JPS63140735A - Device for manufacturing reinforce cage - Google Patents
Device for manufacturing reinforce cageInfo
- Publication number
- JPS63140735A JPS63140735A JP28413286A JP28413286A JPS63140735A JP S63140735 A JPS63140735 A JP S63140735A JP 28413286 A JP28413286 A JP 28413286A JP 28413286 A JP28413286 A JP 28413286A JP S63140735 A JPS63140735 A JP S63140735A
- Authority
- JP
- Japan
- Prior art keywords
- cage
- reinforce
- flat
- conveyor
- flat net
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 17
- 230000003014 reinforcing effect Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 abstract description 2
- 239000000945 filler Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 4
- 238000012937 correction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
この発明はコンクリート版等に内蔵させる鉄筋篭の製造
装置に関し、特に同寸法の二枚の鉄筋平網を、所要間隔
て上下に重ね、両側間隔片溶接部へ送れるようにする上
下平網間隔調整機構をもつ事を主な特徴とする。[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to an apparatus for manufacturing a reinforcing bar basket built into a concrete slab, etc., and in particular, two reinforcing bar cages of the same size are stacked one on top of the other at a required interval, and both sides are The main feature is that it has an adjustment mechanism for the gap between the upper and lower flat meshes, which allows the mesh to be fed to the welding part of the spacer piece.
〈従来の技術〉
はソ全自動で箱形鉄筋籠を作る従来の装置としては特公
昭５３−２２０６２ｒ補強鉄筋籠の製造方法およびその
装置」がある。<Prior Art> As a conventional apparatus for manufacturing box-shaped reinforcing bar cages in a fully automated manner, there is a Japanese Patent Publication No. 53-22062R titled ``Method and Apparatus for Manufacturing Reinforced Reinforced Bar Cages''.
〈発明が解決しようとする問題点〉
上記特許発明は、鉄筋を供給すれば、箱形鉄筋籠ができ
てくるものであるが、鉄筋篭の寸法は原則として一種類
である。<Problems to be Solved by the Invention> In the above patented invention, a box-shaped reinforcing bar cage is produced by supplying reinforcing bars, but the dimensions of the reinforcing bar cage are, in principle, one type.
この発明は、製品である鉄筋篭の寸法を可変とし、特に
寸法可変化か難しい籠厚みを自由に変えられる事、その
ために敷地をふやさない事を開発目標とした。The development goal of this invention was to make the dimensions of the product, the reinforcing bar cage, variable, and in particular to be able to freely change the thickness of the cage, which is difficult to change in dimensions, without increasing the amount of land required.
く問題点を解決するための手段〉
この発明の鉄筋篭製造装置は、上下同寸法の長方形鉄筋
平網に両側間隔片を溶接して箱形鉄筋籠とする装置にお
いて、最大魔厚みに合わせた上下間隔をもつ上下段水平
通路、その上段水平通路に寝かし送られた上側平網を、
そのま＼の高さに受入れる左右一対の桟またはコンベア
、この一対の桟またはコンベアを一斉に外側へ開いて、
上記上側平網を真下へ落下させる開閉機構、落下した上
記平網を受止める、高さ調節機構つきの水平受桟または
コンベア、及び、上記下段水平通路の下側平網を、その
ま＼の高さに受入れる下側水平コンベアまたは桟からな
る上下平網間隔調整機構を備えることを特徴とする。Means for Solving the Problems〉 The reinforcing bar cage manufacturing apparatus of the present invention is an apparatus for making a box-shaped reinforcing bar cage by welding spacing pieces on both sides to a rectangular reinforcing bar flat mesh having the same dimensions on the top and bottom. The upper and lower horizontal passages have a vertical interval, and the upper flat screen that is laid down and sent to the upper horizontal passage,
A pair of left and right crosspieces or conveyors are accepted at the same height, and the pair of crosspieces or conveyors are opened outward all at once.
An opening/closing mechanism that allows the upper flat net to drop directly below, a horizontal support beam or conveyor with a height adjustment mechanism that catches the fallen flat net, and a lower flat net in the lower horizontal passage that keeps the lower flat net at the same height. It is characterized by having an upper and lower flat screen interval adjustment mechanism consisting of a lower horizontal conveyor or crosspiece that receives the screen.
〈作 用〉
従来通り長方形鉄筋平網を二枚−組で、同寸法に作り、
上下段定間隔の水平通路にそれぞれを寝かし１間隔片溶
接部へ送るのであるが、この発明では溶接部へ送る前に
、上下平網間隔調整機構により、上下平網の間隔を所要
籠厚みに合わせる。〈Function〉 As before, two sets of rectangular reinforcing bar flat mesh are made with the same dimensions.
