JPH0211268A - Reinforcing cage production machine - Google Patents
Reinforcing cage production machineInfo
- Publication number
- JPH0211268A JPH0211268A JP6644989A JP6644989A JPH0211268A JP H0211268 A JPH0211268 A JP H0211268A JP 6644989 A JP6644989 A JP 6644989A JP 6644989 A JP6644989 A JP 6644989A JP H0211268 A JPH0211268 A JP H0211268A
- Authority
- JP
- Japan
- Prior art keywords
- reinforcing cage
- ring plate
- wire
- reinforcing
- welding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 13
- 239000011150 reinforced concrete Substances 0.000 abstract description 3
- 239000004567 concrete Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
- B23K11/008—Manufacturing of metallic grids or mats by spot welding
- B23K11/0086—Grids or mats used in concrete structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
- B21F27/122—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching a continuous stirrup to longitudinal wires
- B21F27/124—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching a continuous stirrup to longitudinal wires applied by rotation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
- Reinforcement Elements For Buildings (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、仮枠を有し、この仮枠が、押し出された長尺
ワイヤーをリムに配置される巻き枠から上方へ案内する
ためのガイドレールと、長尺ワイヤーを螺旋ワイヤーと
溶接するための回転する溶接機とを具備している補強ケ
ージ製造機、特に鉄筋コンクリート管用の補強ケージを
鉛直方式で製造する補強ケージ製造機に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention has a temporary frame, and this temporary frame is used for guiding an extruded long wire upward from a winding frame disposed on a rim. The present invention relates to a reinforcing cage manufacturing machine equipped with a guide rail and a rotating welding machine for welding a long wire to a spiral wire, and in particular to a reinforcing cage manufacturing machine for vertically manufacturing reinforcing cages for reinforced concrete pipes. .
鉄筋コンクリート管用の補強ケージを鉛直方式で製造す
る補強ケージ製造機は、例えば西ドイツ特許公開第２４
３２８５５号公報から知られている。この補強ケージ製
造機では、連続的に供給されるワイヤーを巻き取り装置
によって螺旋状にして、同様に連続的に押しだされた長
尺ワイヤーに供給し、両者を結合点で溶接するようにな
っている。A reinforcing cage manufacturing machine for vertically manufacturing reinforcing cages for reinforced concrete pipes is disclosed in West German Patent Publication No. 24, for example.
It is known from Publication No. 32855. In this reinforcing cage manufacturing machine, a continuously supplied wire is turned into a spiral by a winding device, and then fed to a continuously extruded long wire in the same way, and the two are welded at the joining point. ing.
この補強ケージの鉛直製造方式は水平製造方式よりもか
なり有利である。水平製造方式では、製造した補強ケー
ジを整向し、補強ケージを他の処理位置へ供給すること
ができるように回転させねばならない。これにはかなり
の作業力が必要で。This vertical manufacturing method of reinforcing cages has considerable advantages over horizontal manufacturing methods. In the horizontal production mode, the manufactured reinforcing cage must be oriented and rotated so that the reinforcing cage can be fed to other processing positions. This requires considerable work force.
機械的に解決するにはかなりの設備投資を要する。Mechanical solutions require considerable capital investment.
鉛直製造方式では、補強ケージは製造後自動的に他の処
理に必要な使用位置にもたらされる（鐘状の補強ケージ
は選択的に上方または下方へ送られる）。In the vertical production system, the reinforcing cages are automatically brought into use position for other processing after production (the bell-shaped reinforcing cages are selectively sent upwards or downwards).
完成した補強ケージは、下降している持ち上げ装置を用
いて付加的な作業工程を要せずに製造機から離して、他
の処理位置へ供給することができる。さらに搬出装置は
製造機の制限を受けない。The finished reinforcing cage can be removed from the production machine using a lowering lifting device and delivered to other processing locations without additional working steps. Furthermore, the unloading device is not limited by the manufacturing machine.
前記西ドイツ特許公開第２４３２８５５号公報から公知
の補強ケージ製造機では、巻き取り装置と溶接機とが、
長尺ワイヤーのための案内部材のリムの内側にして、回
転可能に支持される円板の上に取付けられている。この
ような構成では、横断面が小さな管を製造することは不
可能である。In the reinforcing cage manufacturing machine known from DE 24 32 855, a winding device and a welding machine are provided.
Inside the rim of the guide member for the long wire, it is mounted on a rotatably supported disc. With such a configuration, it is not possible to produce tubes with small cross sections.
走行可能な溶接機を最小に位置調整することは、同時に
製造されるべき補強ケージの横断面を最小にすることで
ある。溶接機は、戻した位置では円板を越えて突出して
はならない。このような機械技術上の条件は製造機の適
用範囲を限定させることになる。Minimally positioning the movable welding machine simultaneously minimizes the cross section of the reinforcing cage to be manufactured. The welder shall not protrude beyond the disc in the returned position. Such mechanical technical conditions limit the scope of application of the manufacturing machine.
本発明の課題は、簡単に且つ安価に小さな横断面の補強
ケージを製造することができる補強ケージ製造機を提供
することである。An object of the present invention is to provide a reinforcing cage manufacturing machine that can easily and inexpensively produce reinforcing cages with small cross sections.
〔課題を解決するための手段及び効果〕本発明は、上記
課題を解決するため、少なくとも１つの溶接機が、案内
部材のリムの外側にして、水平方向に回転可能に支持さ
れるリング板の上に取付けられていることを特徴とする
ものである。[Means and Effects for Solving the Problems] In order to solve the above problems, the present invention provides at least one welding machine with a ring plate that is rotatably supported in the horizontal direction outside the rim of the guide member. It is characterized by being installed on top.
本発明によれば、横断面が小さな補強ケージ。According to the invention, a reinforcing cage with a small cross section.
必要な場合には横断面が拡張されているスリーブを備え
た補強ケージを鉛直製造方式で製造することができる。A reinforcing cage with a sleeve that is enlarged in cross section, if necessary, can be produced in a vertical production manner.
次に、本発明の実施例を添付の図面を用いて説明する。 Next, embodiments of the present invention will be described using the accompanying drawings.
第１図と第２図に図示したように、本発明による補強ケ
ージ製造機は、土台に設置されるスタンド１を有してい
る。スタンドｌから等間隔で、即ち補強ケージ！２造機
の軸ｌ；Ａ２の周囲には、リム（Ｋｒａｎｚ ）に回転
可能に支持される、長尺ワイヤー５のための巻き枠３が
配置されている。長尺ワイヤー５はそれぞれ巻き枠３か
らこれに屈する送り装置１０へ案内される。送り装置１
０は案内ロラＬＯＡと２つの搬送ローラＩＯＢとを有し
ている。このような構成により管を、例えばはめあい管
を任意の長さで製造することができる。As shown in FIGS. 1 and 2, the reinforcing cage manufacturing machine according to the present invention has a stand 1 installed on a base. Equally spaced from stand l, i.e. reinforced cage! A winding frame 3 for a long wire 5 is arranged around the axis l; A2 of the machine, which is rotatably supported on a rim. The long wires 5 are each guided from the winding frame 3 to a feed device 10 which bends therethrough. Feeding device 1
0 has a guide roller LOA and two transport rollers IOB. With such an arrangement, tubes, for example fitting tubes, can be manufactured in arbitrary lengths.
仮枠（Ｌｅｈｒｅ ） ７には、ガイドレール８として
用いられるスリットが設けられている。ガイドレル８は
補強ケージ製造機の軸線２の周囲に等間隔で半径方向に
延びるようにスタンド１の表面に設けられている。この
ガイドレール８には案内部材９が設けられている。案内
部材９はこれに属する送り装置１ｏに固定され、それぞ
れ半径方向でガイドレール８を摺動可能である。従って
長尺ワイヤーは送り装置１０を介して、案内部材９の四
部により連続的に上方へ案内される。The temporary frame (lehre) 7 is provided with a slit used as a guide rail 8. The guide rails 8 are provided on the surface of the stand 1 so as to extend radially at equal intervals around the axis 2 of the reinforcing cage manufacturing machine. This guide rail 8 is provided with a guide member 9. The guide elements 9 are fixed to the associated feed device 1o and are respectively movable on the guide rails 8 in the radial direction. The long wire is therefore continuously guided upwards by the four parts of the guide member 9 via the feed device 10.
製造されるべき補強ケージの横断面をいろいろに調整す
るため（円、楕円、正方形、長方形など）、案内部材９
はガイドレール８内を半径方向に無段階に位置調整可能
である。この位置調整は、製造の間ケージの横断面を変
えることができるように、例えば補強ケージをスリーブ
の横断面が拡大しているコンクリート管に使用すること
ができるように、自動制御することができる。In order to adjust the different cross-sections of the reinforcing cage to be produced (circular, oval, square, rectangular, etc.), guide elements 9 are used.
can be steplessly adjusted in position within the guide rail 8 in the radial direction. This position adjustment can be automatically controlled, so that the cross-section of the cage can be changed during manufacture, for example, so that reinforcing cages can be used for concrete pipes in which the cross-section of the sleeve is enlarged. .
