JPH02229100A - Decorative panel and production thereof - Google Patents
Decorative panel and production thereofInfo
- Publication number
- JPH02229100A JPH02229100A JP4987989A JP4987989A JPH02229100A JP H02229100 A JPH02229100 A JP H02229100A JP 4987989 A JP4987989 A JP 4987989A JP 4987989 A JP4987989 A JP 4987989A JP H02229100 A JPH02229100 A JP H02229100A
- Authority
- JP
- Japan
- Prior art keywords
- photo
- photograph
- resin
- release agent
- back plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000000057 synthetic resin Substances 0.000 claims abstract description 7
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 7
- 239000011347 resin Substances 0.000 claims description 19
- 229920005989 resin Polymers 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 239000002990 reinforced plastic Substances 0.000 claims description 9
- 239000012779 reinforcing material Substances 0.000 claims description 6
- 239000006082 mold release agent Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 4
- 239000012780 transparent material Substances 0.000 claims 1
- 238000005562 fading Methods 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 229920000178 Acrylic resin Polymers 0.000 abstract description 3
- 239000004925 Acrylic resin Substances 0.000 abstract description 3
- 229920005668 polycarbonate resin Polymers 0.000 abstract description 2
- 239000004431 polycarbonate resin Substances 0.000 abstract description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 abstract 2
- 239000011151 fibre-reinforced plastic Substances 0.000 abstract 2
- 238000010030 laminating Methods 0.000 abstract 1
- 238000002845 discoloration Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 235000010724 Wisteria floribunda Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Landscapes
- Sheet Holders (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野］
この発明はカラータイルと同一または類似した使い方を
なす写真封入の装飾パネルと、その製造方法に関するも
のである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a decorative panel containing a photograph, which is used in the same or similar manner as a color tile, and a method for manufacturing the same.
従来、花等の装飾模様を入れたカラータイルは一般に知
られている。Conventionally, color tiles with decorative patterns such as flowers are generally known.
前記従来のカラータイルは、タイル素板の表面に花等の
装飾模様を描き上薬を塗って焼いたものであるから、装
飾模様の描画やタイル焼に熟練を要し、その製造に時間
がかかって製品コストが非常に高くなること、焼成タイ
ルは強度が弱く割れ易いので、歩道に敷き詰めたりマン
ホール蓋に取付けたりして使用することはできないこと
等の問題があった。The conventional color tiles described above are made by drawing decorative patterns such as flowers on the surface of the tile base plate, applying a varnish, and firing it. Therefore, it requires skill to draw the decorative pattern and to bake the tiles, and it takes time to manufacture them. This has led to problems such as extremely high product costs, and because fired tiles have low strength and break easily, they cannot be used by laying them on sidewalks or attaching them to manhole covers.
この発明は前記従来の問題を解消するために発明された
もので、その第１の目的は強度的にも耐水・耐候性にも
優れ、しかも変退色の問題も生じない美麗なカラープリ
ント写真封入の装飾パネルを提供することにあり、また
第２の目的は前記装飾パネルを特別な熟練を要すること
なく容易に且つ安価に製造することができる写真入り装
飾パネルの製造方法を提供することにある。This invention was invented to solve the above-mentioned conventional problems, and its first purpose is to provide beautiful color printed photographs that are excellent in strength, water resistance, and weather resistance, and do not cause problems of discoloration or fading. A second object of the present invention is to provide a method for manufacturing a decorative panel with a photograph, which allows the decorative panel to be manufactured easily and inexpensively without requiring special skill. .