Each of the upper and lower tiers is placed in a horizontal passage spaced at regular intervals and sent to the welding part of the pieces at one interval.In this invention, before sending to the welding part, the interval between the upper and lower flat meshes is adjusted to the required thickness using a spacing adjustment mechanism for the upper and lower flat meshes. match.
その上下間隔調整機構は、最大渣厚みに合わせた定間隔
の上下段通路から来る平網を、そのま＼の高さで、上下
それぞれのコンベアまたは桟上に受入れて停め、上側平
網だけは、これを受入れた一対の桟またはコンベアを一
斉に外側に開いて真下へ落し、その真下で必要な高さに
調節された受桟またはコンベア上に受止める事により、
先に停止した下側平網との間隔を所要寸法にするのであ
る。The vertical interval adjustment mechanism accepts and parks the flat nets coming from the upper and lower passages at regular intervals according to the maximum residue thickness on the upper and lower conveyors or crosspieces at the same height. , by opening the pair of bars or conveyors that received it all at once, dropping it straight down, and catching it directly below on the receiving bar or conveyor adjusted to the required height.
The distance from the lower flat screen that stopped earlier is set to the required size.
〈実 施 例〉
第１．２図はこの発明の鉄筋篭製造装置の要部を示すも
ので、従来どおり左右に並んで送られた長方形鉄筋平網
を１８０＠転回させて上下段に重ねる重ね装置をｌＯｌ
その重ね装置１０により送り込まれた上下平網の上下間
隔を所要寸法に変えて停める上下間隔調整機構を２０、
この間隔調整機構２０内の上下平網を間欠的に引入れて
、両側間隔片を溶接し、鉄筋篭として完成する溶接装置
なＷとしている。<Example> Fig. 1.2 shows the main parts of the reinforcing bar cage manufacturing apparatus of the present invention, in which the rectangular reinforcing bar flat nets fed side by side as in the past are turned 180@ and stacked in upper and lower stages. Remove the device
A vertical interval adjustment mechanism 20 that changes the vertical interval of the upper and lower flat nets fed by the stacking device 10 to a required dimension and stops them;
The upper and lower flat meshes in the interval adjustment mechanism 20 are intermittently drawn in to weld the spacing pieces on both sides, thereby creating a welding device W that completes the reinforcing bar cage.
重ね装置ｌＯは右側を進む平網を、反転腕１１により左
側の上段コンベア１２上に移し、下段コンベア１３上の
下側平網の上方に重ね置〈従来通りのものであるが、た
望上下段コンベア１２．１３を最大籠厚みに合わせた上
下間隔にして、上下平網間を最大に離している。溶接装
置Ｗは間隔片供給、位置決め、抵抗溶接の各工程設備を
まとめた在来のもので、説明を略す。The stacking device 1O transfers the flat screen moving on the right side onto the upper conveyor 12 on the left side by the reversing arm 11, and stacks it above the lower flat screen on the lower conveyor 13. The lower stage conveyors 12 and 13 are arranged at a vertical interval corresponding to the maximum cage thickness to maximize the distance between the upper and lower flat screens. The welding device W is a conventional device that includes process equipment for supplying spacing pieces, positioning, and resistance welding, and a description thereof will be omitted.
さて間隔調整機構２０は、その側面を第３図に示すが、
最上部に重ね装置上段水平通路（コンベア）１２と同じ
高さで、上側平網Ａをそのま＼の高さで受入れる左右一
対のチェンコンベア２１゜２１をもつ。その真下には重
ね装置下段水平通路（コンベア）１３と同じ高さで、下
側平網Ｂをそのま＼の高さで受入れる下側受入コンベア
２２を備える。このコンベア２２は複数周溝つきマグネ
ットローラを進行方向へ適当間隔で並べ敷いたもので、
各ローラ複数周溝の相互間隔は、規格で決められた鉄筋
篭縦筋の最小間隔に合わせである。従って、規格上、鉄
筋平網の鉄筋は必ず、どれかのローラ周溝に入って送ら
れるようになっている。なお、この実施例では下側平網
の最も右側の鉄筋は右端（第３図では左端）のローラ周
溝へ入れて進めるようにしている。平網の幅が狭い場合
、左側のローラ周溝には縦筋が入らない。Now, the side view of the interval adjustment mechanism 20 is shown in FIG.
