JPH01213470A - Formation of uneven pattern on carpet - Google Patents
Formation of uneven pattern on carpetInfo
- Publication number
- JPH01213470A JPH01213470A JP3625688A JP3625688A JPH01213470A JP H01213470 A JPH01213470 A JP H01213470A JP 3625688 A JP3625688 A JP 3625688A JP 3625688 A JP3625688 A JP 3625688A JP H01213470 A JPH01213470 A JP H01213470A
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- aqueous solution
- uneven pattern
- pile
- pattern
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000015572 biosynthetic process Effects 0.000 title 1
- 239000007864 aqueous solution Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 239000003086 colorant Substances 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000009732 tufting Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Decoration Of Textiles (AREA)
Abstract
Description
【発明の詳細な説明】
本発明はカーペットに凹凸模様を形成する方法を提供す
るものである。従来、カーペットに凹凸模様を形成する
方法としてはパイルを凹凸模様状にタフティングする方
法、凹凸模様を有する熱盤を押圧してパイルを部分的に
圧潰して形成する方法、などが知られている。これらの
方法は、単調なカーペット面に立体感を付与でき好まし
いものではあるがそれぞれ次のような欠点を有している
。DETAILED DESCRIPTION OF THE INVENTION The present invention provides a method for forming a textured pattern on a carpet. Conventionally, known methods for forming an uneven pattern on a carpet include tufting the pile into an uneven pattern, and pressing a heating plate having an uneven pattern to partially crush the pile. There is. Although these methods are preferable because they can impart a three-dimensional effect to a monotonous carpet surface, they each have the following drawbacks.
前者は、パイルをタフト時に条件を設定しなければなら
ず、条件の設定が困難であり、可能な模様に制限がある
。また凹部と凸部が異なる色とすることはできない、一
方後者の方は、熱盤を模様毎に交換しなければならず作
業が大変であるし、熱盤の保管等も容易ではない、しか
も凹部と凸部を別々の色にすることも困難である。さら
に、これらの方法によるものは高価である。In the former case, conditions must be set when tufting the pile, making it difficult to set the conditions and limiting the possible patterns. Furthermore, it is not possible to make the concave portions and convex portions different colors, while in the latter case, the heating plate must be replaced for each pattern, which is difficult work, and it is not easy to store the heating plate. It is also difficult to make the concave portions and convex portions different colors. Furthermore, these methods are expensive.
本発明は前述のような従来法の欠点を解決し、安価で、
凹部と凸部を異なる色に着色でき、形成できる図柄の制
約もなく、容易に凹凸模様を形成する方法を提供するも
のである。The present invention solves the drawbacks of the conventional method as mentioned above, is inexpensive,
To provide a method for easily forming a concavo-convex pattern by coloring concave portions and convex portions in different colors, and without any restrictions on patterns that can be formed.
すなわち本発明は、カーペットのパイル面に水または水
溶液を塗布した後、全体を加熱して水または水溶液が塗
布された部分を凸部に、水または水溶液が塗布されなか
った部分を凹部にすることを特徴とするカーペットに凹
凸模様を形成する方法、を要旨とする。That is, the present invention involves applying water or an aqueous solution to the pile surface of a carpet, and then heating the entire carpet to make the areas to which water or the aqueous solution was applied into convex portions, and the areas to which water or aqueous solution was not applied to form concave portions. The subject matter is a method for forming an uneven pattern on a carpet characterized by the following.
本発明において用いられるカーペットとしては特に制限
はなく、ニードルパンチカーペット、タフテッドカーペ
ットなどが例示できるが、パイルとして合成樹脂繊維を
用いたものが、凹凸模様の形成が容易であるので好まし
い、かかるカーペットのパイル面に水または水溶液（以
下単に水溶液という）を模様状に塗布する０本発明にい
う水溶液は水を必須の成分として含むものであればいづ
れでも使用でき、水、水性インキ、合成樹脂エマルジョ
ン等があげられる。水だけを用いた場合は凸部は着色さ
れず凹凸模様のみが形成され、インキを用いれば所望の
色に着色され。これらの水溶液は界面活性剤を添加して
パイルへの親和、浸透性を良くしたり、あるいは逆に水
溶性高分子を添加するなどの方法で粘性を与え浸透性や
拡散性を調節し、所望の模様が得られるようにすること
もできる。The carpet used in the present invention is not particularly limited and examples include needle punch carpets and tufted carpets, but carpets using synthetic resin fibers as piles are preferred because they can easily form uneven patterns. Water or an aqueous solution (hereinafter simply referred to as an aqueous solution) is applied in a pattern onto the pile surface of the pile.The aqueous solution referred to in the present invention can be any solution as long as it contains water as an essential component, including water, water-based ink, and synthetic resin emulsion. etc. can be mentioned. When only water is used, the convex portions are not colored and only an uneven pattern is formed; when ink is used, the convex portions are colored in the desired color. To these aqueous solutions, surfactants can be added to improve their affinity for piles and permeability, or conversely, water-soluble polymers can be added to give viscosity and adjust permeability and diffusivity to create the desired properties. It is also possible to obtain a pattern of
以上のような水溶液をパイル面に塗布する方法としては
種々の方法が適用できるが、スクリーン印刷の方法をそ
のまま適用するのが最も簡単でかつ＊＊な凹凸模様を表
現でき好ましい、水溶液を滴下したり、散布すればラン
ダム模様も得られる０色の異なる水溶液を２種類以上用
いて、多色の凹凸模様とすることもできる。塗布された
水溶液は一部はパイル表面に止まり一部はパイル内部に
浸透する。Various methods can be used to apply the above aqueous solution to the pile surface, but it is easiest to apply the screen printing method as it is, and it is preferable because it allows you to express an uneven pattern by dropping the aqueous solution. Alternatively, a multicolored uneven pattern can be created by using two or more types of aqueous solutions of different colors, which can also be sprayed to create a random pattern. Part of the applied aqueous solution stays on the pile surface and part penetrates into the inside of the pile.