横断面の調整は、任意にプログラミング可能なプロセッ
サ（図示せず）で行なわれる。スタンド１の上面には水
平方向のリング板１１が回転可能に支持されている。リ
ング板１１には溶接機１２が固定されている。溶接機１
２はリング板１１ともに回転する。リング板１１にはさ
らに巻き枠４が支持されている。巻き枠４からは、製造
されるべき補強ケージの外面を取り囲む螺旋用のワイヤ
ー６が引き出される。巻き枠４から巻き出した螺旋ワイ
ヤー６は、抑圧装置によって長尺ワイヤー５に押しつけ
られ、電極によって長尺ワイヤー５と溶接される。他の
図示していない実施例では、２つの巻き枠４と２つの溶
接機１２がリング板に固定される。巻き枠４のリングワ
イヤー束を交換するため、操作者用の台座１６が設けら
れている。Adjustment of the cross section is performed by an optionally programmable processor (not shown). A horizontal ring plate 11 is rotatably supported on the upper surface of the stand 1. A welding machine 12 is fixed to the ring plate 11. Welding machine 1
2 rotates together with the ring plate 11. A winding frame 4 is further supported on the ring plate 11. A helical wire 6 is drawn out from the bobbin 4, which surrounds the outer surface of the reinforcing cage to be manufactured. The spiral wire 6 unwound from the winding frame 4 is pressed against the long wire 5 by a suppressing device and welded to the long wire 5 by an electrode. In another embodiment, not shown, two bobbins 4 and two welders 12 are fixed to the ring plate. In order to replace the ring wire bundle of the winding frame 4, a pedestal 16 is provided for the operator.
第２図には補強ケージ１３が種々の位置１３Ａ。FIG. 2 shows reinforcing cage 13 in various positions 13A.
１３［３，１３Ｃで図示されている。位置１３Ａの補強
ケージは製造されたばかりのもので、搬送用の持ち上げ
装に１４が補強ケージに固定される。13 [3, Illustrated at 13C. The reinforcing cage at position 13A has just been manufactured and 14 is secured to the reinforcing cage on a lifting device for transportation.
位置１３Ｂと１３Ｃでは、補強ケージはレールを介して
搬送方向１５に別の処理位置へ供給される。In positions 13B and 13C, the reinforcing cages are fed via rails in the transport direction 15 to further processing positions.
次に１本発明の実施態様を列記しておく。Next, one embodiment of the present invention will be listed.
（１）螺旋ワイヤー（６）のための少なくとも１つの巻
き枠（４）が、水平方向に支持されるリング板（１１）
上に取付けられていることを特徴とする請求項１に記載
の補強ケージ製造機。(1) a ring plate (11) on which at least one spool (4) for the helical wire (6) is horizontally supported;
2. The reinforcing cage manufacturing machine according to claim 1, wherein the reinforcing cage making machine is mounted on the reinforcing cage manufacturing machine.
（２）長尺ワイヤー（５）のための巻き枠（３）の軸線
が、巻き体の軸線に平行であることを特徴とする請求項
１または上記第１項に記載の補強ケージ製造機。(2) The reinforcing cage manufacturing machine according to claim 1 or the above item 1, characterized in that the axis of the winding frame (3) for the long wire (5) is parallel to the axis of the winding body.
（３）螺旋ワイヤー（６）を長尺ワイヤー（５）の外側
に巻き付け、溶接することを特徴とする請求項１、上記
第１項または第２項に記載の補強ケージ製造機。(3) The reinforcing cage manufacturing machine according to claim 1, wherein the spiral wire (6) is wound around the outside of the long wire (5) and welded.
（４）補強ケージの横断面を調整するための、任意にプ
ログラミング可能なプロセッサを有していることを特徴
とする請求項１または上記第１項から第３項までのいず
れか１つに記載の補強ケージ製造機。(4) characterized in that it has an optionally programmable processor for adjusting the cross section of the reinforcing cage. reinforcement cage making machine.
（５）補強ケージの平らな断面を補強ケージの長手方向
軸線に直角にするための切断装置を具備していることを
特徴とする請求項１または上記第１項から第４項までの
いずれか１つに記載の補強ケージ製造機。(5) A cutting device is provided for making the flat cross-section of the reinforcing cage perpendicular to the longitudinal axis of the reinforcing cage. 1. The reinforcing cage manufacturing machine according to item 1.
第１図は本発明による補強ケージ製造機の平面図、第２
図は第１図の補強ケージ製造機を作動状態で図示した側
面図である。
４・・・・・・巻き枠
５・・・・・・長尺ワイヤー
６・・・・・・螺旋ワイヤー
９・・・・・・案内部材
１１・・・・・リング板
１２・・・・・溶接機Fig. 1 is a plan view of a reinforcing cage manufacturing machine according to the present invention;
1 is a side view illustrating the reinforcing cage manufacturing machine of FIG. 1 in an operating state. 4... Winding frame 5... Long wire 6... Spiral wire 9... Guide member 11... Ring plate 12...・Welding machine
Claims (1)
ヤーをリムに配置される巻き枠から上方へ案内するため
のガイドレールと、長尺ワイヤーを螺旋ワイヤーと溶接
するための回転する溶接機とを具備している補強ケージ
製造機において、少なくとも１つの溶接機（１２）が、
案内部材（９）のリムの外側にして、水平方向に回転可
能に支持されるリング板 （１１）の上に取付けられていることを特徴とする補強
ケージ製造機。[Claims] (1) It has a temporary frame, and this temporary frame has a guide rail for guiding the extruded long wire upward from a winding frame arranged on the rim, and a guide rail for guiding the long wire in a spiral manner. A reinforcing cage making machine comprising a wire and a rotating welding machine for welding, the at least one welding machine (12) comprising:
A reinforcing cage manufacturing machine characterized in that the reinforcing cage manufacturing machine is mounted on a ring plate (11) which is rotatably supported in the horizontal direction on the outside of the rim of the guide member (9).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3809420.7 | 1988-03-21 | ||
| DE19883809420 DE3809420C1 (en) | 1988-03-21 | 1988-03-21 | Machine for producing reinforcing cages for reinforced-concrete pipes in vertical type of fabrication |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0211268A true JPH0211268A (en) | 1990-01-16 |
Family
ID=6350272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6644989A Pending JPH0211268A (en) | 1988-03-21 | 1989-03-20 | Reinforcing cage production machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPH0211268A (en) |
| DE (1) | DE3809420C1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128701A (en) * | 2014-08-21 | 2014-11-05 | 唐山市天泽专用焊接设备有限公司 | Spiral welding device of conic electric pole reinforcement cage seam welder |
| CN105033517A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding machine used for building construction and facilitating unloading of reinforcement cage |
| CN106988301A (en) * | 2017-05-21 | 2017-07-28 | 荆门创佳机械科技有限公司 | A kind of intermediate strutting device for processing circular steel reinforcement cage |
| CN107415028A (en) * | 2017-06-07 | 2017-12-01 | 无锡职业技术学院 | A kind of block forming rotary platform type forcing press |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19814091A1 (en) * | 1998-03-30 | 1999-10-07 | Mbk Maschinenbau Gmbh | Device for the production of reinforcement cages for rectangular pipes made of concrete |
| AUPP758898A0 (en) | 1998-12-10 | 1999-01-07 | Barden, Wayne | An apparatus for making reinforcing cages for reinforcing concrete |
| DE102013225049A1 (en) * | 2013-12-05 | 2015-06-11 | Wobben Properties Gmbh | Plant for the production of reinforcement baskets for tower segments of wind turbines |
| CN104148843B (en) * | 2014-08-21 | 2015-08-26 | 唐山市天泽专用焊接设备有限公司 | The rotary welding device of on-circular cross-section or non-uniform pile bar reinforcing bar cage seam welding |
| CN104985342A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Welding method for welding high-speed road and bridge support pillar reinforcement cage |
| CN107160083B (en) * | 2017-07-18 | 2023-03-24 | 中国水利水电第十二工程局有限公司 | Steel reinforcement cage setting device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2432855A1 (en) * | 1974-07-09 | 1976-01-29 | Zueblin Ag | MACHINE FOR THE MANUFACTURE OF REINFORCEMENT BASKETS FOR REINFORCED CONCRETE PILES, POLES, PIPES OR DGL. |
| AU570197B2 (en) * | 1982-05-27 | 1988-03-10 | Asahi Kasei Kogyo Kabushiki Kaisha | Forming reinforcing cage for pre-stressed concrete pile |
-
1988
- 1988-03-21 DE DE19883809420 patent/DE3809420C1/en not_active Expired
-
1989
- 1989-03-20 JP JP6644989A patent/JPH0211268A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128701A (en) * | 2014-08-21 | 2014-11-05 | 唐山市天泽专用焊接设备有限公司 | Spiral welding device of conic electric pole reinforcement cage seam welder |
| CN105033517A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding machine used for building construction and facilitating unloading of reinforcement cage |
| CN106988301A (en) * | 2017-05-21 | 2017-07-28 | 荆门创佳机械科技有限公司 | A kind of intermediate strutting device for processing circular steel reinforcement cage |
| CN106988301B (en) * | 2017-05-21 | 2019-01-04 | 荆门创佳机械科技有限公司 | A kind of intermediate strutting device for processing round steel reinforcement cage |
| CN107415028A (en) * | 2017-06-07 | 2017-12-01 | 无锡职业技术学院 | A kind of block forming rotary platform type forcing press |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3809420C1 (en) | 1989-08-10 |
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