At the top, there is a pair of left and right chain conveyors 21, 21 which are at the same height as the upper horizontal passageway (conveyor) 12 of the stacking device and which receive the upper flat screen A at the same height. Immediately below it, a lower receiving conveyor 22 is provided at the same height as the lower horizontal passage (conveyor) 13 of the stacking device, and receives the lower flat screen B at the same height. This conveyor 22 is made up of a plurality of grooved magnetic rollers lined up at appropriate intervals in the direction of travel.
The mutual spacing between the plurality of circumferential grooves of each roller is adjusted to the minimum spacing between the longitudinal bars of the reinforcing bar cage determined by the standard. Therefore, according to the standard, the reinforcing bars of the reinforcing bar flat mesh are always fed into one of the roller circumferential grooves. In this embodiment, the rightmost reinforcing bar of the lower flat screen is inserted into the roller circumferential groove at the right end (left end in FIG. 3) and advanced. If the width of the flat screen is narrow, there will be no vertical streaks in the left roller circumferential groove.
下側平網Ｂが通路の右側寄りを進むのに合わせて、上側
平網Ａも右側へ寄せられるよう、第３図の右（進行方向
へ向えば左）側チェンコンベア２１と、案内板２３とは
支持枠２４を介して、基枠２５上を横移動する移動台２
５ａに載っている。In order to move the upper flat mesh A to the right side as the lower flat mesh B moves toward the right side of the passage, the chain conveyor 21 on the right side (left in the direction of travel) in FIG. 3 and the guide plate 23 are installed. is a moving table 2 that moves laterally on a base frame 25 via a support frame 24.
It is listed in 5a.
さて、上側平網Ａが溶接装置Ｗ側にある図示しないスト
ッパ又は検出器に当る所まで、左右のチェンコンベア２
１上へ乗り込んで停まった所からの動作は、拡大した第
４図によって説明する。Now, the left and right chain conveyor 2
1. The operation from the point where the vehicle stops after getting on top of the vehicle will be explained with reference to an enlarged view of FIG.
鎖線で示す上側平網Ａは、左右チェンコンベア２１．２
１上にかけ渡した形で、左右の案内板２３．２３に挟ま
れて載っている。この平網Ａが停まると、左右のチェン
コンベア２１をコンベア枠２６もろ共、外側へ開いて、
平網Ａを真下のＡ′の位置まで落す。The upper flat screen A shown by the chain line is the left and right chain conveyor 21.2.
1, and is placed between the left and right guide plates 23 and 23. When the flat net A stops, the left and right chain conveyors 21, together with the conveyor frame 26, are opened outward.
Drop the flat screen A to the position A' directly below.
左右へ開く距離は僅かでよいから、両側チェンコンベア
のコンベア枠２６の水平支持材２７を。The horizontal support member 27 of the conveyor frame 26 of the chain conveyor on both sides is sufficient because the distance to open left and right is small.
両側の各流体圧シリンダ２８により抜きさしするように
している。水平支持材２７は、移動台２５上の支持枠２
４に固定した摺動受材２９により支持されて、抜きさし
可能になっている。The fluid pressure cylinders 28 on both sides are used for insertion and removal. The horizontal support member 27 is a support frame 2 on the moving table 25.
It is supported by a sliding receiving member 29 fixed to 4 and can be inserted and removed.
コンベア枠２６の内側に付けた垂直板は、平網ＡをＡ′
へ真すぐ落す落下案内板２６ａである。The vertical plate attached to the inside of the conveyor frame 26 has a flat mesh A'
This is the drop guide plate 26a for dropping straight down.
落下した平網ＡをＡ′の所で受止めるのは左右の水平受
桟３０である。この受桟３０は左右それぞれに、クラン
ク腕３１、クランク軸３１ａ、その駆動レバー３１ｂ、
これを−斉駆動する水平棒３１０等により水平を保って
上下動し、クランク腕３１の回転角により、受桟３０の
高さも第５図のように調整する。The left and right horizontal support bars 30 catch the fallen flat net A at A'. This receiving piece 30 has a crank arm 31, a crank shaft 31a, a drive lever 31b,
This is moved up and down while keeping it horizontal by a horizontal rod 310 or the like that is simultaneously driven, and the height of the support beam 30 is adjusted as shown in FIG. 5 by the rotation angle of the crank arm 31.
第４図で右側の受桟３０とその駆動機構は。In Fig. 4, the right side crosspiece 30 and its drive mechanism are shown.