前記第１の目的を達成するために、本発明の装飾パネル
は、強化プラスチックで形成される裏面板１と、特殊印
画紙に適宜の写真画像Ｐを焼付けた変退色の極めて少な
い光堅牢性を有するカラープリント写真２と、強度が強
くて耐候性のある透明な合成樹脂で形成される写真表面
被覆材３とを、前記裏面板１と写真表面被覆材３との間
にカラープリント写真２が完全密封されるように積層体
化させたものである。In order to achieve the first object, the decorative panel of the present invention has a back plate 1 made of reinforced plastic, and a suitable photographic image P printed on special photographic paper to ensure light fastness with extremely little discoloration or fading. The color printed photograph 2 is placed between the back plate 1 and the photographic surface covering material 3, and the photographic surface covering material 3 is made of strong and weather-resistant transparent synthetic resin. It is laminated to be completely sealed.
また、前記第２の目的を達成するために、本発明の装飾
パネル製造方法は、表面が平滑な台板４の上に離型剤６
を塗布する離型剤塗布工程と、台板４表面に塗布された
離型剤６の上面及びカラプリント写真２の画像側表面に
耐候性のある透明合成樹脂の写真表面被覆材３を形成す
るためのゲル状樹脂３ａ、 ３ｂを塗布し前記写真２を
裏返して写真塗布樹脂３ｂと台板塗布樹脂３ａが接着す
るように写真貼着する写真貼付は工程と、この貼着写真
２の印画紙裏面となる上面側に強化プラスチックの裏面
板１を補強材ａの介入及びゲル状樹脂１ａ、 ｌｂ・・
・の数回塗りによって形成する裏面板形成工程と、この
裏面板形成後に写真封入の装飾板７と前記台板４を離型
剤６部分から剥離させるパネル分離工程との少なくとも
４工程を経て、前記のような写λ封大の装飾パネルを製
造するようにしたものである。In addition, in order to achieve the second object, the method for manufacturing a decorative panel of the present invention includes applying a release agent 6 on a base plate 4 having a smooth surface.
A release agent coating step of applying a weather-resistant transparent synthetic resin on the upper surface of the release agent 6 applied to the surface of the base plate 4 and the image side surface of the color print photograph 2 is formed. Applying gel-like resins 3a and 3b for the photo pasting, turning the photo 2 over, and pasting the photo so that the photo coating resin 3b and the base plate coating resin 3a adhere to each other. A reinforced plastic back plate 1 is attached to the upper surface side, which is the back surface, with the intervention of reinforcing material a and gel-like resin 1a, lb...
After at least four steps: a back plate forming step in which the back plate is formed by coating several times, and a panel separation step in which the decorative plate 7 containing the photograph and the base plate 4 are peeled off from the part of the release agent 6 after the back plate is formed. The present invention is designed to manufacture a decorative panel of the size of a photobook as described above.
前記構成の装飾パネルは、カラープリント写真２のバッ
クアツプ材となる裏面板１が強度の強い強化プラスチッ
ク（ＦＲＰ）で形成されているので、従来の焼成タイル
に比べ強度的に優れ割れ難いという特性を有し、この写
真封入の装飾パネルを歩道に敷き詰めたりマンホール蓋
に取付けたすして使用してもパネル割れ等の問題は生じ
ない。In the decorative panel having the above structure, the back plate 1, which is the backing material for the color print photo 2, is made of strong reinforced plastic (FRP), so it has superior strength and is less likely to break compared to conventional fired tiles. Therefore, problems such as panel cracking will not occur even if this decorative panel with photographs is used by laying it on a sidewalk or attaching it to a manhole cover.
また、この写真封入の装飾パネルは写真自体が特殊印画
紙に適宜の写真画像を焼付けた変退色の極めて少ない光
堅牢性を有するカラープリント写真２となっており、し
かもこの写真表面が耐候性のある強度の強い透明合成樹
脂の表面被覆材３て完全密封状態に被覆されているので
、耐水・耐候性に優れ前記写真２の変退色の問題も生じ
ない。In addition, the decorative panel containing this photograph is a color print photograph 2, which has an appropriate photographic image printed on special photographic paper and has extremely light fastness with minimal discoloration and fading, and the surface of this photograph is weather resistant. Since the surface covering material 3 is made of a strong transparent synthetic resin and is completely sealed, it has excellent water resistance and weather resistance, and does not cause the problem of discoloration and fading as in the photograph 2.
