JPH01222043A - Manufacture of vapor deposited galvanized sheet steel having excellent galvanizing adhesion - Google Patents

Manufacture of vapor deposited galvanized sheet steel having excellent galvanizing adhesion

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Publication number
JPH01222043A
JPH01222043A JP4434188A JP4434188A JPH01222043A JP H01222043 A JPH01222043 A JP H01222043A JP 4434188 A JP4434188 A JP 4434188A JP 4434188 A JP4434188 A JP 4434188A JP H01222043 A JPH01222043 A JP H01222043A
Authority
JP
Japan
Prior art keywords
steel strip
furnace
vapor
galvanizing
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4434188A
Other languages
Japanese (ja)
Inventor
Kazuaki Chiyouhata
丁畑 和昭
Yukihiro Morita
幸弘 守田
Mitsuru Fujita
充 藤田
Minoru Saito
実 斎藤
Yusuke Hirose
広瀬 祐輔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP4434188A priority Critical patent/JPH01222043A/en
Publication of JPH01222043A publication Critical patent/JPH01222043A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To manufacture the title sheet steel by subjecting the surface of a steel strip to purifying and activating in a furnace by the use of a cup burner and thereafter executing zinc vapor deposition thereto. CONSTITUTION:A steel strip 1 is introduced into a shaft furnace 2 in which plural pieces of cup burners are disposed and is treated under the conditions of 0-15% CO+H2 concn. in a combustion gas, 1,000-1,600 deg.C combustion gaseous temp. and 500-800 deg.C surface temp. of the steel strip to remove rolling oil, etc., stuck on the surface of the steel strip and to subject the oxide on the surface of the steel strip to reducing, removing and activating. The steel strip 1 is then introduced into a cooling part 3 to regulate the temp. of the steel strip 1 to about 450 deg.C in an N2 gas contg. 2-75% H2. The steel strip is then passed through a connecting duct 7, a pressure applying chamber 8 and a seal roll chamber 9 via a vent 6 of the cooling part to drop the surface temp. of the steel strip 1 to 150-350 deg.C and is successively introduced into vapor deposition chambers 10 and 10' to execute vapor deposition galvanizing thereto. By this method, the vapor deposited galvanized sheet having excellent adhesion can be obtd.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はめっき密着性に優れた蒸着亜鉛めっき鋼板の製
造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for manufacturing a vapor-deposited galvanized steel sheet with excellent plating adhesion.

(従来の技術) 鋼板の表面に亜鉛をめっきした亜鉛めっき鋼板は、亜鉛
の犠牲防食作業により耐食性が鋼板のままよりも優れて
おり、また、比較的安価に製造できるため、さまざまな
用途に使用されている。この亜鉛めっき鋼板を連続的に
製造する方法としては、従来、溶融亜鉛中に鋼帯を浸漬
してめっきする溶融亜鉛めっき法と、めっき溶液中に鋼
帯を浸漬し、電気化学的に亜鉛を鋼帯表面に析出させて
めっきする電気めっき法があった。
(Conventional technology) Galvanized steel sheets, which are steel sheets whose surfaces are plated with zinc, have better corrosion resistance than steel sheets due to the sacrificial anticorrosion treatment of zinc, and can be manufactured at relatively low cost, so they are used for a variety of purposes. has been done. Conventionally, methods for continuously manufacturing galvanized steel sheets include hot-dip galvanizing, in which the steel strip is immersed in molten zinc, and zinc is electrochemically applied by immersing the steel strip in a plating solution. There was an electroplating method that deposited and plated on the surface of a steel strip.

溶融亜鉛めっき法ではめっき付着量を、通常、ガスワイ
ピング法で制御するため、現在の技術ではめっき付着量
的30g/rr?(片面)以下の薄めつきが困難である
。また、鋼帯の板幅方向と長手方向のめっき付着量の均
一性が電気亜鉛めっき法よりも劣る。電気亜鉛めっき法
ではめっき付着量の増加にともなって生産性が低下し、
厚めつきではコスト高になる。さらに、溶融亜鉛めっき
法、電気亜鉛めっき法とも片面、めっき、差厚めつきが
困難である。これらのめっき方法の欠点を解決するため
、蒸着亜鉛めっき法が開発され、実用化されている。
In the hot-dip galvanizing method, the amount of plating deposited is usually controlled by a gas wiping method, so with the current technology, the amount of plating deposited is 30g/rr? (One side) It is difficult to dilute the following. Furthermore, the uniformity of the coating amount in the width direction and longitudinal direction of the steel strip is inferior to that of the electrogalvanizing method. In the electrogalvanizing method, productivity decreases as the amount of plating increases.
The thicker the material, the higher the cost. Furthermore, it is difficult to perform single-sided plating or differential thickness plating with both the hot-dip galvanizing method and the electrogalvanizing method. In order to solve the drawbacks of these plating methods, a vapor deposition galvanizing method has been developed and put into practical use.

蒸着亜鉛めっき法によ九ば、めっき付着量が0〜90g
/ rdまでの両面9片面および差厚めつきが可能であ
り、鋼帯の板幅方向と長手方向のめっき付着量の均一性
も電気亜鉛めっき法と同等である。また、薄めつきも高
速で行なえる。
Depending on the vapor deposition galvanizing method, the coating weight is 0 to 90g.
/rd, double-sided, single-sided, and differential thickness plating is possible, and the uniformity of the coating amount in the width direction and longitudinal direction of the steel strip is equivalent to that of electrogalvanizing. Also, thinning can be done at high speed.

蒸着亜鉛めっき法でめっき密着性に優れた亜鉛めっき鋼
板を連続的に製造するには、亜鉛を蒸着する前に鋼帯表
面に付着した圧延油等を除去し。
In order to continuously produce galvanized steel sheets with excellent coating adhesion using the vapor deposition galvanizing method, rolling oil etc. adhering to the steel strip surface must be removed before zinc is vapor deposited.