チェンコンベア２１もろ共、移動台２５に載って横移動
する。受桟３０の両外側の落下案内板３２は、上部の落
下案内板２６ａが外側に開いた時、その真下に位置する
ようになるから、上側平網Ａは終始、側縁を案内板に囲
まれて正しく、真下に落ち、下側平網Ｂの真上に止まる
。上下平網Ａ、Ｂの重なりに前後のずれが生じないよう
案内材を加えたり、落下後の修正機構を加えてもよいが
、次の工程、つまり溶接位置へ上下網を引込んだ際、正
しい関係位置にし、第６図のような間隔片Ｃを両側に押
付は後、ロボットにより溶接すればよい。Both the chain conveyor 21 and the conveyor 21 are placed on a moving table 25 and moved laterally. Since the falling guide plates 32 on both outside sides of the receiving bar 30 are positioned directly below the upper falling guide plate 26a when it opens outward, the upper flat screen A is surrounded by the guide plates on its side edges from beginning to end. correctly, it falls directly below and stops directly above the lower flat screen B. Although it is possible to add a guide material or a correction mechanism after falling to prevent front and back deviations from occurring when the upper and lower flat nets A and B overlap, the next step, that is, when the upper and lower nets are pulled into the welding position, After setting the parts in the correct position and pressing the spacer pieces C on both sides as shown in FIG. 6, welding can be performed using a robot.
以上、一実施例について説明したが、この発明は実施条
件に応じて、担当技術者の公知技術により適宜変化、応
用が行われるのは当然で、上下平網間隔調整機構２０の
左右一対の開閉回部なチェンコンベア２１．２１や、下
側水平コンベア２２を、受入れ駆動作用のない桟にし、
受入れ駆動は別の駆動機構によってもよい。要は一定間
隔で送られた上下平網を溶接装置Ｗ入れる前に、そのま
＼の高さで上下に受止め、上側平網を真下へ落せるよう
にすればよいのである。Although one embodiment has been described above, it is natural that this invention can be modified and applied as appropriate depending on the implementation conditions and the well-known techniques of the engineer in charge. The rotating chain conveyor 21, 21 and the lower horizontal conveyor 22 are made into crosspieces that do not have a receiving drive function.
The receiving drive may be provided by a separate drive mechanism. The point is that before inserting the upper and lower flat screens sent at regular intervals into the welding device W, it is sufficient to receive them vertically at the same height so that the upper flat screen can be dropped straight down.
その真下へ落ちた上側平網Ａを所要高さで受止める水平
受桟３０やその高さ調節機構も１機械技術者は多様に設
計するはずである。A mechanical engineer should also design the horizontal support bar 30 that catches the upper flat net A that has fallen directly below it at a required height, and its height adjustment mechanism in various ways.
〈発明の効果）
この発明は従来、全自動鉄筋籠製造装置は最も需要の多
い寸法の鉄筋籠を量産する専用装置とされ、これを多種
類の寸法のものに応用する事は不可能とした常識を覆え
した。<Effects of the Invention> This invention has been made based on the fact that conventionally, fully automatic reinforcing bar cage manufacturing equipment was considered to be a dedicated device for mass producing reinforcing bar cages of the most demanded dimensions, and that it was impossible to apply this to products of many different dimensions. It defied common sense.
従来の専用装置を汎用装置にする最大の問題点は、上下
一定間隔で送られてくる平網を、所要寸法の間隔に変え
るため、装置の占有空間、敷地を従来より大きくしない
で目的を達する所にあった。この発明は、従来、重ね装
置で上下に重ねた平網を、正しい上下関係に直して溶接
部へ送込んでいた修正用上下コンベアを、上下間隔調整
機構に変える事により目的を達した。しかも、上側平網
を落下させる工程は、溶接のため上下平網を−たん停め
、間欠的に溶接位置へ進める間の停止期間中に行なわれ
るから、間隔調整のために余分な時間を要しない能率上
の効果も大きい。The biggest problem in converting a conventional specialized device into a general-purpose device is that the flat screen sent at regular intervals above and below is changed to the required spacing, so the purpose can be achieved without making the space and site occupied by the device larger than before. It was there. This invention has achieved its purpose by replacing the correction vertical conveyor, which conventionally used a stacking device to correct the vertical relationship between the flat screens stacked one above the other and then sending them to the welding part, to a vertical interval adjustment mechanism. Moreover, the process of dropping the upper flat screen is carried out during the stopping period when the upper and lower flat screens are temporarily stopped for welding and are intermittently advanced to the welding position, so no extra time is required to adjust the spacing. It also has a large efficiency effect.