更に、本発明の装飾パネル製造方法によると、前記のよ
うな特徴のある美麗なカラー写真入り装飾パネルを、特
別な熟練を要することなく容易に製造し安価に提供する
ことができる。Further, according to the method for manufacturing a decorative panel of the present invention, a decorative panel with a beautiful color photograph, which has the characteristics described above, can be easily manufactured without requiring any special skill, and can be provided at a low cost.
以下、本発明の一実施例による装飾パネルの構造を第１
図及び第２図の図面に従い説明すると、この装飾パネル
は強化プラスチック（ＦＲＰ）で形成される裏面板１と
、特殊印画紙に適宜の写真画像Ｐを焼付けた変退色の極
めて少ない光堅牢性を有するカラープリント写真２（例
えば株式会社フジカラーサービスの商品名「フジクロー
ムＣＢプリント」を用いる）と、強度が強くて耐候性の
ある透明な合成樹脂例えばアクリル樹脂またはポリカー
ボネート樹脂で形成される写真表面被覆材３とを、前記
裏面板１と写真表面被覆材３との間にカラープリント写
真２か完全密封されるように積層一体化させたもので、
以下のような製造方法によって製造される。Hereinafter, the structure of a decorative panel according to an embodiment of the present invention will be explained as follows.
To explain according to the drawings shown in Fig. 2 and Fig. 2, this decorative panel has a back plate 1 made of reinforced plastic (FRP) and an appropriate photographic image P printed on special photographic paper, which has extremely low light fastness and no discoloration or fading. A photographic surface covering material made of a color printed photograph 2 (for example, using the product name "Fujichrome CB Print" of Fuji Color Service Co., Ltd.) and a strong and weather-resistant transparent synthetic resin, such as acrylic resin or polycarbonate resin. 3 are laminated and integrated so that the color printed photograph 2 is completely sealed between the back plate 1 and the photographic surface covering material 3,
It is manufactured by the following manufacturing method.
第１工程として、表面が平滑なガラス板からなる台板４
を作業テーブル５の上に設置し、この台板４の上面（表
面）を奇麗に清掃して、この台板表面に離型剤６を第３
図の如く塗布する（離型剤塗布工程）。As the first step, a base plate 4 made of a glass plate with a smooth surface
is placed on the work table 5, the upper surface (surface) of this base plate 4 is thoroughly cleaned, and a third mold release agent 6 is applied to the surface of this base plate.
Apply as shown in the figure (mold release agent application process).
第２工程として、台板４表面に塗布された離型剤６の上
面及びカラープリント写真２の画像側表面に耐候性のあ
る透明合成樹脂の写真表面被覆材３を形成するためのゲ
ル状樹脂３ａ、３ｂ（例えばゲル状の透明アクリル樹脂
）を図示しない回転ロラ等を用いて第４図の如く塗布し
、前記写真２を裏返して写真塗布樹脂３ｂと台板塗布樹
脂３ａが接着するように加圧し第５図の如く写真貼着す
る（写真貼付は工程）。As a second step, a gel-like resin is applied to form a weather-resistant transparent synthetic resin photographic surface coating material 3 on the upper surface of the release agent 6 applied to the surface of the base plate 4 and on the image side surface of the color print photograph 2. 3a and 3b (for example, gel-like transparent acrylic resin) are applied using a rotating roller (not shown) as shown in FIG. 4, and the photo 2 is turned over so that the photo coating resin 3b and the base plate coating resin 3a adhere Apply pressure and paste the photo as shown in Figure 5 (photo pasting is a process).