鋼帯表面の酸化膜を還元し、清浄、活性化しなければな
らない。そして、活性化された表面が酸化されることな
く鋼帯を真空中に導入し、鋼帯の表面温度150〜35
0℃で亜鉛を蒸着しなければならない、 鋼帯表面を連
続的に清浄、活性化する前処理方法としては真空中での
電子ビーム加熱法、アルゴンイオン等によるスパッタリ
ング法、ブラッシング法等がある。しかし、電子ビーム
加熱法では少なくともO,0O1torr以下の真空圧
に排気する必要がある。連続的に鋼帯表面を電子ビーム
で加熱した後、蒸着する装置としては、コイルごと真空
容器内に挿入し、真空容器内を0.001torr以下
の真空圧に排気する形式の装置がある。しかし、このよ
うな装置では、一つのコイルごとに真空排気しなければ
ならず、また、亜鉛蒸着後、真空容器内を大気圧に戻し
てコイルを取り出さなければならず、生産性が低い。ア
ルゴンイオン等によるスパッタリング法ではスパッタリ
ング速度が遅いことや、電子ビーム加熱法と同様の形式
の装置となり、生産性が低い。また、ブラッシング法で
は銅帯表面をブラッシングした時に生成する鉄粉を回収
する必要があり、装置が複雑になる。
The oxide film on the surface of the steel strip must be reduced, cleaned, and activated. Then, the steel strip is introduced into a vacuum without the activated surface being oxidized, and the surface temperature of the steel strip is 150 to 35.
Pretreatment methods for continuously cleaning and activating the surface of the steel strip, in which zinc must be deposited at 0°C, include electron beam heating in a vacuum, sputtering using argon ions, etc., and brushing. However, in the electron beam heating method, it is necessary to evacuate to a vacuum pressure of at least 0.001 torr or less. As an apparatus for continuously heating the surface of a steel strip with an electron beam and then vapor depositing the same, there is an apparatus in which the entire coil is inserted into a vacuum vessel and the inside of the vacuum vessel is evacuated to a vacuum pressure of 0.001 torr or less. However, in such an apparatus, each coil must be evacuated, and after zinc evaporation, the inside of the vacuum container must be returned to atmospheric pressure and the coil must be taken out, resulting in low productivity. A sputtering method using argon ions or the like has a slow sputtering speed and requires a similar type of equipment as an electron beam heating method, resulting in low productivity. Furthermore, in the brushing method, it is necessary to collect iron powder generated when brushing the surface of the copper strip, which makes the apparatus complicated.

簡便に鋼帯表面を連続的に清浄、活性化し、亜鉛蒸着し
てめっき密着性に優れた蒸着亜鉛めっき鋼板を製造する
装置としては、特開昭6l−79755(特願昭59−
201423)に示されている装置がある。
A device for easily and continuously cleaning and activating the surface of a steel strip and depositing zinc on it to produce a vapor-deposited galvanized steel sheet with excellent plating adhesion is disclosed in Japanese Patent Application Laid-Open No. 61-79755 (Japanese Patent Application No. 1983-1999).
There is a device shown in 201423).

この装置は水平型の弱酸他炉方式のガス還元・焼鈍炉の
冷却部の出口側を溶融亜鉛めっき装置と真空蒸着亜鉛め
っき装置のシールロール室の入口の何れにも接続できる
ようにした溶融亜鉛めっきと蒸着亜鉛めっきの兼用装置
である。この装置ではガス還元焼鈍の炉の冷却部とシー
ルロール室との間に賦圧室が設けられており、冷却部よ
りも高い圧力となるように窒素ガスあるいはアルゴンガ
スな導入して、冷却部からの水素を含むガスが蒸着亜鉛
めっき装置側へ流入し、真空が破れた場合、爆発するの
を防止している。
This device is a molten zinc plating device that allows the outlet side of the cooling section of a horizontal weak acid type gas reduction/annealing furnace to be connected to either the inlet of the seal roll chamber of a hot-dip galvanizing device or a vacuum evaporation galvanizing device. This equipment is used for both plating and vapor deposition galvanizing. In this equipment, a pressure chamber is provided between the cooling section of the gas reduction annealing furnace and the seal roll chamber, and nitrogen gas or argon gas is introduced so that the pressure is higher than that of the cooling section. This prevents hydrogen-containing gas from flowing into the evaporative galvanizing equipment and causing an explosion if the vacuum is broken.

上記の装置によれば鋼帯表面に付着した圧延油等は弱酸
化炉内で除去され5表面の酸化膜はガス還元・焼鈍炉内
の50〜75%H,−N、ガスで還元され、活性化する
。そして、鋼帯表面が活性なまま蒸着室に導入されて亜
鉛蒸着されるため、めっき密着性は良好である。また、
溶融亜鉛めっきから蒸着亜鉛めっきへの切り替えやその
逆も容易に行なうことができる。さらに、コイルごとに
真空排気する必要がなく、連続的に鋼帯を装置内へ挿入
することができ、電子ビーム加熱法、スパッタリング法
に比べて生産性が高い。
According to the above-mentioned apparatus, rolling oil etc. adhering to the steel strip surface is removed in a weak oxidation furnace, and the oxide film on the surface is reduced with 50 to 75% H, -N, gas in a gas reduction/annealing furnace. Activate. Since the surface of the steel strip is introduced into the deposition chamber while being active and zinc is deposited, the plating adhesion is good. Also,
Switching from hot-dip galvanizing to vapor-deposited galvanizing and vice versa can be easily performed. Furthermore, there is no need to evacuate each coil, and the steel strip can be continuously inserted into the apparatus, resulting in higher productivity than the electron beam heating method or sputtering method.

しかし、上記の装置では以下に示す問題点がある。However, the above device has the following problems.

(1)ガス還元・焼鈍炉と冷却部の両方に50〜75%
H2の高濃度H,−N2雰囲気ガスを導入するため、雰
囲気ガスの使用量は約27ONm’ /hと多く、製造
コストが高い。
(1) 50-75% for both gas reduction/annealing furnace and cooling section
Since a high-concentration H, -N2 atmospheric gas is introduced, the amount of atmospheric gas used is as large as about 27 ONm'/h, and the manufacturing cost is high.

(2)水平型の弱酸他炉方式のガス還元・焼鈍炉を備え
た連続式溶融亜鉛めっき装置の全長は通常約200m 
と長く、シールロール室と蒸着室を連結すると装置全体
の長さは約250 m となり、装置自体が大型化し、
装置の設置面積が大きくなる。したがって、上記装置を
設置できる場所は限定され、装置作製に要する費用は多
大となる。
(2) The total length of a continuous hot-dip galvanizing equipment equipped with a horizontal weak acid type gas reduction/annealing furnace is usually approximately 200 m.
If the seal roll chamber and vapor deposition chamber are connected, the total length of the device will be approximately 250 m, making the device itself large.
The installation area of the device becomes larger. Therefore, the places where the above device can be installed are limited, and the cost required for manufacturing the device is large.

(3)装置の全長が約250mであり、銅帯が弱酸化炉
内に導入されてから亜鉛蒸着されるまでの所要時間は通
板速度約100 m /winで約2分30秒と長い。
(3) The total length of the apparatus is approximately 250 m, and the time required from the time the copper strip is introduced into the weak oxidation furnace until the zinc evaporation is performed is as long as approximately 2 minutes and 30 seconds at a strip passing rate of approximately 100 m/win.

(発明が解決しようとする問題点) 上記のような、従来から行なわれている蒸着亜鉛めっき
の前処理法では多量の高濃度H,−N、雰囲気ガスを消
費するため生産コストが高い。また多大の装置設置面積
を必要とし、装置が高価でかつ生産性が低い6本発明は
上記問題点を解決し、小型の安価な装置で生産性よく低
コストでめっき密着性に優れた蒸着亜鉛めっき鋼板を製
造するものである。
(Problems to be Solved by the Invention) The conventional pretreatment method for vapor deposited galvanizing as described above consumes a large amount of high concentration H, -N, and atmospheric gas, resulting in high production costs. In addition, a large amount of installation space is required, the equipment is expensive, and productivity is low. 6 The present invention solves the above problems, and uses a small and inexpensive equipment to produce evaporated zinc with high productivity and excellent plating adhesion at low cost. It manufactures plated steel sheets.

(問題解決の手段) カップバーナーを用いた炉の出口側に連続式の蒸着亜鉛
めっき装置を連結することによって上記の問題点は解決
される5 (発明の構成) 本発明はカップバーナーを用いた炉内で鋼帯表面に付着
した圧延油等を除去し、鋼帯表面の酸化物を還元、除去
して鋼帯表面を活性化した後、亜鉛蒸着することを特徴
とする蒸着亜鉛めっき鋼板の製造方法を提供する。
(Means for solving the problem) The above problems are solved by connecting a continuous vapor deposition galvanizing device to the outlet side of a furnace using a cup burner.5 (Structure of the invention) The present invention uses a cup burner. A vapor-deposited galvanized steel sheet characterized by removing rolling oil etc. adhering to the surface of the steel strip in a furnace, reducing and removing oxides on the surface of the steel strip to activate the surface of the steel strip, and then depositing zinc. A manufacturing method is provided.

本発明の方法においてはカップバーナーを用いた炉を使
用するが、竪型のものが好ましい。本発明の装置は目下
のところ亜鉛およびアルミニウムの真空蒸着めっきに利
用可能であるが、将来における用途を限定されるもので
はない6 本発明の方法において、炉の燃焼ガス成分中のCo +
 H,の濃度は0〜15%であることが好ましい。
In the method of the present invention, a furnace using a cup burner is used, and a vertical furnace is preferred. Although the apparatus of the present invention can currently be used for vacuum evaporation plating of zinc and aluminum, it is not intended to limit its use in the future.6 In the method of the present invention, Co +
The concentration of H is preferably 0 to 15%.

また炉内の燃焼ガスの温度は好ましくは1000〜16
00℃であり、炉内での鋼帯加熱温度は好ましくは50
0〜800℃である。また好適な実施態様においては鋼
帯は炉内で加熱後に接続用ダクト中でHz2〜75%を
含むN2ガス中で処理される。
Also, the temperature of the combustion gas in the furnace is preferably 1000 to 16
00°C, and the steel strip heating temperature in the furnace is preferably 50°C.
The temperature is 0 to 800°C. In a preferred embodiment, the steel strip is heated in a furnace and then treated in a connecting duct in N2 gas containing 2 to 75% Hz.

真空蒸着時の鋼帯の温度は好ましくは150〜350℃
である。
The temperature of the steel strip during vacuum deposition is preferably 150 to 350°C.
It is.

本発明の装置のうち真空蒸着部の構造1機能、操作は前
特開昭61−79755に開示されている。カップバー
ナーを用いる炉は公知である。ジーラス炉と称せられる
ものがよく知られている6ただしこれは竪型である。
The structure, function, and operation of the vacuum deposition section of the apparatus of the present invention are disclosed in the former Japanese Patent Application Laid-Open No. 61-79755. Furnaces using cup burners are known. A well-known type of furnace is the so-called Zealous furnace.6 However, this furnace is vertical.

(発明の好適実施態様) 添付第1図において、■の部分は竪型炉方式の溶融亜鉛
めっき装置である。竪型炉2には図示されないカップバ
ーナーが複数個、縦と横に配置されている。カップバー
ナーには空気と燃料ガス(例えばブタンガス)の量比(
空気/燃料ガス、以下、空燃比と称す)が1以下となる
ように混合されたガスが供給され、燃焼するようになっ
ている。
(Preferred Embodiment of the Invention) In the attached FIG. 1, the part marked (■) is a vertical furnace type hot-dip galvanizing apparatus. In the vertical furnace 2, a plurality of cup burners (not shown) are arranged vertically and horizontally. The cup burner has a ratio of air to fuel gas (e.g. butane gas)
Gas mixed so that the air/fuel gas (hereinafter referred to as air-fuel ratio) is 1 or less is supplied and combusted.

空燃比が1以下では燃焼ガス中にCOとH2を含み。When the air-fuel ratio is less than 1, the combustion gas contains CO and H2.

還元性雰囲気となる。燃焼ガス中のCO+ 82濃度が
0.5〜15%、燃焼ガス温度1000〜1600℃、
鋼帯の表面温度500〜800℃の場合、鋼帯表面に付
着した圧延油等が除去され、m布表面の酸化物が還元さ
れ、#A帯衣表面活性化する。冷却部3ではH2を2〜
75%含むN2ガスが導入されており、鋼帯を冷却する
とともに竪型炉2内で清浄、活性化したままの鋼帯表面
を保持するようになっている。冷却部3は電気抵抗加熱
装置あるいはラジアントチューブ方式の加熱装置等によ
り、鋼帯1を加熱することもできる0本装置でH2を含
む雰囲気ガスを必要とするのは冷却部3のみである。冷
却部3で表面温度が約450℃に温度制御された鋼帯1
はスナウト4を経て、亜鉛めっき浴5に浸漬され、亜鉛
めっきされる。このような装置は例えば、「溶融亜鉛め
っき、塗装」 (学校法人鉄鋼短期大学、昭和57年刊
)の16頁に記載されて当業者間に公知である。
A reducing atmosphere is created. The CO+ 82 concentration in the combustion gas is 0.5-15%, the combustion gas temperature is 1000-1600℃,
When the surface temperature of the steel strip is 500 to 800° C., rolling oil and the like adhering to the surface of the steel strip are removed, oxides on the surface of the m cloth are reduced, and the surface of the #A cloth is activated. In the cooling section 3, H2 is
N2 gas containing 75% N2 gas is introduced to cool the steel strip and keep the surface of the steel strip clean and activated within the vertical furnace 2. The cooling section 3 is an electric resistance heating device or a radiant tube type heating device, etc., which can also heat the steel strip 1, and only the cooling section 3 requires an atmospheric gas containing H2. Steel strip 1 whose surface temperature is controlled to about 450°C in cooling section 3
passes through the snout 4, is immersed in a galvanizing bath 5, and is galvanized. Such an apparatus is known to those skilled in the art, for example, as described on page 16 of "Hot-dip Galvanizing and Painting" (published by Tekko Junior College of Education, 1982).

■の部分は連続式の蒸着亜鉛めっき装置である。The part (2) is a continuous type evaporation galvanizing equipment.

連続式の蒸着亜鉛めっき装置は最近いくつかの様式が提
案されているが、ここに例示するのは特開昭61−79
755に示されている装置である。本装置は連結ダクト
7を介して竪型炉方式の溶融亜鉛めっき装置の出口側6
に連結されている。賦圧室8には窒素ガスあるいはアル
ゴンガスが導入され、竪型炉方式の溶融亜鉛めっき装置
の冷却部3よりも圧力が高くなっており、冷却部3から
のH2を含むN2ガスが蒸着室10に流入しないように
なっている。
Several types of continuous vapor deposition galvanizing equipment have recently been proposed, but the one exemplified here is the one developed in Japanese Patent Application Laid-Open No. 61-79.
755. This device is connected to the outlet side 6 of a vertical furnace type hot-dip galvanizing device through a connecting duct 7.
is connected to. Nitrogen gas or argon gas is introduced into the pressurization chamber 8, and the pressure is higher than that in the cooling section 3 of the vertical furnace type hot-dip galvanizing apparatus, and the N2 gas containing H2 from the cooling section 3 flows into the deposition chamber. 10.

蒸着室10の前にシールロール室9が、蒸着室10’の
後にシールロール室9′が、蒸着室10.10’の間に
中間シールロール室11が設けられている。各シールロ
ール室9 、9 ’、11と蒸着室10.10’は図示
されない排気装置で排気され、蒸着室10.10’内の
真空圧が0.1torr以下となるようになっている。
A seal roll chamber 9 is provided in front of the deposition chamber 10, a seal roll chamber 9' is provided after the deposition chamber 10', and an intermediate seal roll chamber 11 is provided between the deposition chambers 10 and 10'. Each of the seal roll chambers 9, 9', and 11 and the deposition chamber 10.10' are evacuated by an exhaust device (not shown) so that the vacuum pressure within the deposition chamber 10.10' is 0.1 torr or less.

蒸着室10.10’には図示されない供給源から亜鉛蒸
気が供給され、蒸着亜鉛めっきするようになっている。
Zinc vapor is supplied to the deposition chamber 10.10' from a source not shown, so that the deposition chamber 10.10' can be deposited with zinc.

なお、片面めっきの場合はいずれか一つの蒸着室のみ使
用すればよい。
In addition, in the case of single-sided plating, it is sufficient to use only one of the deposition chambers.

溶融亜鉛めっきする場合、鋼帯1は竪型炉2に導入され
、表面温度が500〜800℃に加熱され1表面に付着
している圧延油等が焼鈍、除去されるとともに表面の酸
化膜が還元され、活性化する。その後、網帯は冷却部3
に導入され、表面温度が約450℃に温度制御された後
、スナウト4を経て。
In the case of hot-dip galvanizing, the steel strip 1 is introduced into the vertical furnace 2, where the surface temperature is heated to 500 to 800°C, and rolling oil etc. adhering to the surface of the steel strip 1 is annealed and removed, and the oxide film on the surface is removed. Reduced and activated. After that, the mesh belt is in the cooling section 3.
After the surface temperature is controlled to about 450°C, it passes through snout 4.

亜鉛浴5に浸漬され、亜鉛めっきされる。この場合、蒸
着亜鉛めっき装置■は連結ダクト7の部分で切り放され
ており、亜鉛めっきされた鋼帯1は上方に導かれ処理さ
れる。
It is immersed in a zinc bath 5 and galvanized. In this case, the vapor-deposited galvanizing apparatus (1) is cut off at the connecting duct 7, and the galvanized steel strip 1 is guided upward and treated.

蒸着亜鉛めっきする場合、蒸着亜鉛めっき装置■は竪型
炉方式の溶融亜鉛めっき装置Iの出口側6に連結ダクト
7を介して連結される。鋼帯は溶融亜鉛めっきの場合と
同様、竪型炉2内で加熱された後、冷却部3を経て蒸着
亜鉛めっき装置■に導入される。この時、鋼帯1は蒸着
亜鉛めっき装置■に導入される時点の表面温度が約45
0℃となるように冷却部3で冷却あるいは加熱される。
In the case of vapor deposited galvanizing, the vapor deposited galvanizing apparatus 1 is connected to the outlet side 6 of the vertical furnace type hot dip galvanizing apparatus I via a connecting duct 7. As in the case of hot-dip galvanizing, the steel strip is heated in the vertical furnace 2 and then introduced into the vapor deposition galvanizing apparatus (2) via the cooling section 3. At this time, the steel strip 1 has a surface temperature of approximately 45
It is cooled or heated in the cooling section 3 so that the temperature becomes 0°C.

連結ダクト7、賦圧室8、シールロール室9を経て蒸着
室lOに導入された時点で鋼帯1の表面温度は150〜
350℃まで降下しており、蒸着された亜鉛が鋼帯表面
から再び蒸発する再蒸発現象を起こすことなく蒸着亜鉛
めっきされる。蒸着された亜鉛原子の潜熱により、鋼帯
温度が上昇し、蒸着亜鉛めっきされていない面の表面温
度は200〜400℃まで上昇する。しかし、鋼帯1が
中間シールロール室11を経て、蒸着室10′に導入さ
れる間に蒸着亜鉛めっきされていない面の表面温度は1
50〜350℃まで降下しており、再蒸発現象を起こす
ことなく蒸着亜鉛めっきされる。なお、片面亜鉛めっき
する場合はどちらか一方の面のみ蒸着亜鉛めっきすれば
よい。蒸着亜鉛めっき後、銅帯はシールロール室9′を
経て、大気中に導出される。
The surface temperature of the steel strip 1 is 150 to 100℃ when it is introduced into the vapor deposition chamber IO via the connection duct 7, the pressure chamber 8, and the seal roll chamber 9.
The temperature is lowered to 350°C, and the deposited zinc can be deposited without causing a re-evaporation phenomenon in which the deposited zinc evaporates from the surface of the steel strip again. Due to the latent heat of the deposited zinc atoms, the temperature of the steel strip increases, and the surface temperature of the non-deposited galvanized surface increases to 200-400°C. However, while the steel strip 1 passes through the intermediate seal roll chamber 11 and is introduced into the deposition chamber 10', the surface temperature of the surface that is not coated with vapor deposited zinc is 1.
The temperature is lowered to 50-350°C, and vapor deposited zinc plating can be performed without causing re-evaporation phenomenon. In addition, in the case of single-sided galvanizing, only one side needs to be vapor-deposited galvanized. After vapor deposited galvanizing, the copper strip is discharged into the atmosphere via a sealing roll chamber 9'.

本発明は以上述べたように蒸着亜鉛めっきの前処理法と
してカップバーナーを用いた竪型炉方式の前処理法を用
いるものである。鋼帯の還元・焼鈍は竪型炉のみで行な
うので、短時間で鋼帯の清浄、活性化ができ、しかも弱
酸他炉方式のガス還元・焼鈍炉を泪いた前処理法と同様
に良好なめっき密着性を得ることができる。なお、必要
であれば竪型炉の前に脱脂、酸洗槽を設けてもよい。
As described above, the present invention uses a vertical furnace type pretreatment method using a cup burner as a pretreatment method for vapor deposited galvanizing. Since reduction and annealing of the steel strip is carried out only in a vertical furnace, the steel strip can be cleaned and activated in a short time, and is as good as the pretreatment method using a gas reduction and annealing furnace using weak acid. Plating adhesion can be obtained. Note that, if necessary, a degreasing and pickling tank may be provided in front of the vertical furnace.

(実施例) 本発明者らが作製した装置は、実質的に第1図に示す装
置である。竪型炉2と冷却部3を合わせた長さは約15
m、蒸着亜鉛めっき装置の長さは約50m、全体の長さ
は約65mである。
(Example) The device produced by the present inventors is substantially the device shown in FIG. The combined length of the vertical furnace 2 and cooling section 3 is approximately 15
m, the length of the vapor deposition galvanizing equipment is about 50 m, and the overall length is about 65 m.

この装置を用いて鋼帯に溶融亜鉛めっきと蒸着亜鉛めっ
きを施した。
Using this equipment, hot-dip galvanizing and vapor deposition galvanizing were applied to steel strips.

鋼帯: 0.8mm厚さX 1000mm幅の圧延まま
の低炭素鋼通板速度: 50m/min 溶融亜鉛めっき 竪型炉内の カップバーナーの熱容量: 50,000Kcal/h
・本竪型炉の燃焼ガス中のCo + H2濃度:0.5
〜15%竪型炉の燃焼ガス温度: 1000〜1600
℃竪型炉内での鋼帯表面温度:500〜800℃冷却部
の雰囲気ガス組成=2〜75%H,−N2冷却部の雰囲
気ガス使用量:約15ONm’/hめっき浴組成二市販
蒸留亜鉛+0.18%A1めっき浴温度:約460℃ めっき浴浸漬時の鋼帯表面温度:約り50℃蒸着亜鉛め
っき 竪型炉内の カップバーナーの熱容量: 50,0OOKcal/h
・本竪型炉の燃焼ガス中のco + 82濃度=0.5
〜15%竪型炉の燃焼ガス温度: 1000〜1600
℃竪型炉内での鋼帯表面温度:500〜800℃冷却部
の雰囲気ガス組成:2〜75%Hz −N2冷却部の雰
囲気ガス使用量:約15ONm’/h冷却部出口での銅
帯表面温度:450℃蒸着亜鉛二市販電解亜鉛 亜鉛蒸発温度:500℃ 賦圧室ガス組成二N2 賦圧室圧カニ大気圧+3〜10mmH,0蒸着室真空圧
: 0.01〜O,1torr蒸着亜鉛めっき時の鋼帯
表面温度=150〜350℃最初は蒸着亜鉛めっき装置
を連結せずに溶融亜鉛めっきを施した。この場合、蒸着
亜鉛めっき装置が連結されていないので、めっき済みの
鋼帯は上方に導いて処理した。めっき済みの銅帯から2
゜tnm幅X 50mm長さのf(J離試験用の試験片
を切り出し。
Steel strip: 0.8 mm thick x 1000 mm wide as-rolled low carbon steel Strip speed: 50 m/min Heat capacity of cup burner in hot-dip galvanizing vertical furnace: 50,000 Kcal/h
・Co + H2 concentration in the combustion gas of this vertical furnace: 0.5
~15% Vertical furnace combustion gas temperature: 1000-1600
℃ Steel strip surface temperature in vertical furnace: 500-800℃ Atmospheric gas composition in cooling section = 2-75%H, -N2 Atmospheric gas consumption in cooling section: approximately 15ONm'/h Plating bath composition 2 Commercially available distillation Zinc + 0.18% A1 plating bath temperature: Approximately 460°C Steel strip surface temperature when immersed in plating bath: Approximately 50°C Heat capacity of cup burner in vertical furnace for vapor deposition galvanizing: 50,0OOKcal/h
・CO + 82 concentration in the combustion gas of this vertical furnace = 0.5
~15% Vertical furnace combustion gas temperature: 1000-1600
℃ Steel strip surface temperature in vertical furnace: 500 to 800 ℃ Atmospheric gas composition in cooling section: 2 to 75% Hz -N2 Atmospheric gas consumption in cooling section: Approximately 15 ONm'/h Copper strip at cooling section outlet Surface temperature: 450°C Vapor-deposited zinc 2 Commercially available electrolytic zinc Zinc Evaporation temperature: 500°C Pressure chamber gas composition 2N2 Pressure chamber pressure Crab Atmospheric pressure + 3 to 10 mmH, 0 Vapor deposition chamber vacuum pressure: 0.01 to O, 1 torr Vapor-deposited zinc Steel strip surface temperature during plating = 150 to 350° C. Hot-dip galvanizing was initially performed without connecting a vapor deposition galvanizing device. In this case, since the vapor deposition galvanizing equipment was not connected, the plated steel strip was guided upward for treatment. 2 from plated copper strip
Cut out a test piece for f(J separation test) with a width of tnm and a length of 50mm.

180°曲げを行ない1曲げ部の外側にセロテープを貼
付けた後、剥しめっき密着性を調査した。その結果、め
っき層のセロテープへの転写は全く認められず、めっき
密着性は良好であった。
After performing 180° bending and pasting cellophane tape on the outside of one bent portion, peeling and plating adhesion were investigated. As a result, no transfer of the plating layer to the cellophane tape was observed, and the plating adhesion was good.

次いで蒸着亜鉛めっき装置を連結し、前記条件で蒸着亜
鉛めっきを施した。蒸着亜鉛めっきした鋼帯のめっき屡
の剥離試験を行なった結果、めっき層のセロテープへの
転写は全く認められず、溶融亜鉛めっきした場合と同様
に良好なめっき密着性を得た。蒸着亜鉛めっきに先だっ
て行なったオージェ電子分析装置による#A鋼帯表面深
さ方向の元素分析結果では、圧延ままの状態ではmtr
表面に厚み約1000人のFe酸化物が存在していた。
Next, a vapor deposited galvanizing apparatus was connected, and vapor deposited galvanizing was performed under the above conditions. As a result of conducting a peel test on the steel strip coated with vapor deposited zinc, no transfer of the plating layer to cellophane tape was observed, and good plating adhesion was obtained as in the case of hot-dip galvanizing. The results of elemental analysis in the depth direction of the #A steel strip surface using an Auger electron analyzer conducted prior to vapor deposition galvanizing showed that in the as-rolled state, mtr.
Fe oxide with a thickness of approximately 1,000 layers was present on the surface.

しかし、前記条件でめっき前処理を施し、蒸着室内で亜
鉛を蒸着せずに室温まで冷却した後、大気中に導出した
鋼帯のオージェ電子分析結果では、鋼帯表面からOは検
出されず、鋼帯表面に存在するFe酸化物は完全に還元
されていた。
However, in the results of Auger electron analysis of the steel strip that was subjected to plating pretreatment under the above conditions, cooled to room temperature without depositing zinc in the deposition chamber, and then released into the atmosphere, no O was detected on the surface of the steel strip. The Fe oxide present on the surface of the steel strip was completely reduced.

燃焼ガス中のCo 十H,濃度0.1%、その他の条件
は前記と同条件で蒸着亜鉛めっきした。この場合、剥離
試験においてめっき暦が全面剥離した。本条件で鋼帯に
めっき前処理を施し、蒸着室内で亜鉛を蒸着せずに室温
まで冷却した後、大気中に導出した鋼帯のオージェ電子
分析を行なった結果、鋼帯表面に厚み約500〜800
人のFe酸化物が残存していた。燃焼ガス中のCo +
 82濃度0.1%では圧延ままの鋼帯表面に存在する
厚み約1000人のFe酸化物を還元、除去することが
できず、めっき密着性が不良となる。
Vapor-deposited zinc plating was carried out under the same conditions as above except that the concentration of Co10H in the combustion gas was 0.1%. In this case, the entire surface of the plating peeled off in the peel test. The steel strip was subjected to pre-plating treatment under these conditions, cooled to room temperature without depositing zinc in the deposition chamber, and then taken out into the atmosphere. As a result of performing Auger electron analysis on the steel strip, it was found that the surface of the steel strip had a thickness of approximately 500 mm. ~800
Human Fe oxide remained. Co + in combustion gas
When the 82 concentration is 0.1%, it is not possible to reduce and remove the Fe oxide having a thickness of approximately 1000 nm existing on the surface of the as-rolled steel strip, resulting in poor plating adhesion.

竪型炉の燃焼ガス温度900°C1竪型炉内での鋼帯表
面温度400℃、その他の条件は前記と同条件で蒸着亜
鉛めっきした。この場合、剥離試験においてめっき層が
局部的に剥離した0本条件で鋼帯にめっき前処理を施し
、蒸着室内で亜鉛を蒸着せずに室温まで冷却した後、大
気中に導出した銅帯のオージェ電子分析結果では、鋼帯
表面に厚み200〜400人のFe酸化物が局部的に残
存していた。
Vapor-deposited zinc plating was carried out under the same conditions as above, except that the combustion gas temperature in the vertical furnace was 900°C and the steel strip surface temperature in the vertical furnace was 400°C. In this case, the steel strip was pre-plated under conditions where the plating layer peeled off locally in the peel test, and after cooling to room temperature without depositing zinc in the vapor deposition chamber, the copper strip was taken out into the atmosphere. According to the results of Auger electron analysis, Fe oxide with a thickness of 200 to 400 particles remained locally on the surface of the steel strip.

本条件では圧延ままの鋼帯の表面に存在する厚み約10
00人のFe酸化物を完全に還元、除去することはでき
ず、めっき密着性が局部的に不良となる。
Under these conditions, the thickness existing on the surface of the as-rolled steel strip is approximately 10
It is not possible to completely reduce and remove the Fe oxide, and the plating adhesion becomes locally poor.

燃焼ガス中のCo 十H,濃度20%、その他の条件は
前記と同条件で蒸着亜鉛めっきした。この場合も剥離試
験においてめっき層が局部的に剥離した。
Vapor-deposited zinc plating was carried out under the same conditions as above except that the concentration of Co 1 H in the combustion gas was 20%. In this case as well, the plating layer peeled off locally in the peel test.

本条件で鋼帯にめっき前処理を施し、蒸着室内で亜鉛を
蒸着せずに室温まで冷却した後、大気中に導出した銅帯
のオージェ電子分析結果では、鋼帯表面に局部的にCが
検出された。燃焼ガス中のCo + H,濃度が15%
以上になるとCo2+Cg2CO Go、+2H,gc+2H20 の反応によって生成するCの鋼帯表面への付着が著しく
なり、また、鋼帯表面に付着している圧延油が完全に除
去できなくなる。そのため、めっき密着性が局部的に不
良になる。
The results of Auger electron analysis of the copper strip, which was pre-plated under these conditions and cooled to room temperature without depositing zinc in the deposition chamber and then released into the atmosphere, showed that C was locally present on the surface of the steel strip. was detected. Co+H in combustion gas, concentration 15%
If the temperature exceeds that level, the adhesion of C produced by the reaction of Co2+Cg2CO Go, +2H, gc+2H20 to the surface of the steel strip becomes significant, and rolling oil adhering to the surface of the steel strip cannot be completely removed. Therefore, plating adhesion becomes locally poor.

以上述べたように、竪型炉方式のめっき前処理法を用い
て蒸着亜鉛めっきする場合、めっき前処理条件が以下の
範囲でのみ、めっき密着性が良好になる。
As described above, when vapor deposited zinc plating is performed using a vertical furnace type plating pretreatment method, the plating adhesion is good only when the plating pretreatment conditions are in the following range.

竪型炉の燃焼ガス中の Co + H,濃度二0.5〜15% 竪型炉の燃焼ガス温度: 1000〜1600℃竪型炉
内での鋼帯表面温度:500〜800℃冷却部の雰囲気
ガス組成:2〜75%H2−N2冷却部出口での鋼帯表
面温度:450℃したがって1本発明、におけるめっき
前処理条件は上記の範囲に限定する。
Co + H concentration in the combustion gas of the vertical furnace: 20.5-15% Combustion gas temperature of the vertical furnace: 1000-1600°C Steel strip surface temperature in the vertical furnace: 500-800°C of the cooling section Atmospheric gas composition: 2 to 75% H2-N2 Steel strip surface temperature at outlet of cooling section: 450°C Therefore, the plating pretreatment conditions in the present invention are limited to the above range.

(発明の効果) 本発明により、カップバーナーを用いた炉方による前処
理法でも弱酸化炉方式のガス還元・焼鈍法を用いた場合
と同様にめっき密着性に優れた蒸着亜鉛めっき鋼板の製
造が可能である。しかも、竪型を用いる場合には装置の
全長は約65mで、弱酸化炉方式のガス還元・焼鈍法を
用いた場合の装置に比べて174の長さでよく、設置面
積が小さく、装置自在が小型で比較的簡単な構造で安価
に作製できる。また、1コイル通板する時間は弱酸化炉
方式のガス還元・焼鈍法を用いた場合の装置に比べて約
1/2であり、生産性も高い。さらに、雰囲気ガスは冷
却部で使用するのみで雰囲気ガスの使用量も約172と
なり、製造コストの面でも有利である。
(Effects of the Invention) According to the present invention, a vapor-deposited galvanized steel sheet can be produced which has excellent plating adhesion even when using a pretreatment method using a cup burner in a furnace as when using a gas reduction/annealing method using a weak oxidizing furnace method. is possible. Moreover, when using a vertical type, the total length of the device is approximately 65 m, which is only 174 m long compared to the device using the weak oxidation furnace gas reduction/annealing method, which occupies a small installation area and allows for flexible equipment flexibility. It has a small size, relatively simple structure, and can be manufactured at low cost. Furthermore, the time required to thread one coil is approximately 1/2 that of an apparatus using a gas reduction/annealing method using a weak oxidation furnace, and the productivity is also high. Furthermore, since the atmospheric gas is only used in the cooling section, the amount of atmospheric gas used is approximately 172 kg, which is advantageous in terms of manufacturing costs.

なお、竪型炉および冷却部と蒸着亜鉛めっき装置は新た
に作製してもよいが、既設の竪型炉方式の溶融亜鉛めっ
き装置の冷却部出口に蒸着亜鉛めっき装置を連結しても
よい。
Although the vertical furnace, the cooling section, and the evaporation galvanizing apparatus may be newly manufactured, the evaporation galvanizing apparatus may be connected to the cooling section outlet of the existing vertical furnace type hot-dip galvanizing apparatus.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の好適実施態様概念を示す装置の長手方
向の断面図である。第1図において■は竪型炉方式の溶
融めっき装置、■は蒸着亜鉛めっき装置、1は鋼帯、2
は竪型炉、3は冷却部、4はスナウト、5は亜鉛浴、6
は冷却部の出口側、7は連結ダクト、8は賦圧室、9,
9′はシールロール室、 10.10’は蒸着室、11
は中間シールロール室である。 特許出原人日新製鋼株式会社
FIG. 1 is a longitudinal sectional view of a device illustrating a preferred embodiment concept of the present invention. In Figure 1, ■ is a vertical furnace type hot-dip plating equipment, ■ is a vapor deposition galvanizing equipment, 1 is a steel strip, 2 is
is a vertical furnace, 3 is a cooling section, 4 is a snout, 5 is a zinc bath, 6
is the outlet side of the cooling section, 7 is the connecting duct, 8 is the pressure chamber, 9,
9' is a seal roll chamber, 10.10' is a deposition chamber, 11
is the intermediate seal roll chamber. Patent source: Nissin Steel Co., Ltd.

Claims (1)

【特許請求の範囲】 1、カップバーナーを用いた炉内で鋼帯表面に付着した
圧延油等を除去し、鋼帯表面の酸化物を還元、除去して
鋼帯表面を活性化した後、亜鉛蒸着することを特徴とす
る蒸着亜鉛めっき鋼板の製造方法。 2、請求項1に記載の方法であって、炉内の燃焼ガス成
分中のCO+H_2濃度が0〜15%である蒸着めっき
鋼板の製造方法。 3、請求項1に記載の方法であって、炉内の燃焼ガス温
度が1000〜1600℃である蒸着亜鉛めっき鋼板の
製造方法。 4、請求項1に記載の方法であって、炉内での鋼帯の加
熱温度が500〜800℃である蒸着亜鉛めっき鋼板の
製造方法。 5、請求項1に記載の方法であって、鋼帯を炉内で加熱
した後、H_2を2〜75%含むN_2ガス中で鋼帯の
表面温度を制御し、亜鉛蒸着時の鋼帯表面温度が150
〜350℃となるようにした蒸着亜鉛めっき鋼板の製造
方法。 6、請求項1〜5の何れかの項に記載の方法であって、
カップバーナーを用いた炉を竪型に配置する方法。
[Claims] 1. After removing rolling oil etc. adhering to the surface of the steel strip in a furnace using a cup burner and reducing and removing oxides on the surface of the steel strip to activate the surface of the steel strip, A method for manufacturing a vapor-deposited galvanized steel sheet, which comprises vapor-depositing zinc. 2. The method according to claim 1, wherein the CO+H_2 concentration in the combustion gas component in the furnace is 0 to 15%. 3. The method according to claim 1, wherein the combustion gas temperature in the furnace is 1000 to 1600°C. 4. The method according to claim 1, wherein the heating temperature of the steel strip in the furnace is 500 to 800°C. 5. The method according to claim 1, wherein after heating the steel strip in a furnace, the surface temperature of the steel strip is controlled in N_2 gas containing 2 to 75% H_2, and the surface temperature of the steel strip during zinc evaporation is controlled. temperature is 150
A method for manufacturing a vapor-deposited galvanized steel sheet at a temperature of ~350°C. 6. The method according to any one of claims 1 to 5,
A method of vertically arranging a furnace using cup burners.
JP4434188A 1988-02-29 1988-02-29 Manufacture of vapor deposited galvanized sheet steel having excellent galvanizing adhesion Pending JPH01222043A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4434188A JPH01222043A (en) 1988-02-29 1988-02-29 Manufacture of vapor deposited galvanized sheet steel having excellent galvanizing adhesion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4434188A JPH01222043A (en) 1988-02-29 1988-02-29 Manufacture of vapor deposited galvanized sheet steel having excellent galvanizing adhesion

Publications (1)

Publication Number Publication Date
JPH01222043A true JPH01222043A (en) 1989-09-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006046905A1 (en) * 2004-10-29 2006-05-04 Aga Ab Method for the manufacture of extended steel products.

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006046905A1 (en) * 2004-10-29 2006-05-04 Aga Ab Method for the manufacture of extended steel products.
US7763117B2 (en) 2004-10-29 2010-07-27 Aga Ab Method for the manufacture of extended steel products

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