JPH0132246B2 - - Google Patents
Info
- Publication number
- JPH0132246B2 JPH0132246B2 JP4003281A JP4003281A JPH0132246B2 JP H0132246 B2 JPH0132246 B2 JP H0132246B2 JP 4003281 A JP4003281 A JP 4003281A JP 4003281 A JP4003281 A JP 4003281A JP H0132246 B2 JPH0132246 B2 JP H0132246B2
- Authority
- JP
- Japan
- Prior art keywords
- compound
- magnesium
- ethylene
- general formula
- mmol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011777 magnesium Substances 0.000 claims description 43
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 38
- 239000005977 Ethylene Substances 0.000 claims description 38
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 38
- 229910052749 magnesium Inorganic materials 0.000 claims description 37
- 239000007787 solid Substances 0.000 claims description 28
- 239000003054 catalyst Substances 0.000 claims description 26
- 229930195733 hydrocarbon Natural products 0.000 claims description 25
- 239000004215 Carbon black (E152) Substances 0.000 claims description 24
- 150000002430 hydrocarbons Chemical class 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 23
- 229920000642 polymer Polymers 0.000 claims description 18
- -1 aluminum halide compound Chemical class 0.000 claims description 17
- 239000010936 titanium Substances 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 15
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 125000005843 halogen group Chemical group 0.000 claims description 14
- 239000002904 solvent Substances 0.000 claims description 13
- 239000004711 α-olefin Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 150000003609 titanium compounds Chemical class 0.000 claims description 10
- 150000002440 hydroxy compounds Chemical class 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 50
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 24
- 229920001577 copolymer Polymers 0.000 description 24
- 239000000243 solution Substances 0.000 description 22
- 238000006116 polymerization reaction Methods 0.000 description 21
- 229910052739 hydrogen Inorganic materials 0.000 description 20
- 239000001257 hydrogen Substances 0.000 description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 19
- 230000037048 polymerization activity Effects 0.000 description 18
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 16
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 14
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 12
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 12
- 229910052719 titanium Inorganic materials 0.000 description 12
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- CMAOLVNGLTWICC-UHFFFAOYSA-N 2-fluoro-5-methylbenzonitrile Chemical compound CC1=CC=C(F)C(C#N)=C1 CMAOLVNGLTWICC-UHFFFAOYSA-N 0.000 description 10
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 10
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 10
- 239000000843 powder Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 150000002366 halogen compounds Chemical class 0.000 description 9
- 150000002901 organomagnesium compounds Chemical class 0.000 description 9
- 239000011949 solid catalyst Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 8
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 229910001629 magnesium chloride Inorganic materials 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 6
- 235000019441 ethanol Nutrition 0.000 description 6
- UAIZDWNSWGTKFZ-UHFFFAOYSA-L ethylaluminum(2+);dichloride Chemical compound CC[Al](Cl)Cl UAIZDWNSWGTKFZ-UHFFFAOYSA-L 0.000 description 6
- APKYUQFPWXLNFH-UHFFFAOYSA-M butan-1-olate titanium(4+) chloride Chemical compound [Cl-].CCCCO[Ti+](OCCCC)OCCCC APKYUQFPWXLNFH-UHFFFAOYSA-M 0.000 description 5
- 239000012456 homogeneous solution Substances 0.000 description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- QUXHCILOWRXCEO-UHFFFAOYSA-M magnesium;butane;chloride Chemical compound [Mg+2].[Cl-].CCC[CH2-] QUXHCILOWRXCEO-UHFFFAOYSA-M 0.000 description 4
- XDKQUSKHRIUJEO-UHFFFAOYSA-N magnesium;ethanolate Chemical compound [Mg+2].CC[O-].CC[O-] XDKQUSKHRIUJEO-UHFFFAOYSA-N 0.000 description 4
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 150000002681 magnesium compounds Chemical class 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 125000002734 organomagnesium group Chemical group 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- LQIIEHBULBHJKX-UHFFFAOYSA-N 2-methylpropylalumane Chemical compound CC(C)C[AlH2] LQIIEHBULBHJKX-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- HQMRIBYCTLBDAK-UHFFFAOYSA-M bis(2-methylpropyl)alumanylium;chloride Chemical compound CC(C)C[Al](Cl)CC(C)C HQMRIBYCTLBDAK-UHFFFAOYSA-M 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- BYLOHCRAPOSXLY-UHFFFAOYSA-N dichloro(diethyl)silane Chemical compound CC[Si](Cl)(Cl)CC BYLOHCRAPOSXLY-UHFFFAOYSA-N 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- IUYHWZFSGMZEOG-UHFFFAOYSA-M magnesium;propane;chloride Chemical compound [Mg+2].[Cl-].C[CH-]C IUYHWZFSGMZEOG-UHFFFAOYSA-M 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 125000005023 xylyl group Chemical group 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- NMVXHZSPDTXJSJ-UHFFFAOYSA-L 2-methylpropylaluminum(2+);dichloride Chemical compound CC(C)C[Al](Cl)Cl NMVXHZSPDTXJSJ-UHFFFAOYSA-L 0.000 description 1
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- NTWOIGOPFDMZAE-UHFFFAOYSA-M CCO[Ti](Cl)(OCC)OCC Chemical compound CCO[Ti](Cl)(OCC)OCC NTWOIGOPFDMZAE-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- AQZGPSLYZOOYQP-UHFFFAOYSA-N Diisoamyl ether Chemical compound CC(C)CCOCCC(C)C AQZGPSLYZOOYQP-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- QSMLJCIHMPUAQG-UHFFFAOYSA-L [Cl-].[Cl-].CCCO[Ti+2]OCCC Chemical compound [Cl-].[Cl-].CCCO[Ti+2]OCCC QSMLJCIHMPUAQG-UHFFFAOYSA-L 0.000 description 1
- GKQZBJMXIUKBGB-UHFFFAOYSA-K [Cl-].[Cl-].[Cl-].CCCO[Ti+3] Chemical compound [Cl-].[Cl-].[Cl-].CCCO[Ti+3] GKQZBJMXIUKBGB-UHFFFAOYSA-K 0.000 description 1
- RTQCAYKHUMWCEM-UHFFFAOYSA-N [Mg].ClO Chemical compound [Mg].ClO RTQCAYKHUMWCEM-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000005234 alkyl aluminium group Chemical group 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical class Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- VJVUKRSEEMNRCM-UHFFFAOYSA-L butan-1-olate titanium(4+) dichloride Chemical compound [Cl-].[Cl-].CCCCO[Ti+2]OCCCC VJVUKRSEEMNRCM-UHFFFAOYSA-L 0.000 description 1
- DEFMLLQRTVNBOF-UHFFFAOYSA-K butan-1-olate;trichlorotitanium(1+) Chemical compound [Cl-].[Cl-].[Cl-].CCCCO[Ti+3] DEFMLLQRTVNBOF-UHFFFAOYSA-K 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- HYZXMVILOKSUKA-UHFFFAOYSA-K chloro(dimethyl)alumane;dichloro(methyl)alumane Chemical compound C[Al](C)Cl.C[Al](Cl)Cl HYZXMVILOKSUKA-UHFFFAOYSA-K 0.000 description 1
- TVZXZQOUICFFCL-UHFFFAOYSA-M chloro(ethyl)alumane Chemical compound CC[AlH]Cl TVZXZQOUICFFCL-UHFFFAOYSA-M 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- XNNRZLAWHHLCGP-UHFFFAOYSA-N dichloro(ethyl)borane Chemical compound CCB(Cl)Cl XNNRZLAWHHLCGP-UHFFFAOYSA-N 0.000 description 1
- RFUDQCRVCDXBGK-UHFFFAOYSA-L dichloro(propyl)alumane Chemical compound [Cl-].[Cl-].CCC[Al+2] RFUDQCRVCDXBGK-UHFFFAOYSA-L 0.000 description 1
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 1
- JGHYBJVUQGTEEB-UHFFFAOYSA-M dimethylalumanylium;chloride Chemical compound C[Al](C)Cl JGHYBJVUQGTEEB-UHFFFAOYSA-M 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- XGZNHFPFJRZBBT-UHFFFAOYSA-N ethanol;titanium Chemical compound [Ti].CCO.CCO.CCO.CCO XGZNHFPFJRZBBT-UHFFFAOYSA-N 0.000 description 1
- UHSDHNXHBQDMMH-UHFFFAOYSA-L ethanolate;titanium(4+);dichloride Chemical compound CCO[Ti](Cl)(Cl)OCC UHSDHNXHBQDMMH-UHFFFAOYSA-L 0.000 description 1
- RMTCVMQBBYEAPC-UHFFFAOYSA-K ethanolate;titanium(4+);trichloride Chemical compound [Cl-].[Cl-].[Cl-].CCO[Ti+3] RMTCVMQBBYEAPC-UHFFFAOYSA-K 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 1
- 229910001623 magnesium bromide Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- BLQJIBCZHWBKSL-UHFFFAOYSA-L magnesium iodide Chemical compound [Mg+2].[I-].[I-] BLQJIBCZHWBKSL-UHFFFAOYSA-L 0.000 description 1
- 229910001641 magnesium iodide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- IWCVDCOJSPWGRW-UHFFFAOYSA-M magnesium;benzene;chloride Chemical compound [Mg+2].[Cl-].C1=CC=[C-]C=C1 IWCVDCOJSPWGRW-UHFFFAOYSA-M 0.000 description 1
- KJJBSBKRXUVBMX-UHFFFAOYSA-N magnesium;butane Chemical compound [Mg+2].CCC[CH2-].CCC[CH2-] KJJBSBKRXUVBMX-UHFFFAOYSA-N 0.000 description 1
- YCCXQARVHOPWFJ-UHFFFAOYSA-M magnesium;ethane;chloride Chemical compound [Mg+2].[Cl-].[CH2-]C YCCXQARVHOPWFJ-UHFFFAOYSA-M 0.000 description 1
- KRTCPMDBLDWJQY-UHFFFAOYSA-M magnesium;ethanolate;chloride Chemical compound [Mg+2].[Cl-].CC[O-] KRTCPMDBLDWJQY-UHFFFAOYSA-M 0.000 description 1
- SCEZYJKGDJPHQO-UHFFFAOYSA-M magnesium;methanidylbenzene;chloride Chemical compound [Mg+2].[Cl-].[CH2-]C1=CC=CC=C1 SCEZYJKGDJPHQO-UHFFFAOYSA-M 0.000 description 1
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- DQZLQYHGCKLKGU-UHFFFAOYSA-N magnesium;propane Chemical compound [Mg+2].C[CH-]C.C[CH-]C DQZLQYHGCKLKGU-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- YSTQWZZQKCCBAY-UHFFFAOYSA-L methylaluminum(2+);dichloride Chemical compound C[Al](Cl)Cl YSTQWZZQKCCBAY-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- SYNNVJNCKZPCMB-UHFFFAOYSA-M propan-1-olate titanium(4+) chloride Chemical compound CCCO[Ti](Cl)(OCCC)OCCC SYNNVJNCKZPCMB-UHFFFAOYSA-M 0.000 description 1
- OBRKWFIGZSMARO-UHFFFAOYSA-N propylalumane Chemical compound [AlH2]CCC OBRKWFIGZSMARO-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- CNWZYDSEVLFSMS-UHFFFAOYSA-N tripropylalumane Chemical compound CCC[Al](CCC)CCC CNWZYDSEVLFSMS-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Description
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ããDETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing ethylene homopolymers or copolymers of ethylene and other α-olefins.
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æ¹æ³ã«é¢ããã More specifically, using a novel solid catalyst consisting of a magnesium compound and a titanium compound, the polymer produced in a hydrocarbon solvent is dissolved in an ethylene homopolymer or ethylene and other α -Relating to a method for producing an olefin copolymer.
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ããéå枩床ã¯ããé«ãæ¹ã奜ãŸããã Generally speaking, in so-called solution polymerization, in which polymerization is carried out while the polymer is dissolved in a solvent, the polymerization temperature is preferably higher from the viewpoint of the process, such as reducing solution viscosity and improving heat recovery efficiency.
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ãããªã觊åªç³»ãææ¡ãããŠããã On the other hand, since the step of removing catalyst residue from the produced polymer is omitted, the higher the catalytic activity is, the more preferable it is. Many proposals have been made as highly active catalysts in the past, including magnesium compounds such as magnesium oxide, magnesium hydroxychloride, magnesium hydroxide, magnesium alkoxide, and magnesium dihalide as carriers; A catalyst system has been proposed that consists of a combination of a magnesium-containing compound pretreated with compounds such as water, alcohols, aldehydes, ketones, esters, ethers, and carboxylic acids, and a titanium compound.
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ãããšãå°é£ã§ãã€ãã However, although these catalyst systems have high activity in the temperature range of slurry polymerization, they only show extremely low polymerization activity at high temperatures of 150°C or higher even in the temperature range of solution polymerization. It has been difficult to simultaneously satisfy the two requirements of a highly active catalyst and a highly active catalyst.
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ãããšããæ¬ ç¹ããã€ãã Furthermore, with these catalyst systems, the molecular weight distribution of the resulting polymer or copolymer is not narrow enough, and especially when producing ethylene-α-olefin copolymers, the amount of low molecular weight components increases, resulting in poor yield. The disadvantage was that the mechanical properties and other physical properties of the resulting copolymer deteriorated.
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åºãæ¬çºæãéæããã Therefore, in view of the above-mentioned current situation, the present inventors have repeatedly studied methods for efficiently producing ethylene polymers or ethylene α-olefin copolymers with narrow molecular weight distributions at high polymerization temperatures, and have found that magnesium dihalogen A hydrocarbon-insoluble solid and an organic compound are obtained by treating a homogeneous hydrocarbon solution containing a magnesium alcoholate and a titanium compound with an organic aluminum halide compound in the presence of a compound, and adjusting the amounts of each component to a specific ratio. The present invention was achieved by discovering that a catalyst system comprising an aluminum compound in combination has sufficiently high activity at high polymerization temperatures and can yield a polymer or copolymer with a narrow molecular weight distribution.
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補é æ³ã«åããã That is, the gist of the present invention is that the general formula MgX 4 2 (wherein X 4
represents a halogen atom. ) in the presence of a magnesium dihalide represented by the general formula Mg
Magnesium alcoholate represented by (OR 2 ) mX 2 2-n (wherein R 2 represents an alkyl, aryl or cycloalkyl group, X 2 represents a halogen atom, and m is 1 or 2), general formula Ti ( OR3 )
nX 3 4-o (wherein R 3 represents an alkyl, aryl or cycloalkyl group, X 3 represents a halogen atom,
n is 1, 2, 3 or 4) and optionally hydroxy compounds of the general formula R 5 OH, in which R 5 represents an alkyl, aryl or cycloalkyl group. A homogeneous hydrocarbon solution containing the compound is prepared using the general formula AlR 1 l X 1 3-l (wherein R 1 represents an alkyl, aryl or cycloalkyl group,
Indicates the number of âŠlâŠ2. ), the number of moles of magnesium alcoholate, titanium compound, hydroxyl compound, and organic aluminum halide compound is b,
When c, e and a are m in the general formula,
Between n and l 0.75âŠ
aÃ(3-l)+bÃ(2-m)+cÃ(4-n)/m
If the ratio is set so that Ãb + n à c + e is satisfied, and the number of moles of magnesium dihalide is d between the number of moles of magnesium dihalide and magnesium alcoholate, then 2âŠd/bâŠ100 is satisfied. A polymer produced in a hydrocarbon solvent using a catalyst system consisting of a combination of a hydrocarbon-insoluble solid and an organoaluminum compound obtained in a ratio such that the polymer is dissolved in the hydrocarbon solvent,
The present invention relates to a method for producing an ethylene polymer or an ethylene-α-olefin copolymer, which comprises polymerizing ethylene alone or a mixture of ethylene and another α-olefin.
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ã°ãã·ãŠã ãæã奜ãŸããã To further explain the present invention in detail, the magnesium dihalide used in the present invention is represented by the general formula MgX 4 2 (wherein, X 4 represents a halogen atom). Examples of these include magnesium chloride, magnesium bromide, magnesium iodide, and the like. Among them, magnesium chloride is most preferred.
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ãã Although the magnesium dihalide used in the present invention does not necessarily have to be a pure magnesium dihalide in the strict sense, it is not preferable to use one containing a large amount of water of crystallization, for example.
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ããæ¹æ³ãæããããã Furthermore, regarding the particle size of the magnesium dihalide, it is preferable to use particles of 200 ÎŒm or less. For example, commercially available anhydrous magnesium dihalide may be pulverized using a ball mill or the like, or as a more preferable method, an organomagnesium compound with the general formula X 6 o M e R 6 n (where Me is aluminum, boron, Element selected from silicon and tin, X 6 is a halogen atom, R 6 is an alkyl, aryl, or cycloalkyl group, nâ§1, mâ§
0 and n+m is a number that matches the valence of Me. )
A method for producing by reaction with a halogen compound represented by:
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åã³ããã²ã³åææ©ãã°ãã·ãŠã ãæããããã The organic magnesium compound used here has the general formula R 7 X 7 (wherein R 7 represents an alkyl, aryl or cycloalkyl group, and X 7 represents a halogen atom. Alkyl, aryl, up to about 15 carbon atoms such as propyl, butyl, pentyl, hexyl, octyl, phenyl, tolyl, xylyl, cyclohexyl,
Examples include cycloalkyl groups. As X7 ,
Examples include chlorine and bromine. Examples include halogen-free organomagnesium and halogenated organomagnesium obtained by the reaction of a halogenated hydrocarbon represented by the following formula with magnesium metal.
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ããŠã¯å¡©çŽ ãæã奜ãŸããã These organomagnesium compounds are easily synthesized by conventional methods in an inert hydrocarbon medium such as hexane, heptane, octane, benzene, toluene, etc., or an ether compound medium such as di-n-butyl ether or isoamyl ether. Among these, the organomagnesium compound used in the present invention is preferably an organomagnesium compound that is synthesized in an inert hydrocarbon medium and is not complexed with an electron-donating compound. Further, as the halogen atom, chlorine is most preferable.
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ã§çšããããã Examples of these organomagnesium compounds include n-butylmagnesium chloride, benzylmagnesium chloride, phenylmagnesium chloride, ethylmagnesium chloride, isopropylmagnesium chloride, and the like. Further, dihydrocarbyl magnesium such as di-n-butylmagnesium and diisopropylmagnesium is also used. These organomagnesium compounds are used in suspension or solution in an inert hydrocarbon medium.
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ãæ°ã§ãããïŒã§è¡šããããååç©ãçšããããã Next, as a halogen compound, the general formula X 6 o MeR 6 n
(In the formula, Me is an element selected from aluminum, boron, silicon, and tin, X 6 is a halogen atom, R 6 is an alkyl, aryl, or cycloalkyl group,
nâ§1, mâ§0, and n+m is a number that matches the valence of Me. ) is used.
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ãã²ã³ååãšããŠã¯å¡©çŽ ãæã奜ãŸããã Among these, the above-mentioned halogen compound used in the present invention is preferably a liquid compound, and a gaseous or solid compound is not preferable from the viewpoint of reaction efficiency or ease of handling. Further, as the halogen atom, chlorine is most preferable.
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äœãåŸãããã The reaction between an organomagnesium compound and a halogen compound is usually carried out by mixing the two in the presence of an inert hydrocarbon solvent such as hexane, heptane, octane, benzene, or toluene. There is no particular restriction on the order in which they are added, but usually the halogen compound may be added to an inert hydrocarbon solvent suspension or solution of organomagnesium. After adding the halogen compound, the reaction should preferably be carried out at a temperature between room temperature and 60°C. By separating the generated hydrocarbon-insoluble solid and washing it with the above-mentioned inert hydrocarbon solvent, the solid containing magnesium dihalide can be removed. can get.
ææ©ãã°ãã·ãŠã ååç©ãšããã²ã³ååç©ã®äœ¿
çšéæ¯ã«ã€ããŠã¯ãææ©ãã°ãã·ãŠã ååç©äžã®
ãã°ãã·ãŠã ååãšãããã²ã³ååç©äžã®Meã®
ååæ¯ã§ãåã
ã®éãMgãMeãšããå Žåã
MeïŒMgã0.25ïŒMeïŒMg奜ãŸããã¯0.5ïŒMeïŒ
Mgã®ç¯å²ããéžã°ããã Regarding the usage ratio of the organomagnesium compound and the halogen compound, the atomic ratio of the magnesium atom in the organomagnesium compound to the Me in the halogen compound, and when the respective amounts are Mg and Me,
Me/Mg is 0.25<Me/Mg preferably 0.5<Me/
Selected from a range of Mg.
äžèšã®å€ã®äžéã«ã€ããŠã¯ç¹ã«å¶éã¯ãªããã
ããŸã倧ããããããšã¯å®éäžæå³ããªãã There are no particular restrictions on the upper limit of the above values, but
There is no practical point in making it too large.
ãŸãããã°ãã·ãŠã ã¢ã«ã³ã©ãŒããšããŠã¯ãäž
è¬åŒMgïŒOR2ïŒnX2 2-nïŒåŒäžãR2ã¯ã¢ã«ãã«ãã¢ãª
ãŒã«åã¯ã·ã¯ãã¢ã«ãã«åºã瀺ããX2ã¯ããã²
ã³ååã瀺ããïœã¯ïŒåã¯ïŒã§ãããïŒã§è¡šãã
ããååç©ã䜿çšããããå
·äœçã«ã¯R2ãã¡ã
ã«ããšãã«ããããã«ãããã«ããã³ãã«ããã
ã·ã«ããªã¯ãã«ãããšãã«ãããªã«ããã·ãªã«ã
ã·ã¯ãããã·ã«çã®ççŽ æ°15çšåºŠãŸã§ã®ã¢ã«ã
ã«ãã¢ãªãŒã«ãã·ã¯ãã¢ã«ãã«åºã§ãããX2ã
å¡©çŽ ãèçŽ åã¯ãšãŠçŽ ã§ãããããªååç©ãäŸã
ã°ãžã¡ããã·ãã°ãã·ãŠã ããžãšããã·ãã°ãã·
ãŠã ããšããã·ãã°ãã·ãŠã ã¯ãã©ã€ãããžããš
ããã·ãã°ãã·ãŠã çãæããããããã®ãã¡äž
è¬åŒäžã®ïœãïŒã§ãããããªååç©ã奜ãŸããã
äžã§ããžãšããã·ãã°ãã·ãŠã ãæé©ã§ããã In addition, magnesium alcoholate has the general formula Mg(OR 2 ) n X 2 2-n (wherein R 2 represents an alkyl, aryl or cycloalkyl group, ) is used. Specifically, R 2 is methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, phenyl, tolyl, xylyl,
Compounds that are alkyl, aryl, or cycloalkyl groups having up to about 15 carbon atoms such as cyclohexyl, and where X 2 is chlorine, bromine, or iodine, such as dimethoxymagnesium, diethoxymagnesium, ethoxymagnesium chloride, diphenoxymagnesium, etc. can be mentioned. Among these, compounds in which m in the general formula is 2 are preferred.
Among them, diethoxymagnesium is most suitable.
äžæ¹ãã¿ã³ååç©ãšããŠã¯äžè¬åŒTiïŒOR3ïŒo
X3 4-oïŒåŒäžãR3ã¯ã¢ã«ãã«ãã¢ãªãŒã«åã¯ã·ã¯ã
ã¢ã«ãã«åºã瀺ããX3ã¯ããã²ã³ååã瀺ãã
ïœã¯ïŒïŒïŒïŒïŒåã¯ïŒã§ãããïŒã§è¡šããããå
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ã§äŸç€ºãããã®ãåæ§ã«æããããå
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ïœâããããã·ã¢ãã¯ãã«ãã¿ã³ãããªïœâãã
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çïŒïœãïŒã§ãããããªååç©ãšããŠã¯ãšããã·
ããªã¯ãã«ãã¿ã³ãïœâããããã·ããªã¯ãã«ã
ã¿ã³ãïœâãããã·ããªã¯ãã«ãã¿ã³ãæããã
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ã®ãã®ã奜ãŸãããäžã§ãããªïœâãããã·ã¢ã
ã¯ãã«ãã¿ã³ãæé©ã§ããã On the other hand, titanium compounds have the general formula Ti(OR 3 ) o
X 3 4-o (wherein R 3 represents an alkyl, aryl or cycloalkyl group, X 3 represents a halogen atom,
n is 1, 2, 3 or 4. ) is used. R 3 and X 3 are the above R 2 and X 2
Examples of n
Compounds where n is 2 include diethoxydichlorotitanium, di-n-propoxydichlorotitanium, di-n-butoxydichlorotitanium, etc. Compounds where n is 3 include triethoxymonochlortitanium, tri-n-propoxymonochlortitanium , tri-n-butoxymonochlorotitanium, etc.; compounds where n is 4 include tetraethoxytitanium, tetra-n-
Propoxytitanium, tetra-n-butoxytitanium, etc.; examples of compounds where n is 1 include ethoxytrichlortitanium, n-propoxytrichlortitanium, n-butoxytrichlortitanium. Of these, n is 3 or 2, especially n is 3
Preferably. Among them, tri-n-butoxymonochlorotitanium is most suitable.
ããããã·ååç©ãšããŠã¯ãäžè¬åŒR5OHïŒåŒ
äžãR5ã¯ã¢ã«ãã«åºãã¢ãªãŒã«åºåã¯ã·ã¯ãã¢
ã«ãã«åºã瀺ãïŒã§è¡šããããååç©ã䜿çšãã
ããäžèšR5ãšããŠã¯åèšR2ã§äŸç€ºãããã®ãå
æ§ã«æãããããå
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ã«ãïœâãããã«ã¢ã«ã³ãŒã«ãïœâããã«ã¢ã«ã³
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ã«ã³ãŒã«çãæããããããªãã§ãïœâããã«ã¢
ã«ã³ãŒã«ãæã奜ãŸããã As the hydroxy compound, a compound represented by the general formula R 5 OH (wherein R 5 represents an alkyl group, an aryl group, or a cycloalkyl group) is used. Examples of R 5 above include those exemplified for R 2 above. Specific examples include ethyl alcohol, n-propyl alcohol, n-butyl alcohol, n-pentyl alcohol, and n-octyl alcohol. Among them, n-butyl alcohol is most preferred.
æ¬çºææ¹æ³ã«ãããŠã¯å
ããäžè¿°ã®ãããªãã°
ãã·ãŠã ã¢ã«ã³ã©ãŒãããã¿ã³ååç©åã³å Žåã«
ãã€ãŠã¯ããããã·ååç©ãå«ãåäžãªçåæ°ŽçŽ
溶液ã調補ãããçåæ°ŽçŽ æº¶æ¶²ã調補ããã«ã¯ã
ãã°ãã·ãŠã ã¢ã«ã³ã©ãŒãããã¿ã³ååç©åã³å Ž
åã«ãã€ãŠã¯ããããã·ååç©ãäºãæ··åããå
äžãªæ¶²ç¶ç©ã調補ããŠããããšã奜ãŸãããæ··å
é åºã«ã¯ç¹ã«å¶éã¯ãªãä»»æã§ããããããŠæ··å
åŸã奜ãŸããã¯100âã170âã«å æž©ããã°åäžãª
液ç¶ç©ããããã¯åäžãªããããã·ååç©ã®æº¶æ¶²
ãåŸãããã In the method of the present invention, first, a homogeneous hydrocarbon solution containing a magnesium alcoholate, a titanium compound, and optionally a hydroxy compound as described above is prepared. To prepare a hydrocarbon solution,
It is preferable to mix the magnesium alcoholate, the titanium compound, and optionally the hydroxy compound in advance to prepare a uniform liquid. The order of mixing is not particularly limited and may be arbitrary. After mixing, the mixture is preferably heated to 100°C to 170°C to obtain a uniform liquid or a uniform solution of the hydroxy compound.
次ãã§çåæ°ŽçŽ æº¶åªãå ããŠçåæ°ŽçŽ æº¶æ¶²ãš
ããåŸãããçåæ°ŽçŽ æº¶æ¶²ã¯ãããããã·ååç©
ãå ããå Žåã«ã¯ãã®ååç©ãé€å»ããŠããã
ããéåžžã¯å®è³ªçã«é€å»ããããšãªã以äžã®åå¿
åŠçã«äŸãããã A hydrocarbon solvent is then added to form a hydrocarbon solution, and the resulting hydrocarbon solution can be subjected to the following reaction without substantially removing it, although if a hydroxy compound has been added, the compound may be removed. Subjected to processing.
å³ã¡ããã®çåæ°ŽçŽ æº¶æ¶²ãšåè¿°ã®ãã°ãã·ãŠã
ãžããã²ã³åç©ãæ··åãããã°ãã·ãŠã ãžããã²
ã³åç©ã®çåæ°ŽçŽ æº¶æ¶²ãžã®æžæ¿æ¶²ãšããåŒãç¶ã
ææ©ããã²ã³åã¢ã«ãããŠã ååç©ãå ããåŠç
ãè¡ãçåæ°ŽçŽ äžæº¶ã®åºäœãåŸãã That is, this hydrocarbon solution and the above-mentioned magnesium dihalide are mixed to form a suspension of magnesium dihalide in the hydrocarbon solution, and then an organic aluminum halide compound is added and treated to obtain a hydrocarbon-insoluble solid.
ææ©ããã²ã³åã¢ã«ãããŠã ååç©ãšããŠã¯äž
è¬åŒAlR1 lX1 3-lïŒåŒäžãR1ã¯ã¢ã«ãã«ãã¢ãªãŒã«ãŸ
ãã¯ã·ã¯ãã¢ã«ãã«åºã瀺ãX1ã¯ããã²ã³åå
ã瀺ããïœã¯ïŒâŠïœâŠïŒã®æ°ã瀺ããïŒã§è¡šãã
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ã ã»ã¹ãã¯ãã©ã€ãããžãšãã«ã¢ã«ãããŠã ã¢ã
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ãžã€ãœããã«ã¢ã«ãããŠã ã¢ãã¯ãã©ã€ãçãæ
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ãããšãã«ã¢ã«ãããŠã ã»ã¹ãã¯ãã©ã€ãããžãš
ãã«ã¢ã«ãããŠã ã¢ãã¯ãã©ã€ãã奜ãŸãããäž
ã§ããšãã«ã¢ã«ãããŠã ã»ã¹ãã¯ãã©ã€ãåã³ãš
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ã ååç©ãæ·»å ãã奜ãŸããã¯20ã100âã®æž©åºŠ
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ããã®ã§ãåºäœãåé¢ããçåæ°ŽçŽ æº¶åªã§æŽæµã
ãã°ããã The organic aluminum halide compound has the general formula AlR 1 l ) is used. Examples of R 1 and X 1 in the general formula include those exemplified above for R 2 and X 2 . Specific examples include methylaluminum dichloride, methylaluminum sesquichloride, dimethylaluminum monochloride, ethylaluminum dichloride, ethylaluminum sesquichloride, diethylaluminum monochloride, isobutylaluminum dichloride, isobutylaluminum sesquichloride,
Examples include diisobutylaluminum monochloride. Particularly preferred are ethylaluminum dichloride, ethylaluminum sesquichloride, and diethylaluminum monochloride, and among them, ethylaluminum sesquichloride and ethylaluminum dichloride give the most preferable results. The organic aluminum halide compound treatment can be carried out by adding the organic aluminum halide compound to the above-mentioned suspension and allowing the reaction to occur preferably at a temperature of 20 to 100°C. Since a hydrocarbon-insoluble solid is obtained, the solid can be separated. , and may be washed with a hydrocarbon solvent.
ããããŠãåæåã®éã«ã€ããŠã¯ããã°ãã·ãŠ
ã ã¢ã«ã³ã©ãŒãããã¿ã³ååç©ãããããã·åå
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ã ãžããã²ã³åç©ãšããã°ãã·ãŠã ã¢ã«ã³ã©ãŒã
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ãæºè¶³ããããããªæ¯çã§éžã°ããã Therefore, regarding the amount of each component, when the number of moles of magnesium alcoholate, titanium compound, hydroxy compound, and organic halogenated compound are respectively b, c, e, and a, m, n, l in the general formula Between 0.75âŠ
aÃ(3-l)+bÃ(2-m)+cÃ(4-n)/m
Ãb+nÃc+e......(1) When the ratio is set such that the following is satisfied, and the number of moles of magnesium dihalide used is d between the number of moles of magnesium dihalide and magnesium alcoholate, 2⊠d/bâŠ100...The ratio is selected such that (2) is satisfied.
ãããŠãã®ç¯å²å
ã§é«éå掻æ§ãäžãã觊åªã
åŸãããã Within this range, a catalyst that provides high polymerization activity can be obtained.
å³ã¡ãäžèš(1)åŒã®å€ã0.75æªæºã§ã¯éå掻æ§ã
èããäœäžããã(1)åŒã®å€ã®äžéã«ã€ããŠã¯ç¹ã«
å¶éã¯ãªãããããŸã倧ããããããšã¯ã䜿çšã
ããææ©ããã²ã³åã¢ã«ãããŠã ååç©ã®éãã
ãããã«å€ããªãã®ã¿ã§å®è³ªçã«ç¡æå³ã§ããã That is, when the value of the above formula (1) is less than 0.75, the polymerization activity is significantly reduced. There is no particular restriction on the upper limit of the value of formula (1), but increasing it too much will only unnecessarily increase the amount of the organic aluminum halide compound used and is essentially meaningless.
ãŸã(2)åŒã«ã€ããŠã¯ãïœïŒïœïŒïŒã§ã¯ãåŸãã
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倧ãããã®ã«ãªããïœïŒïœïŒ100ã§ã¯åºäœè§Šåªæ
ååœããã®éå掻æ§ãäœäžããã Regarding formula (2), when d/b<2, the polymerization activity per titanium in the obtained solid catalyst component is not as large as on the left, and when d/b>100, the polymerization activity per solid catalyst component decreases. do.
ãŸãäžèšç¯å²å
ã«ãããŠã0.5âŠïœïŒïœâŠïŒã§
ããã°ãšãã«éå掻æ§ã®é«ã觊åªãåŸãããã Further, within the above range, if 0.5âŠb/câŠ4, a catalyst with particularly high polymerization activity can be obtained.
次ã«å
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ååç©ãšããŠã¯äŸãã°äžè¬åŒAlR6 oX8 3-oïŒåŒäžãR8
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ãããã³ãããã®æ··åç©çãæããããã Next, as an organoaluminum compound used as a cocatalyst, for example, the general formula AlR 6 o X 8 3-o (where R 8
represents an alkyl, aryl or cycloalkyl group, X 8 represents a halogen atom, and n represents a number from 1 to 3. ) can be mentioned.
Examples of R 8 and R 8 include those exemplified as R 2 and X 2 . Specifically, trialkylaluminum such as triethylaluminum, tri-n-propylaluminum, triisobutylaluminum, diethylaluminum chloride, di-n
- Dialkyl aluminum chlorides such as propyl aluminum chloride and diisobutyl aluminum chloride; alkyl aluminum sesquichlorides such as ethyl aluminum sesquichloride, n-propylaluminum sesquichloride and isobutyl aluminum sesquichloride; and mixtures thereof.
ãã®ãã¡å瀺äžè¬åŒäžïœãïŒãŸãã¯ïŒã®ãã®ã
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ã§äœ¿çšãããã Among these, those in which n is 3 or 2 in the above general formula are preferred because they provide a particularly highly active catalyst system. The proportion of the solid catalyst component and the organic aluminum compound used as a cocatalyst is within the range of 0.1 to 100, preferably 1 to 20, in terms of the atomic ratio of titanium to aluminum, that is, Al/Ti.
æ¬çºæã«ãããŠã¯äžèšè§Šåªç³»ã䜿çšããŠããšã
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äœã®å¯åºŠã¯0.88ïœïŒc.c.çšåºŠãšãªãã In the present invention, the above catalyst system is used to carry out homopolymerization of ethylene or copolymerization of ethylene and other α-olefins. As the ethylene-α-olefin copolymer, an ethylene-α-olefin copolymer containing up to 35% by weight, preferably 20% by weight of α-olefin other than ethylene is produced. In this case, the density of the copolymer will be approximately 0.88 g/cc, although it will vary depending on the type of α-olefin.
æ¬çºææ¹æ³ã«ãããŠäœ¿çšãããä»ã®Î±âãªã¬ã
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ïŒã15çšåºŠã®Î±âãªã¬ãã€ã³ãæããããã Other α-olefins used in the method of the present invention include α-olefins having about 3 to 15 carbon atoms, such as propylene, 1-butene, 1-pentene, 1-hexene, and 1-octene.
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ããã The polymerization reaction uses a solution polymerization method in which the copolymer is dissolved in the presence of a hydrocarbon solvent while supplying a mixture of ethylene and other olefins. It is done by doing. Inert hydrocarbon solvents such as pentane, hexane,
Aliphatic hydrocarbons such as heptane, octane, and isooctane, aromatic hydrocarbons such as benzene and toluene, and alicyclic hydrocarbons such as cyclohexane are used.
éååå¿ã¯éåžžïŒã100æ°å§ã®å§ååã³120âã
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ã€ã The polymerization reaction is usually carried out at a pressure of 5 to 100 atm and at 120°C.
300°C is preferably chosen within the temperature range of 180-250°C, but the process of the invention has particular great advantages when carried out at elevated temperatures above 200°C.
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èŠã§ããã Further, in the method of the present invention, when hydrogen is present in the polymerization reaction zone, the effect of controlling the molecular weight by hydrogen is large, and a polymer having a desired molecular weight can be easily obtained. The amount of hydrogen to be present varies depending on the polymerization conditions, the desired molecular weight of the ethylene copolymer, etc., and therefore it is necessary to adjust the amount of hydrogen introduced accordingly.
以äžã®ãããªæ¬çºææ¹æ³ã«ããã°ã觊åªãéåžž
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ãã According to the method of the present invention as described above, the catalyst has extremely high activity, and the polymerization activity is not lost even at extremely high temperatures within the temperature range of solution polymerization. Therefore, the energy consumption of the process is significantly reduced due to the reduction in the viscosity of the polymer solution, the improvement of heat recovery efficiency, etc., and this, together with the omission of the step of removing catalyst residues in the polymer, has great advantages in terms of the process.
ãŸãåŸãããéåäœæãã¯å
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åžãçããæ©æ¢°çç©æ§çãããããŠããã Furthermore, the obtained polymer or copolymer has a narrow molecular weight distribution and excellent mechanical properties.
次ã«æ¬çºæãå®æœäŸã«ãã€ãŠæŽã«è©³ãã説æã
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æœäŸã«éå®ããããã®ã§ã¯ãªãã Next, the present invention will be explained in more detail with reference to examples, but the present invention is not limited to the following examples unless it exceeds the gist thereof.
å®æœäŸäžã¡ã«ãã€ã³ããã¯ã¹ã¯ASTMã»ïŒ€ã»
1238ã»57Tã«åºã¥ã190âã§2.16Kgè·éã§æž¬å®ã
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床ããæ±ããã The melt index in the examples is ASTMã»Dã»
Measured at 190â and 2.16Kg load based on 1238ã»57T.
Expressed in MI. Furthermore, the flow rate ratio (hereinafter abbreviated as FR), which is a measure of molecular weight distribution, is a value that indicates the dependence of melt viscosity on shear stress, and is based on ASTM D 1238.
According to 57T, shear stress 10 6 dyne/cm 2 and 10 5 dyne/cm 2
It is expressed as a ratio of melt indexes measured in cm 2 , and it is said that the larger the FR, the broader the molecular weight distribution, and the smaller the FR, the narrower the molecular weight distribution. The content of pendant ethyl groups was determined from the absorbance at 770 cm -1 by infrared absorption spectroscopy. The total methyl group content was determined from the absorbance at 1378 cm -1 by infrared absorption spectroscopy.
ãŸã觊åªç·éåœããã®éå掻æ§ã¯ãïŒïŒïœã
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KTiïŒïŒïœããªããŒïŒïŒïŒïœã»è§Šåªäžãã¿ã³ïŒïŒhrïŒ
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äœãå¶çŽãåãããã®ã§ã¯ãªãã The polymerization activity per total amount of catalyst is K = (g polymer)/(g catalyst) (hr) (Kg/ cm2 olefin pressure), and the polymerization activity per titanium in the catalyst is:
K Ti = (g polymer) / (g titanium in catalyst) (hr)
(Kg/cm 2 olefin pressure). Also, the first
The figure is a flowchart diagram to help understand the technical content included in the present invention, and the present invention is not limited in any way by the flowchart diagram as long as it does not depart from the gist thereof.
å®æœäŸ ïŒ
(1) 觊åªèª¿è£œ
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ã ã¯ãã©ã€ããåŸããExample 1 (1) Catalyst Preparation (a) Synthesis of n-butylmagnesium chloride 200 mmol of magnesium powder is placed in a 500 c.c. four-necked flask, a small amount of iodine is added thereto, and the mixture is heated to 70°C. At 70â, 45 mmol of n-butyl chloride was added to 3 mmol/
Add in the form of ml normal heptane solution. Next, 200 ml of n-heptane is added, and then 155 mmol of n-butyl chloride is added while maintaining the temperature at 80°C. After the entire amount of n-butyl chloride was added, the mixture was heated under reflux for 30 minutes, and then n-heptane was distilled off under reduced pressure to obtain solid powder n-butylmagnesium chloride.
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ããã (b) Synthesis of magnesium chloride 70 mmol of the above-mentioned n-butylmagnesium chloride and 130 ml of benzene are mixed, and then 70 mmol of ethylaluminum dichloride is added thereto in the form of a 4 mol/benzene solution.
æ·»å åŸå®€æž©ã§ïŒæéæ¹æããåºäœéšåãã
ã³ãŒã³ã§æŽæµããå¡©åãã°ãã·ãŠã ã®ãã³ãŒ
ã³ã¹ã©ãªãŒãåŸãã After the addition, the mixture is stirred at room temperature for 1 hour, and the solid portion is washed with benzene to obtain a benzene slurry of magnesium chloride.
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ãžãšããã·ãã°ãã·ãŠã 4mmolããã³ã
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å ããã³ãŒã³æº¶æ¶²ãšããå
šéã50mlãšããã (c) Preparation of homogeneous solution containing magnesium and titanium 4 mmol of diethoxymagnesium, 2 mmol of tributoxytitanium monochloride and 2 mmol of n-butyl alcohol were mixed and stirred at 130°C for 5 hours to obtain a homogeneous viscous body. Next, benzene was added to this to make a benzene solution, and the total volume was adjusted to 50 ml.
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1.3ééïŒ
å«ãã§ããã (d) Preparation of solid catalyst component Take 70.0 ml of the benzene slurry of magnesium chloride (1.38 g as magnesium chloride) synthesized in (b) above, and add 9.1 ml of the benzene solution prepared in (c) above. Stirred at 25°C for 1 hour. At 60°C, 3.62 mmol of ethylaluminum sesquichloride is added in the form of a benzene solution. After the addition, the mixture was stirred at 65° C. for 1 hour, and the resulting solid was washed with n-hexane to obtain a solid catalyst component. This solid is titanium
It contained 1.3% by weight.
(2) é å
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ã§ãã€ãã(2) Polymerization 1000 c.c. of cyclohexane was placed in a 2 liter autoclave, and 12 mg of the above solid powder was charged therein. After raising the temperature to 200â, hydrogen was introduced so that the molar ratio of hydrogen to ethylene in the gas phase was 0.01, then ethylene was introduced together with 0.02 mmol of diethylaluminum monochloride and 1130 g of butene, and the total pressure was reduced.
The weight was set at 40Kg/ cm2 . Ethylene absorption was observed as ethylene was introduced, but additional ethylene was introduced to maintain the total pressure at 40 Kg/cm 3 , and 30 minutes later, polymerization was stopped by injection of ethanol, resulting in MI = 1.5.
166 g of copolymer with FR=19 were obtained. This copolymer has 28 pendant ethyl groups per 1000 carbons and has a low butene unit content.
It was 11% by weight.
éå掻æ§ã¯ïŒ«ïŒ1330ãKTiïŒ102000ãšéåžžã«
é«æŽ»æ§ã§ãã€ãã The polymerization activity was extremely high with K = 1330 and K Ti = 102000.
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ãããExample 2 1000 c.c. of cyclohexane was placed in a 2-liter autoclave, and 6 mg of the solid powder used in Example 1 was charged therein.
After raising the temperature to 130°C, hydrogen was introduced so that the hydrogen/ethylene molar ratio in the gas phase was 0.15, and 0.01 mmol of diethylaluminum chloride, 1 butene,
Ethylene was introduced together with 85 g to give a total pressure of 23 Kg/cm 2 .
以äžå®æœäŸïŒãšåæ§ã®æäœã§30ååå¿ãè¡ãª
ããMIïŒ2.0ïœïŒ10minãFRïŒ19ã®å
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ã§ãã€ãã The reaction was carried out for 30 minutes in the same manner as in Example 1, and copolymer 141 with MI = 2.0 g/10 min and FR = 19 was obtained.
g was obtained. This copolymer has 23 pendant ethyl groups per 1000 carbons and a butene content of 8.5
It was in weight%.
éå掻æ§ã¯ïŒ«ïŒ3150ãKTiïŒ243000ã§ãã€ãã The polymerization activity was K=3150 and K Ti =243000.
å®æœäŸ ïŒ
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ãžãšããã·ãã°ãã·ãŠã 4mmolããã³ããª
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å«ãã§ãããExample 3 (1) Catalyst preparation 4 mmol of diethoxymagnesium and 4 mmol of tributoxymagnesium were mixed and heated at 130°C.
A homogeneous viscous body was obtained by stirring for 5 hours. Benzene was added to this to make a benzene solution, and the total volume was made up to 50 ml. Using the above solution instead of the solution prepared in (c) in Example 1,
A solid catalyst component was prepared in exactly the same manner as in Example 1 except that the amount of ethylaluminum sesquichloride used was 4.37 mmol. This solid is titanium
It contained 2.0% by weight.
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ã§ãã€ãã(2) Polymerization 1000 c.c. of cyclohexane was placed in a 2 liter autoclave, and 6 mg of the above solid powder was charged therein. After raising the temperature to 190°C, hydrogen was introduced so that the molar ratio of hydrogen to ethylene in the gas phase was 0.01, and then 0.02 mmol of diethylaluminum monochloride and butene were added.
1. Introduce ethylene with 110g and increase the total pressure.
The weight was set at 40Kg/ cm2 . Following the same operation as in Example 1,
Perform the reaction for 30 minutes, MI = 0.90g/10min, FR
165 g of a copolymer of =20 was obtained. This copolymer had 25 pendant ethyl groups per 1000 carbons and a butene content of 10% by weight.
éå掻æ§ã¯ãïŒ2360ãKTiïŒ118000ã§ãã€
ãã The polymerization activity was K=2360 and K Ti =118000.
å®æœäŸ ïŒ
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ã€ããExample 4 1000 c.c. of cyclohexane was placed in a 2-liter autoclave, and 6 mg of the solid powder prepared in Example 3 (1) was charged therein. After raising the temperature to 150°C, hydrogen was introduced so that the molar ratio of hydrogen/ethylene in the gas phase was 0.2, and ethylene was introduced together with 0.02 mmol of diethylaluminum monochloride to make the total pressure 25 Kg/cm 2 .
The reaction was carried out for 30 minutes in the same manner as in Example 1.
150 g of polymer with MI=0.52 g/10 min and FR=19 was obtained. The polymerization activity was K=2990 and K Ti =150000.
å®æœäŸ ïŒ
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ã§ãã€ããExample 5 1000 c.c. of cyclohexane was placed in a 2-liter autoclave, and 12 mg of the solid powder prepared in Example 3 (1) was charged therein. After raising the temperature to 200°C, hydrogen was introduced so that the molar ratio of hydrogen to ethylene in the gas phase was 0.03, and then 0.03 mmol of diethylaluminium chloride,
Ethylene was introduced together with 110 g of butene-1 to give a total pressure of 30 Kg/cm 2 . Hereinafter, the reaction was carried out for 30 minutes in the same manner as in Example 1, MI = 18 g / 10 min, FR =
160 g of copolymer No. 18 was obtained. This copolymer is
It had 38 pendant ethyl groups per 1000 carbons and a butene content of 15.5% by weight.
éå掻æ§ã¯ïŒ«ïŒ2080ãKTiïŒ104000ã§ãã€ãã The polymerization activity was K=2080 and K Ti =104000.
å®æœäŸ ïŒ
å®æœäŸïŒã«ãããŠããã³âïŒã110ïœããªã¯ã
ã³âïŒã150ïœã«ããã以å€ã¯å
šãåäžã«ããŠé
åããããªã€ãããã®çµæMIïŒ1.5ïœïŒ10minã
FRïŒ21ã®å
±éåäœ198ïœãåŸãããããã®å
±éå
äœã®å
šã¡ãã«åºå«æéã¯1000ççŽ åœã15åã§ãªã¯
ãã³âïŒåäœå«æéã¯12.0ééïŒ
ã§ãã€ããExample 6 Polymerization was carried out in the same manner as in Example 3 except that 110 g of butene-1 was replaced with 150 g of octene-1. As a result, MI=1.5g/10min,
198 g of a copolymer with FR=21 was obtained. The total methyl group content of this copolymer was 15 per 1000 carbons, and the octene-1 unit content was 12.0% by weight.
å®æœäŸ ïŒ
(1) 觊åªèª¿è£œ
å®æœäŸïŒã«ãããŠããã°ãã·ãŠã åã³ãã¿ã³
ãå«ãåäžæº¶æ¶²ã®äœ¿çšéã2.3mlãšãããšãã«
ã¢ã«ãããŠã ã»ã¹ãã¯ãã©ã€ã4.37mmolã®ä»£
ããã«ãšãã«ã¢ã«ãããŠã ãžã¯ãã©ã€ã
1mmolãçšãã以å€ã¯å®æœäŸïŒãšå
šãåæ§ã«
åºäœè§Šåªæåã調補ããããã®åºäœã¯ãã¿ã³
0.65ééïŒ
å«ãã§ãããExample 7 (1) Catalyst Preparation In Example 3, the amount of homogeneous solution containing magnesium and titanium used was 2.3 ml, and ethyl aluminum dichloride was used instead of 4.37 mmol of ethyl aluminum sesquichloride.
A solid catalyst component was prepared in exactly the same manner as in Example 3 except that 1 mmol was used. This solid is titanium
It contained 0.65% by weight.
(2) é å
2lãªãŒãã¯ã¬ãŒãã«ã·ã¯ããããµã³900mlã
åããäžèšåºäœç²æ«24mgãä»èŸŒãã ã230âã«
ææž©åŸæ°çžã«ãããæ°ŽçŽ ãšãšãã¬ã³ã®ã¢ã«æ¯ã
0.005ãšãªãããã«æ°ŽçŽ ãå°å
¥ã次ãã§ããžãš
ãã«ã¢ã«ãããŠã ã¢ãã¯ãã©ã€ã0.01mmolã
ããã³âïŒã130ïœãšãšãã«ãšãã¬ã³ãå°å
¥ã
å
šå§ã50KgïŒcm2ãšããã(2) Polymerization 900 ml of cyclohexane was placed in a 2 liter autoclave, and 24 mg of the above solid powder was charged therein. After raising the temperature to 230â, the molar ratio of hydrogen and ethylene in the gas phase is
Hydrogen was introduced so that the concentration was 0.005, then 0.01 mmol of diethylaluminum monochloride,
Ethylene was introduced together with 130 g of butene-1 to give a total pressure of 50 Kg/cm 2 .
以äžå®æœäŸïŒãšåæ§ã®æäœã§30ååå¿ãè¡ãª
ããMIïŒ11ïœïŒ10minãFRïŒ19ã®å
±éåäœ162
ïœãåŸãããã The reaction was carried out for 30 minutes in the same manner as in Example 1, and the copolymer 162 with MI = 11 g/10 min and FR = 19 was produced.
g was obtained.
ãã®å
±éåäœã¯1000ççŽ åœã26åã®ãã³ãã³ã
ãšãã«åºãæã¡ããã³å«æç10ééïŒ
ã§ãã€ãã This copolymer had 26 pendant ethyl groups per 1000 carbons and a butene content of 10% by weight.
éå掻æ§ã¯ãïŒ590ãKTiïŒ91000ã§ãã€ãã The polymerization activity was K=590 and K Ti =91000.
å®æœäŸ ïŒ
å®æœäŸïŒã«ãããŠãžãšãã«ã¢ã«ãããŠã ã¢ãã¯
ãã©ã€ã0.01mmolã®ä»£ããã«ããªãšãã«ã¢ã«ã
ããŠã 0.01mmolãçšãã以å€ã¯å®æœäŸïŒãšå
šã
åæ§ã«éåããMIïŒ18ïœïŒ10minãFRïŒ20ã®å
±
éåäœ150ïœãåŸãããããã®å
±éåäœã¯1000ç
çŽ åœã24åã®ãã³ãã³ããšãã«åºãæã¡ããã³å«
æçã¯9.5ééïŒ
ã§ãã€ããExample 8 Polymerization was carried out in exactly the same manner as in Example 7 except that 0.01 mmol of triethyl aluminum was used instead of 0.01 mmol of diethylaluminium monochloride, and 150 g of a copolymer with MI = 18 g/10 min and FR = 20 was obtained. It was done. This copolymer had 24 pendant ethyl groups per 1000 carbons and a butene content of 9.5% by weight.
éå掻æ§ã¯ïŒ«ïŒ546ãKTiïŒ92000ã§ãã€ãã The polymerization activity was K=546 and K Ti =92000.
å®æœäŸ ïŒ
ãã°ãã·ãŠã ãžãšãã©ãŒã20mmolãšããªãã«
ãã«ãããã·ã¢ãã¯ãã«ãã¿ã³20mmolãæ··å
ãã140âã§ïŒæéæ¹æãåäžãªæ¶²äœãåŸãã次
ãã§80âãŸã§æŸå·åŸãã³ãŒã³ã200mlå ãåäžæº¶
液ãšãããExample 9 20 mmol of magnesium diethylate and 20 mmol of tri-n-butoxymonochlorotitanium were mixed and stirred at 140°C for 4 hours to obtain a homogeneous liquid. Then, after cooling to 80°C, 200 ml of benzene was added to make a homogeneous solution.
ããã«ãåžè²©ã®ãã¬ãŒã¯ç¶å¡©åãã°ãã·ãŠã ã
宀枩ã§72hrããŒã«ãã«ãããã®380mmolãå ãã
次ãã§40âã«ãŠãšãã«ã¢ã«ãããŠã ã»ã¹ãã¯ãã©
ã€ã120.6mmolã4.0molïŒã®ãã³ãŒã³æº¶æ¶²ã®åœ¢
ã§å ããããã®åŸ60âã«ææž©ãã1hræ¹æãè¡ã
çæãããçæããæ²æ®¿ããã«ãã«ãããµã³ã§æŽ
æµãããã«ãã«ãããµã³ã¹ã©ãªãŒã®åœ¢ã§éåã«äŸ
ããããã®è§Šåªäžã®ãã¿ã³å«éã¯1.9ééïŒ
ã§ã
ã€ãã Add 380 mmol of commercially available flake magnesium chloride ball-milled at room temperature for 72 hours,
Then, at 40°C, 120.6 mmol of ethylaluminum sesquichloride was added in the form of a 4.0 mol/benzene solution. Thereafter, the temperature was raised to 60°C, and the mixture was stirred for 1 hour to ripen. The generated precipitate was washed with n-hexane and subjected to polymerization in the form of n-hexane slurry. The titanium content in this catalyst was 1.9% by weight.
ã€ãã«ã2lãªãŒãã¯ã¬ãŒãã«ã·ã¯ããããµã³
1000c.c.ããšããäžèšåºäœç²æ«ïŒmgãä»èŸŒãã ã Next, add cyclohexane to a 2L autoclave.
1000 c.c. was taken and 9 mg of the above solid powder was charged.
200âã«ææž©åŸãæ°çžã®æ°ŽçŽ ãšãšãã¬ã³ã®ã¢ã«
æ¯ã0.01ãšãªãããæ°ŽçŽ ãå°å
¥ãããžãšãã«ã¢ã«
ãããŠã ã¯ããªã0.025mmolãããã³âïŒã85ïœ
ããšãã¬ã³ãšå
±ã«å°å
¥ããå
šå§40KgïŒcm2ã«ããã
ãšãã¬ã³ã®å°å
¥ãšå
±ã«ãšãã¬ã³ã®åžåãèŠããã
ãå
šå§ã40KgïŒcm2ã«ä¿ã€ããã«ãšãã¬ã³ãè¿œå å°
å
¥ãã30ååŸã«ãšã¿ããŒã«å§å
¥ã«ããéåãåæ¢
ããããã®çµæãMIïŒ1.2ãFRïŒ20ã®ããªããŒ
160ïœãåŸããããïŒ1550ãKTiïŒ81700ã§ãã€
ãã After raising the temperature to 200â, hydrogen was introduced so that the molar ratio of hydrogen to ethylene in the gas phase was 0.01, and 0.025 mmol of diethylaluminium chloride and 85 g of butene-1 were added.
was introduced together with ethylene to give a total pressure of 40 Kg/cm 2 .
As ethylene was introduced, absorption of ethylene was observed, but ethylene was additionally introduced to maintain the total pressure at 40 kg/cm 2 , and 30 minutes later, the polymerization was stopped by injection of ethanol. As a result, the polymer with MI=1.2 and FR=20
160g was obtained. K = 1550, K Ti = 81700.
ãã®å
±éåäœã¯1000ççŽ åœã23åã®ãã³ãã³ã
ãšãã«åºãæã¡ãããã³âïŒå«æé8.5ééïŒ
ã§
ãã€ãã This copolymer had 23 pendant ethyl groups per 1000 carbons and a butene-1 content of 8.5% by weight.
å®æœäŸ 10
(1) 觊åªèª¿è£œ
ãã°ãã·ãŠã ãžãšãã©ãŒã20mmolãããªã
ã«ãã«ãããã·ã¢ãã¯ãã«ãã¿ã³10mmolåã³
ãã«ãã«ãã¿ããŒã«10mmolãæ··åãã140â
ã§ïŒæéæ¹æããåäžãªæº¶æ¶²ãšãããã€ãã§60
âãŸã§éæž©ããã³ãŒã³150c.c.ãå ãåäžæº¶æ¶²ãš
ãããExample 10 (1) Catalyst preparation 20 mmol of magnesium diethylate, 10 mmol of tri-n-butoxymonochlorotitanium and 10 mmol of n-butanol were mixed and heated at 140°C.
The mixture was stirred for 4 hours to form a homogeneous solution. Then 60
The temperature was lowered to â and 150 c.c. of benzene was added to make a homogeneous solution.
次ã«60âã«ãŠãšãã«ã¢ã«ãããŠã ã»ã¹ãã¯ã
ã©ã€ã100mmolã20åéã§æ»ŽäžããåŒãç¶ã
60âã§ïŒæéæ¹æããã Next, 100 mmol of ethylaluminum sesquichloride was added dropwise over 20 minutes at 60â, and then
The mixture was stirred at 60°C for 1 hour.
çæããæ²æ®¿ããã«ãã«ãããµã³ã§æŽæµåŸä¹Ÿ
ç¥ããŠåºäœç²æ«ãåŸãããã®åºäœäžã«ã¯ãã¿ã³
ã11ééïŒ
å«ãŸããŠããã The generated precipitate was washed with normal hexane and dried to obtain a solid powder. This solid contained 11% by weight of titanium.
(2) é å
2lãªãŒãã¯ã¬ãŒãã«ã·ã¯ããããµã³1000c.c.ã
åããäžèšåºäœç²æ«15mgãä»èŸŒãã ã200âã«
ææž©åŸãæ°çžã«ãããæ°ŽçŽ ïŒãšãã¬ã³ã®ã¢ã«æ¯
ã0.01ã«ãªãããæ°ŽçŽ ãå°å
¥ãã次ãã§ãžãšã
ã«ã¢ã«ãããŠã ã¢ãã¯ãã©ã€ã0.12mmolãã
ãã³âïŒã38ïœãšãšãã«ãšãã¬ã³ãå°å
¥ãå
šå§
23KgïŒcm2ãšããã(2) Polymerization 1000 c.c. of cyclohexane was placed in a 2 liter autoclave, and 15 mg of the above solid powder was charged therein. After raising the temperature to 200°C, hydrogen was introduced so that the hydrogen/ethylene molar ratio in the gas phase was 0.01, and then ethylene was introduced together with 0.12 mmol of diethylaluminium monochloride and 38 g of butene-1, and the total pressure was reduced.
The weight was set at 23Kg/ cm2 .
ãšãã¬ã³ã®å°å
¥ãšãšãã«ãšãã¬ã³ã®åžåãèŠ
ããããå
šå§ã25KgïŒcm2ã«ä¿ã€ãããšãã¬ã³ã
è¿œå å°å
¥ã30ååŸã«ãšã¿ããŒã«å§å
¥ã«ããéå
ãåæ¢ãããšããMIïŒ6.0ãFRïŒ22ãæãã
å
±éåäœ56ïœãåŸãããããã®å
±éåäœã¯1000
ççŽ åœã25åã®ãã³ãã³ããšãã«åºãæã¡ãã
ãã³âïŒåäœå«æé10ééïŒ
ã§ãã€ãã As ethylene was introduced, absorption of ethylene was observed, but ethylene was additionally introduced to maintain the total pressure at 25 kg/ cm2 , and 30 minutes later, the polymerization was stopped by injection of ethanol, resulting in 56 g of copolymer with MI = 6.0 and FR = 22. was gotten. This copolymer has 1000
It had 25 pendant ethyl groups per carbon and a butene-1 unit content of 10% by weight.
éå掻æ§ïŒ«ã¯885ãšé«ãããKTiã8050ãšäœã
ã€ãã The polymerization activity K was high at 885, but the K Ti was low at 8050.
æ¯èŒäŸ ïŒ
(1) 觊åªèª¿è£œ
ç¡æ°Žå¡©åãã°ãã·ãŠã 20mmolããã«ãã«ã
ãã¿ã³100mlã«æžæ¿åãã次ãã§ãšã¿ããŒã«
20mmolãå ãã宀枩ã§ïŒæéæ¹æããã次ã
ã§ããã«åå¡©åãã¿ã³200mmolãå ãã90â
ã§ïŒæéæ¹æãããåŸãããåºäœãã·ã¯ããã
ãµã³ã§æŽæµããåºäœè§ŠåªæåãåŸãããã®åºäœ
ã¯ãã¿ã³3.5ééïŒ
å«ãã§ãããComparative Example 1 (1) Catalyst Preparation 20 mmol of anhydrous magnesium chloride was suspended in 100 ml of normal heptane, and then ethanol was added.
Add 20 mmol and stir at room temperature for 1 hour. Next, add 200 mmol of titanium tetrachloride and heat at 90°C.
Stir for 2 hours. The obtained solid is washed with cyclohexane to obtain a solid catalyst component. This solid contained 3.5% titanium by weight.
(2) é å
äžèšåºäœãçšãã以å€ã¯å®æœäŸïŒãšå
šãåæ§
ã«éåãè¡ãªã€ããåŸãããããªããŒã¯ããã
ã«16ïœã§ããéå掻æ§ã¯ãïŒ54ãKTiïŒ1540
ãšäœãã€ãã(2) Polymerization Polymerization was carried out in exactly the same manner as in Example 6 except that the above solid was used. The amount of polymer obtained was only 16 g, and the polymerization activity was K = 54, K Ti = 1540.
It was low.
第ïŒå³ã¯ãæ¬çºæã®äžæ
æ§ã瀺ããããŒãã€ãŒ
ãå³ã§ããã
FIG. 1 is a flowchart showing one embodiment of the present invention.
Claims (1)
ããïŒã§è¡šãããããã°ãã·ãŠã ãžããã²ã³åç©
ã®ååšäžãäžè¬åŒMgïŒOR2ïŒmX2 2-nïŒåŒäžãR2ã¯
ã¢ã«ãã«ãã¢ãªãŒã«åã¯ã·ã¯ãã¢ã«ãã«åºã瀺
ããX2ã¯ããã²ã³ååã瀺ããïœã¯ïŒåã¯ïŒã§
ããïŒã§è¡šãããããã°ãã·ãŠã ã¢ã«ã³ã©ãŒãã
äžè¬åŒTiïŒOR3ïŒnX3 4-oïŒåŒäžãR3ã¯ã¢ã«ãã«ãã¢
ãªãŒã«åã¯ã·ã¯ãã¢ã«ãã«åºã瀺ããX3ã¯ãã
ã²ã³ååã瀺ããïœã¯ïŒïŒïŒïŒïŒåã¯ïŒã§ããïŒ
ã§è¡šãããããã¿ã³ååç©åã³å Žåã«ãã€ãŠã¯äž
è¬åŒR5OHïŒåŒäžãR5ã¯ã¢ã«ãã«ãã¢ãªãŒã«åã¯
ã·ã¯ãã¢ã«ãã«åºã瀺ãïŒã§è¡šãããããããã
ã·ååç©ãå«ãåäžãªçåæ°ŽçŽ æº¶æ¶²ããäžè¬åŒ
AlR1 lX1 3-lïŒåŒäžãR1ã¯ã¢ã«ãã«ãã¢ãªãŒã«åã¯ã·
ã¯ãã¢ã«ãã«åºã瀺ããX1ã¯ããã²ã³ååã瀺
ããïœã¯ïŒâŠïœâŠïŒã®æ°ã瀺ããïŒã§è¡šãããã
ææ©ããã²ã³åã¢ã«ãããŠã ååç©ã§åŠçããé
ã«ãåååç©ã®éæ¯ã«ã€ããŠããã°ãã·ãŠã ã¢ã«
ã³ã©ãŒãããã¿ã³ååç©ãããããã·ååç©ãã
ã³ææ©ããã²ã³åã¢ã«ãããŠã ååç©ã®ã¢ã«æ°ã
ããããïœãïœãïœ åã³ïœãšããå Žåãåèšäžè¬
åŒäžã®ïœãïœãïœãšã®éã«ã 0.75âŠ
ïœÃïŒïŒâïœïŒïŒïœÃïŒïŒâïœïŒïŒïœÃïŒïŒâïœïŒïŒïœ
ÃïœïŒïœÃïœïŒïœ ãæºè¶³ããããããªæ¯çã«ãããŸãããã°ãã·ãŠ
ã ãžããã²ã³åç©ãšãã°ãã·ãŠã ã¢ã«ã³ã©ãŒãã®
ã¢ã«æ°ã®éã«ããã°ãã·ãŠã ãžããã²ã³åç©ã®ã¢
ã«æ°ãïœãšããå Žåã ïŒâŠïœïŒïœâŠ100 ãæºè¶³ãããæ§ãªæ¯çã«ããŠåŸãããçåæ°ŽçŽ äž
溶æ§åºäœãšææ©ã¢ã«ãããŠã ååç©ãçµã¿åãã
ãŠãªã觊åªç³»ãçšããŠçåæ°ŽçŽ æº¶åªäžçæããé
åäœã該çåæ°ŽçŽ æº¶åªäžã«æº¶è§£ããŠããç¶æ ã§ã
ãšãã¬ã³åç¬åã¯ãšãã¬ã³ãšä»ã®Î±âãªã¬ãã€ã³
ã®æ··åç©ãéåããããšãç¹åŸŽãšããããªãªã¬ã
ã€ã³ã®è£œé æ¹æ³ã[Claims] 1. In the presence of a magnesium dihalide represented by the general formula MgX 4 2 (in the formula, X 4 represents a halogen atom), the general formula Mg(OR 2 ) mX 2 2-n (in the formula, R 2 represents an alkyl, aryl or cycloalkyl group, X 2 represents a halogen atom, m is 1 or 2);
General formula Ti(OR 3 )nX 3 4-o (wherein R 3 represents an alkyl, aryl or cycloalkyl group, X 3 represents a halogen atom, and m is 1, 2, 3 or 4)
A homogeneous hydrocarbon solution containing a titanium compound represented by the general formula
An organic compound represented by AlR 1 l When treating with an aluminum halide compound, when the number of moles of magnesium alcoholate, titanium compound, hydroxy compound, and organic aluminum halide compound are respectively b, c, e, and a regarding the quantitative ratio of each compound, the general formula Between m, n, and l in the middle, 0.75âŠ
aÃ(3-l)+bÃ(2-m)+cÃ(4-n)/m
If the ratio is set so that Ãb + n à c + e is satisfied, and the number of moles of magnesium dihalide is d between the number of moles of magnesium dihalide and magnesium alcoholate, then 2âŠd/bâŠ100 is satisfied. A polymer produced in a hydrocarbon solvent using a catalyst system consisting of a combination of a hydrocarbon-insoluble solid and an organoaluminum compound obtained in a ratio such that the polymer is dissolved in the hydrocarbon solvent,
A method for producing a polyolefin, which comprises polymerizing ethylene alone or a mixture of ethylene and other α-olefins.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4003281A JPS57153007A (en) | 1981-03-19 | 1981-03-19 | Production of polyolefin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4003281A JPS57153007A (en) | 1981-03-19 | 1981-03-19 | Production of polyolefin |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57153007A JPS57153007A (en) | 1982-09-21 |
JPH0132246B2 true JPH0132246B2 (en) | 1989-06-30 |
Family
ID=12569564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4003281A Granted JPS57153007A (en) | 1981-03-19 | 1981-03-19 | Production of polyolefin |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS57153007A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0780968B2 (en) * | 1987-09-09 | 1995-08-30 | äœåååŠå·¥æ¥æ ªåŒäŒç€Ÿ | Process for producing olefin polymer |
-
1981
- 1981-03-19 JP JP4003281A patent/JPS57153007A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS57153007A (en) | 1982-09-21 |
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