第３工程として、前記貼着写真２の印画紙裏面となる上
面側に、強化プラスチックの裏面板］を補強材の介入及
びゲル状樹脂の数回塗りによって形成する。なすわち、
この裏面板１の形成工程はエポキシ樹脂 フェノール樹
脂等のゲル状樹脂１ａを先ず最初に回転ローラ等で第６
図の如く塗布し、その上にガラス繊維薄布の補強材ａを
載置し、次にこの補強材ａの上に前記樹脂１ａと同一の
ゲル状樹脂１ｂを第７図の如く塗布し、以下同様の作業
を数回例えば３〜４回繰返して行ない、最後に裏面塗装
置ｎを第８図の如く施して、強化プラスチックの裏面板
１を形成するものである。As a third step, a reinforced plastic back plate is formed on the upper surface side of the photographic paper 2, which is the back surface, by intervening a reinforcing material and applying several coats of gel-like resin. That is,
The process of forming this back plate 1 is to first apply a gel-like resin 1a such as epoxy resin or phenol resin to a sixth layer using a rotating roller or the like.
Apply the resin as shown in the figure, place a reinforcing material a made of glass fiber thin cloth on top of it, and then apply a gel-like resin 1b, which is the same as the resin 1a, on the reinforcing material a as shown in FIG. Thereafter, the same operation is repeated several times, for example, 3 to 4 times, and finally the back surface is coated as shown in FIG. 8 to form the back plate 1 of reinforced plastic.
第４工程として、前記裏面板１の形成後に裏面板１と写
真２及び写真表面被覆材３が積層一体化した写真封入の
装飾板７を、前記台板４の離型剤６部分から第９図の如
く剥離させるというパネル分離を行ない、最後の仕上工
程として台板分離後の装飾板７の周縁部を図示しないカ
ッタで奇麗に切断して、第１図及び第２図に示すような
写真封入の装飾パネルを製造する。As a fourth step, after the formation of the back plate 1, a decorative plate 7 containing a photo, in which the back plate 1, the photo 2, and the photo surface covering material 3 are laminated and integrated, is removed from the part of the release agent 6 of the base plate 4. Panel separation is performed by peeling off as shown in the figure, and as a final finishing step, the peripheral edge of the decorative plate 7 after separation of the base plate is neatly cut with a cutter (not shown), and the photographs shown in Figures 1 and 2 are obtained. Manufactures enclosed decorative panels.
本発明の装飾パネル及びその製造方法は、前記のような
ものであるから、強度的にも耐水・耐候性にも優れ、し
かも変退色の問題も生じない美麗なカラープリント写真
封入の装飾パネルを提供することができ、また前記装飾
パネルを特別な熟練を要することなく容易に且つ安価に
製造することができるという優れた製品上及び製造上の
効果を奏する。The decorative panel of the present invention and its manufacturing method are as described above, and therefore can produce a decorative panel with a beautiful color printed photograph that is excellent in strength, water resistance, and weather resistance, and does not cause problems of discoloration or fading. Moreover, the decorative panel can be manufactured easily and at low cost without requiring any special skill, which is an excellent product and manufacturing effect.
第１図は本発明の一実施例に係わる装飾パネルの中央断
面図、第２図は同装飾パネルの平面図、第３図乃至第９
図は前記装飾パネルの製造方法を工程順に示した説明図
である。
１・・・裏面板、］、 ａ 、 １． ｂ・・裏面板を
形成する強化プラスチックのゲル状樹脂、ａ・・同補強
材、１ｎ・・・裏面塗装、２・・・カラープリント写真
、Ｐ・・写真画像、３・・・写真表面被覆材、３ａ、
３ｂ・・・写真表面被覆材を形成するゲル状樹脂、４・
・・台板、５−・；・作業テーブル、６・・・離型剤、
７・・・装飾板。
出願人代理人 弁理士 鈴江武彦FIG. 1 is a central sectional view of a decorative panel according to an embodiment of the present invention, FIG. 2 is a plan view of the same decorative panel, and FIGS.