上下平網を最大籠厚みに合わせた上下間隔で送り、下側
平網はそのま＼の高さで溶接準備位置に受入れ、上側平
網もそのま＼の高さで同位置に受入れた後、後者を真下
へ落下させ、所要高さの受桟に受止めるこの発明の間隔
調整機構は、上述の空間的、時間的効果のほか、大きな
コンクリート版用鉄筋籠を作る平網を重力だけで位置決
めする最も簡素有効な手厳である。After feeding the upper and lower flat screens at a vertical interval that matches the maximum cage thickness, the lower flat screen is received at the welding preparation position at the same height, and the upper flat screen is also received at the same position at the same height. The spacing adjustment mechanism of this invention, which allows the latter to fall straight down and receive it on a receiving bar of the required height, has the above-mentioned spatial and temporal effects, as well as the ability to position the flat mesh that makes up the reinforcing bar cage for large concrete slabs using gravity alone. This is the simplest and most effective method to use.
第１図はこの発明要部の平面図、第２図はその立面図、
第３図は同じく拡大した側面図、第４図は第３図の拡大
詳細図、第５図は水平受桟の高さ調整機構説明図、第６
図は製品の一部斜視図である。
１２・・・上段水平通路、１３・・・下段水平通路、２
０は・・・間隔調整機構、２１・・・チェンコンベア、
２２・・・下側水平コンベア、２８・・・流体圧コンベ
ア、３０・・・水平受桟。Figure 1 is a plan view of the main part of this invention, Figure 2 is an elevation view thereof,
Fig. 3 is an enlarged side view, Fig. 4 is an enlarged detailed view of Fig. 3, Fig. 5 is an explanatory diagram of the height adjustment mechanism of the horizontal support beam, and Fig. 6 is an enlarged side view.
The figure is a partial perspective view of the product. 12... Upper horizontal passage, 13... Lower horizontal passage, 2
0...interval adjustment mechanism, 21...chain conveyor,
22...Lower horizontal conveyor, 28...Fluid pressure conveyor, 30...Horizontal support beam.
Claims (1)
形鉄筋籠とする装置において、 最大籠厚みに合わせた上下間隔をもつ上下段水平通路、 その上段水平通路に寝かし送られた上側平網を、そのま
ゝの高さに受入れる左右一対の桟またはコンベア、 この一対の桟またはコンベアを一斉に外側へ開いて、上
記上側平網を真下へ落下させる開閉機構、 落下した上記平網を受止める、高さ調節機構つきの水平
受桟またはコンベア、及び、 上記下段水平通路の下側平網を、そのまゝの高さに受入
れる下側水平コンベアまたは桟、 からなる上下平網間隔調整機構を備えることを特徴とす
る鉄筋籠製造装置。[Scope of Claims] In an apparatus for making a box-shaped reinforcing bar cage by welding spacing pieces on both sides to a rectangular reinforcing bar flat mesh having the same dimensions on the top and bottom, there is provided an upper and lower horizontal passage having a vertical interval corresponding to the maximum thickness of the cage, and an upper horizontal passage therein. A pair of left and right crosspieces or conveyors that receive the upper flat screen that has been sent to the upper side at the same height, and an opening/closing mechanism that opens the pair of crosspieces or conveyors outward all at once and causes the upper flat screen to fall directly below. , a horizontal receiving frame or conveyor with a height adjustment mechanism that receives the fallen flat net, and a lower horizontal conveyor or crosspiece that receives the lower flat net of the lower horizontal passage at the same height. A reinforcing bar cage manufacturing device characterized by being equipped with an upper and lower flat mesh interval adjustment mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28413286A JPS63140735A (en) | 1986-12-01 | 1986-12-01 | Device for manufacturing reinforce cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28413286A JPS63140735A (en) | 1986-12-01 | 1986-12-01 | Device for manufacturing reinforce cage |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63140735A true JPS63140735A (en) | 1988-06-13 |
| JPH0230774B2 JPH0230774B2 (en) | 1990-07-09 |
Family
ID=17674580
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28413286A Granted JPS63140735A (en) | 1986-12-01 | 1986-12-01 | Device for manufacturing reinforce cage |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63140735A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5347343A (en) * | 1976-10-13 | 1978-04-27 | Mitsubishi Heavy Ind Ltd | Process for fabricating threeedimentioned metal mesh |
| JPS5651315A (en) * | 1979-10-01 | 1981-05-08 | Toray Eng Co Ltd | Reinforced arrangement assembling device for concrete board |
-
1986
- 1986-12-01 JP JP28413286A patent/JPS63140735A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5347343A (en) * | 1976-10-13 | 1978-04-27 | Mitsubishi Heavy Ind Ltd | Process for fabricating threeedimentioned metal mesh |
| JPS5651315A (en) * | 1979-10-01 | 1981-05-08 | Toray Eng Co Ltd | Reinforced arrangement assembling device for concrete board |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0230774B2 (en) | 1990-07-09 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |