平網の幅が狭い場
合、左側のローラ周溝には縦筋が入らない。
Now, the space adjustment mechanism 20, whose side view is shown in FIG. chain conveyor 21,
Has 21. Immediately below it, a lower receiving conveyor 22 is provided at the same height as the lower horizontal passage (conveyor) 13 of the stacking device, and receives the lower flat screen B at the same height. This conveyor 22 is made up of magnetic rollers with multiple circumferential grooves lined up at appropriate intervals in the direction of travel, and the mutual spacing between the multiple circumferential grooves of each roller is matched to the maximum spacing between vertical bars of reinforcing bar cages determined by the standard. .
Therefore, according to the standard, the reinforcing bar flat mesh and the reinforcing bars are always fed into one of the roller circumferential grooves. In this embodiment, the rightmost reinforcing bar of the lower flat screen is inserted into the roller circumferential groove at the right end (left end in FIG. 3) and advanced. If the width of the flat screen is narrow, there will be no vertical streaks in the left roller circumferential groove.

下側平網Bが通路の右側寄りを進むのに合わせ
て、上側平網Aも右側へ寄せられるよう、第3図
の右(進行方向へ向えば左)側チエンコンベア2
1と、案内板23とは支持枠24を介して、基枠
25上を横移動する移動台25aに載つている。
Chain conveyor 2 is moved to the right (left in the direction of travel) in Fig. 3 so that as the lower flat mesh B moves toward the right side of the aisle, the upper flat mesh A is also moved to the right.
1 and the guide plate 23 are mounted on a moving table 25a that moves laterally on a base frame 25 via a support frame 24.

さて、上側平網Aが溶接装置W側にある図示し
ないストツパ又は検出器に当る所まで、左右のチ
エンコンベア21上へ乗り込んで停まつた所から
の動作は、拡大した第4図によつて説明する。
Now, the operation from the point where the upper flat mesh A hits the stopper or detector (not shown) on the welding device W side and stops on the left and right chain conveyor 21 is shown in the enlarged view of FIG. 4. explain.

鎖線で示す上側平網Aは、左右チエンコンベア
21,21上にかけ渡した形で、左右の案内板2
3,23に挟まれて載つている。この平網Aが停
まると、左右のチエンコンベア21をコンベア枠
26もろ共、外側へ開いて、平網Aを真下の
A′の位置まで落す。
The upper flat screen A shown by the chain line extends over the left and right chain conveyors 21, 21, and is connected to the left and right guide plates 2.
It is listed between 3 and 23. When the flat screen A stops, the left and right chain conveyors 21 and the conveyor frame 26 are opened outward, and the flat screen A is placed directly below.
Drop it to position A′.

左右へ開く距離は僅かでよいから、両側チエン
コンベアのコンベア枠26の水平支持材27を、
両側の各流体圧シリンダ28により抜きさしする
ようにしている。水平支持材27は、移動台25
上の支持枠24に固定した摺動受材29により支
持されて、抜きさし可能になつている。
Since the distance to open left and right is small, the horizontal support member 27 of the conveyor frame 26 of the chain conveyor on both sides is
The fluid pressure cylinders 28 on both sides are used for insertion and removal. The horizontal support member 27 is a moving base 25
It is supported by a sliding receiving member 29 fixed to the upper support frame 24, and can be inserted and removed.

コンベア枠26の内側に付けた垂直板は、平網
AをA′へ真すぐ落す落下案内板26aである。
A vertical plate attached to the inside of the conveyor frame 26 is a drop guide plate 26a that allows the flat screen A to fall straight onto A'.

落下した平網AをA′の所で受止めるのは左右
の水平受桟30である。この受桟30は左右それ
ぞれに、クランク腕31、クランク軸31a、そ
の駆動レバー31b、これを一斉駆動する水平棒
31c等により水平を保つて上下動し、クランク
腕31の回転角により、受桟30の高さも第5図
のように調整する。
The left and right horizontal support beams 30 catch the fallen flat net A at A'. This support bar 30 is moved up and down while keeping it horizontal by a crank arm 31, a crankshaft 31a, a drive lever 31b thereof, a horizontal bar 31c that drives all of them, etc. on the left and right sides. Adjust the height as shown in Figure 5.

第4図で右側の受桟30とその駆動機構は、チ
エンコンベア21もろ共、移動台25に載つて横
移動する。受桟30の両外側の落下案内板32
は、上部の落下案内板26aが外側に開いた時、
その真下に位置するようになるから、上側平網A
は終始、側縁を案内板に囲まれて正しく、真下に
落ち、下側平網Bの真上に止まる。上下平網A,
Bの重なりに前後のずれが生じないよう案内材を
加えたり、落下後の修正機構を加えてもよいが、
次の工程、つまり溶接位置へ上下網を引込んだ
際、正しい関係位置にし、第6図のような間隔片
Cを両側に押付け後、ロボツトにより溶接すれば
よい。
The receiving bar 30 on the right side in FIG. 4 and its driving mechanism, together with the chain conveyor 21, are placed on a moving table 25 and moved laterally. Fall guide plates 32 on both outer sides of the receiving bar 30
When the upper fall guide plate 26a opens outward,
Since it will be located directly below it, the upper flat mesh A
From beginning to end, the side edges are surrounded by guide plates and fall directly below, stopping directly above the lower flat screen B. Upper and lower flat mesh A,
A guide material may be added to prevent front and back deviations from occurring in the overlap of B, or a correction mechanism may be added after a fall.
In the next step, that is, when the upper and lower meshes are drawn into the welding position, they should be placed in the correct relative position, and after pressing the spacing pieces C on both sides as shown in FIG. 6, welding can be performed by a robot.

以上、一実施例について説明したが、この発明
は実施条件に応じて、担当技術者の公知技術によ
り適宜変化、応用が行われるのは当然で、要は一
定間隔で送られた上下平網を溶接装置Wへ入れる
前に、そのまゝの高さで上下に受止め、上側平網
を真下へ落せるようにすればよいのである。
Although one embodiment has been described above, it is natural that this invention can be modified and applied as appropriate depending on the implementation conditions and the well-known techniques of the engineer in charge. Before putting it into the welding device W, it is sufficient to receive it vertically at the same height so that the upper flat screen can be dropped straight down.

<発明の効果> この発明は従来、全自動鉄筋篭製造装置は最も
需要の多い寸法の鉄筋篭を量産する専用装置とさ
れ、これを多種類の寸法のものに応用する事は不
可能とした常識を覆えした。
<Effects of the Invention> This invention has made it clear that conventionally, fully automatic reinforcing bar cage manufacturing equipment was considered to be a specialized device for mass producing reinforcing bar cages of the most demanded dimensions, and that it was impossible to apply this to products of many different dimensions. It defied common sense.

従来の専用装置を汎用装置にする最大の問題点
は、上下一定間隔で送られてくる平網を、所要寸
法の間隔に変えるため、装置の占有空間、敷地を
従来より大きくしないで目的を達する所にあつ
た。この発明は、従来、重ね装置で上下に重ねた
平網を、正しい上下関係に直して溶接部へ送込ん
でいた修正用上下コンベアを、上下間隔調整機構
に変える事により目的を達した。しかも、上側平
網を落下させる工程は、溶接のため上下平網を一
たん停め、間欠的に溶接位置へ進める間の停止期
間中に行なわれるから、間隔調整のために余分な
時間を要しない能率上の効果も大きい。
The biggest problem in converting a conventional specialized device into a general-purpose device is that the flat screen sent at regular intervals above and below is changed to the required spacing, so the purpose can be achieved without making the space and site occupied by the device larger than before. It was there. This invention has achieved its purpose by replacing the correction vertical conveyor, which conventionally used a stacking device to correct the vertical relationship between the flat screens stacked one above the other and then sending them to the welding part, to a vertical interval adjustment mechanism. Moreover, the process of dropping the upper flat screen is carried out during the stopping period when the upper and lower flat screens are temporarily stopped for welding and then intermittently advanced to the welding position, so no extra time is required to adjust the spacing. It also has a large efficiency effect.

上下平網を最大篭厚みに合わせた上下間隔で正
しく重ねて送り、下側平網はそのまゝの高さで溶
接準備位置に受入れ、上側平網もそのまゝの高さ
で同位置に受入れた後、後者を真下へ落下させ、
所要高さの受桟に受止めるこの発明の間隔調整機
構は、上述の空間的、時間的効果のほか、大きな
コンクリート版用鉄筋篭を作る平網を重力だけで
位置決めする最も簡素有効な手段である。
The upper and lower flat screens are fed in a stacked manner with a vertical interval that matches the maximum thickness of the basket, and the lower flat screen is received at the welding preparation position at the same height, and the upper flat screen is also placed at the same position at the same height. After accepting it, let the latter fall directly below,
In addition to the spatial and temporal effects mentioned above, the spacing adjustment mechanism of the present invention, which is received by a receiving beam of the required height, is the simplest and most effective means for positioning the flat mesh that makes up the reinforcing bar cage for large concrete slabs using only gravity. .

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明要部の平面図、第2図はその
立面図、第3図は同じく拡大した側面図、第4図
は第3図の拡大詳細図、第5図は水平受桟の高さ
調整機構説明図、第6図は製品の一部斜視図であ
る。 12…上段水平通路、12…下段水平通路、2
0は…間隔調整機構、21…チエンコンベア、2
2…下側水平コンベア、28…流体圧コンベア、
30…水平受桟。
Fig. 1 is a plan view of the main part of this invention, Fig. 2 is an elevation view thereof, Fig. 3 is an enlarged side view thereof, Fig. 4 is an enlarged detailed view of Fig. 3, and Fig. 5 is a horizontal support beam. FIG. 6, which is an explanatory diagram of the height adjustment mechanism, is a partial perspective view of the product. 12...Upper horizontal passage, 12...Lower horizontal passage, 2
0...interval adjustment mechanism, 21...chain conveyor, 2
2...Lower horizontal conveyor, 28...Fluid pressure conveyor,
30...Horizontal pier.

Claims (1)

【特許請求の範囲】 1 同寸法の二枚の鉄筋平網を上下間隔調整機構
により所要間隔で上下に正しく重ね、そのまゝ間
隔片溶接部へ入れて一体化する鉄筋篭製造装置で
あつて、 上記上下間隔調整機構は、最大篭厚みに合わせ
た上下間隔で二枚の平網を水平に進め、上記溶接
部付属の停止材に突き当てる上下段コンベアと、
これらの中間にある左右の水平受棧又は受コンベ
アとを備え、 上記各コンベア、受棧と付属する案内板はすべ
て、片側の固定支持枠と、これに接近離反できる
可動支持枠とで支持され、篭幅に応じて可動支持
枠の位置を変えるようにした事、 上記上段コンベアは左右一対のチエンコンベア
であつて、左右の案内板により横移動不能にした
上段平網を、上記受棧又は受コンベア上に落すた
め、上記チエンコンベアを左右へ開く左右のコン
ベア枠駆動機構を有する事、及び、 上記水平棧又は受コンベアは、上記各支持枠の
各複数箇所に軸支されたクランク腕端により、水
平を保つて上下動可能に支持され、左右の垂直案
内板間に落下した上段平網を、下段平網の上方、
所要間隔の位置に受止められるようにした事、 を特徴とする鉄筋篭製造装置。
[Scope of Claims] 1. A reinforcing bar cage manufacturing device in which two reinforcing bar flat meshes of the same size are correctly stacked one on top of the other at a required interval using a vertical interval adjustment mechanism, and then inserted as they are into a welded part of the interval pieces to be integrated. , The vertical interval adjustment mechanism includes an upper and lower conveyor that horizontally advances two flat nets at a vertical interval corresponding to the maximum basket thickness and abuts against the stop material attached to the welding part;
It is equipped with left and right horizontal supports or receiving conveyors located between these, and each of the above-mentioned conveyors, supports, and attached guide plates are all supported by a fixed support frame on one side and a movable support frame that can approach and move away from this. , the position of the movable support frame is changed according to the width of the basket; It has a left and right conveyor frame drive mechanism that opens the chain conveyor to the left and right in order to drop the chain onto the receiving conveyor, and the horizontal rail or receiving conveyor has a crank arm end that is pivotally supported at multiple locations on each of the supporting frames. The upper flat net, which has fallen between the left and right vertical guide plates, is supported so that it can move up and down while maintaining its horizontal position.
A reinforcing bar cage manufacturing device characterized by being able to be received at positions at required intervals.
JP28413286A 1986-12-01 1986-12-01 Device for manufacturing reinforce cage Granted JPS63140735A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28413286A JPS63140735A (en) 1986-12-01 1986-12-01 Device for manufacturing reinforce cage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28413286A JPS63140735A (en) 1986-12-01 1986-12-01 Device for manufacturing reinforce cage

Publications (2)

Publication Number Publication Date
JPS63140735A JPS63140735A (en) 1988-06-13
JPH0230774B2 true JPH0230774B2 (en) 1990-07-09

Family

ID=17674580

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28413286A Granted JPS63140735A (en) 1986-12-01 1986-12-01 Device for manufacturing reinforce cage

Country Status (1)

Country Link
JP (1) JPS63140735A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5347343A (en) * 1976-10-13 1978-04-27 Mitsubishi Heavy Ind Ltd Process for fabricating threeedimentioned metal mesh
JPS5651315A (en) * 1979-10-01 1981-05-08 Toray Eng Co Ltd Reinforced arrangement assembling device for concrete board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5347343A (en) * 1976-10-13 1978-04-27 Mitsubishi Heavy Ind Ltd Process for fabricating threeedimentioned metal mesh
JPS5651315A (en) * 1979-10-01 1981-05-08 Toray Eng Co Ltd Reinforced arrangement assembling device for concrete board

Also Published As

Publication number Publication date
JPS63140735A (en) 1988-06-13

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