The figure is an explanatory view showing the method for manufacturing the decorative panel in the order of steps. 1... Back plate, ], a, 1. b... Gel-like resin of reinforced plastic forming the back plate, a... Same reinforcing material, 1n... Back coating, 2... Color printed photograph, P... Photographic image, 3... Photographic surface coating Material, 3a,
3b...Gel-like resin forming photographic surface coating material, 4.
... Base plate, 5-; Work table, 6... Mold release agent,
7... Decorative board. Applicant's agent Patent attorney Takehiko Suzue
Claims (2)
画紙に適宜の写真画像を焼付けた変退色の極めて少ない
光堅牢性を有するカラープリント写真と、強度が強くて
耐候性のある透明な合成樹脂で形成される写真表面被覆
材とを、前記裏面板と写真表面被覆材との間にカラープ
リント写真が完全密封されるように積層一体化させたこ
とを特徴とする装飾パネル。(1) A combination of a back plate made of reinforced plastic, a color printed photograph with an appropriate photographic image printed on special photographic paper that has extremely low light fastness, and a strong and weather-resistant transparent material. A decorative panel characterized in that a photographic surface covering material made of resin is laminated and integrated so that a color printed photograph is completely sealed between the back plate and the photographic surface covering material.
塗布工程と、台板表面に塗布された離型剤の上面及びカ
ラープリント写真の画像側表面に耐候性のある透明合成
樹脂の写真表面被覆材を形成するためのゲル状樹脂を塗
布し前記写真を裏返して写真塗布樹脂と台板塗布樹脂が
接着するように写真貼着する写真貼付け工程と、この貼
着写真の印画紙裏面となる上面側に強化プラスチックの
裏面板を補強材の介入及びゲル状樹脂の数回塗りによっ
て形成する裏面板形成工程と、この裏面板形成後に写真
封入の装飾板と前記台板を離型剤部分から剥離させるパ
ネル分離工程との少なくとも４工程を経て請求項１に記
載の装飾パネルを製造することを特徴とする装飾パネル
の製造方法。(2) A release agent coating process in which a release agent is applied onto a base plate with a smooth surface, and the upper surface of the release agent applied to the base plate surface and the image side surface of the color print photo are weather resistant. A photo pasting step of applying a gel-like resin to form a transparent synthetic resin photo surface coating material, turning the photo over and pasting the photo so that the photo coating resin and the base plate coating resin adhere, and the pasted photo. A back plate forming process in which a reinforced plastic back plate is formed on the top side, which will be the back side of the photographic paper, by intervening a reinforcing material and applying gel-like resin several times, and after forming this back plate, a decorative plate with a photograph enclosed and the base plate are formed. A method for manufacturing a decorative panel, comprising manufacturing the decorative panel according to claim 1 through at least four steps including a panel separation step of peeling off the mold release agent from the mold release agent portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4987989A JPH02229100A (en) | 1989-03-03 | 1989-03-03 | Decorative panel and production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4987989A JPH02229100A (en) | 1989-03-03 | 1989-03-03 | Decorative panel and production thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02229100A true JPH02229100A (en) | 1990-09-11 |
Family
ID=12843331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4987989A Pending JPH02229100A (en) | 1989-03-03 | 1989-03-03 | Decorative panel and production thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02229100A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102216085A (en) * | 2008-09-16 | 2011-10-12 | 阿姆斯特郎世界工业公司 | Sheet goods having a large repeat length and tile with numerous patterns |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6235729A (en) * | 1985-08-08 | 1987-02-16 | Nec Corp | Hit analyzer for digital circuit |
-
1989
- 1989-03-03 JP JP4987989A patent/JPH02229100A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6235729A (en) * | 1985-08-08 | 1987-02-16 | Nec Corp | Hit analyzer for digital circuit |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102216085A (en) * | 2008-09-16 | 2011-10-12 | 阿姆斯特郎世界工业公司 | Sheet goods having a large repeat length and tile with numerous patterns |
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