これらは水溶液の粘性や塗布量によって異なるので塗布
量などについては所望の凹凸模様などが得られるよう実
験によって定めなければならない。These vary depending on the viscosity of the aqueous solution and the amount of coating, so the amount of coating must be determined through experiments to obtain the desired uneven pattern.
以上のように水溶液を塗布したカーペットは次にパイル
表面側から全体が加熱される。The carpet coated with the aqueous solution as described above is then heated entirely from the pile surface side.
加熱手段には特にルｊ限がないが、バーナー、高周波、
赤外線などの方法を適用することができる。加熱により
カーペットのパイルうち水溶液の塗布されていない部分
は温度が上昇し、パイルが溶融ないし収縮してパイル厚
みが減少し凹部が形成される。−力水ｉＷ液が塗布され
ている部分は加熱されても水溶液が気化し熱を奪うので
パイルの温度は上がらずパイルは加熱前の状態に維持さ
れ、相対的にこの部分が凸部となる。加熱の条件は、パ
イルの材質、水溶液の組成、塗布量、熱源などによって
異なるので所望の凹凸模様になるよう実験によって定め
なければならない。There is no particular limit to the heating means, but burners, high frequency,
Methods such as infrared radiation can be applied. By heating, the temperature of the part of the carpet pile that is not coated with the aqueous solution rises, and the pile melts or contracts, reducing the pile thickness and forming a recess. - Even if the part where the Power Water iW liquid is applied is heated, the aqueous solution vaporizes and takes away the heat, so the temperature of the pile does not rise and the pile is maintained in the state before heating, and this part becomes a relatively convex part. . Heating conditions vary depending on the material of the pile, the composition of the aqueous solution, the amount of application, the heat source, etc., and must be determined through experiments to obtain the desired uneven pattern.
以上の如く本発明の方法は、カーペットに水溶液を塗布
して加熱するだけという極めて簡単な方法でカーペット
に凹凸模様を形成することができる。したがって安価に
凹凸模様を有するカーペットを提供できる。またカーペ
ットへの模様付けは従来公知の方法、例えばスクリーン
版、捺染機等を使用できるので各種の凹凸模様を容易に
表現できるし、凸部を異なる色に着色するのも容易であ
る。又着色部は全て凸部となるので着色柄と凹凸がずれ
ることもないので意匠的にも好ましい。As described above, according to the method of the present invention, an uneven pattern can be formed on a carpet by an extremely simple method of simply applying an aqueous solution to the carpet and heating it. Therefore, a carpet having an uneven pattern can be provided at low cost. Further, patterns can be applied to the carpet by using conventionally known methods such as screen printing, printing machines, etc., so that various uneven patterns can be easily expressed, and it is also easy to color the protrusions in different colors. Moreover, since all the colored parts are convex parts, the colored pattern and the unevenness do not deviate from each other, which is preferable from a design point of view.
実施例
ポリプロピレンの基布にＢＣＦナイロンを１／１０ゲー
ジ、９ステツチの割合でタフトし、パイルをカットし、
基布の裏面にポリ塩化ビニル組成物を裏打したカットパ
イルカーペット（バイル長５ｍ／ｍ、全厚９．Ｏｍ／ｍ
）に捺染用インキ（エマルジョン染料、商品名クロスミ
ンカラー、販売元、美濃商事） １００部に水４０部添
加しこれをスクリーン印刷機で前記カーペットに模様状
に塗布した。ついでこのカーペットをシュバンクバーナ
ーで約２００℃に加熱した。インキの塗布されなかった
部分のパイルは溶融して凹部となり、美麗な凹凸模様を
有するカーペットを容易に製造することができた。Example BCF nylon was tufted with 1/10 gauge and 9 stitches on a polypropylene base fabric, and the pile was cut.
Cut pile carpet with polyvinyl chloride composition lining on the back side of base fabric (Vile length 5m/m, Total thickness 9.Om/m
) and 40 parts of water were added to 100 parts of a textile printing ink (emulsion dye, trade name: Crosmin Color, sold by Mino Shoji), and this was applied to the carpet in a pattern using a screen printer. This carpet was then heated to approximately 200°C using a Schwunk burner. The portions of the pile that were not coated with ink melted and became concave portions, making it possible to easily produce a carpet with a beautiful uneven pattern.
Claims (1)
た後、全体を加熱して水又は水溶液が塗布された部分を
凸部に、塗布されなかった部分を凹部にすることを特長
とするカーペットに凹凸模様を形成する方法。A carpet characterized by applying water or an aqueous solution in a pattern to the pile surface of the carpet, and then heating the entire carpet so that the areas to which the water or aqueous solution was applied become convex parts and the areas to which it was not applied become concave parts. A method of forming an uneven pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3625688A JPH01213470A (en) | 1988-02-18 | 1988-02-18 | Formation of uneven pattern on carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3625688A JPH01213470A (en) | 1988-02-18 | 1988-02-18 | Formation of uneven pattern on carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01213470A true JPH01213470A (en) | 1989-08-28 |
Family
ID=12464692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3625688A Pending JPH01213470A (en) | 1988-02-18 | 1988-02-18 | Formation of uneven pattern on carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01213470A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04163343A (en) * | 1990-10-22 | 1992-06-08 | Kawashima Textile Manuf Ltd | Light-transmittable pile cloth |
| US5861044A (en) * | 1995-03-16 | 1999-01-19 | Milliken Research Corporation | Method to selectively carve textile fabrics |
| JP2007224435A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric and method for drawing uneven pattern |
| JP2007224436A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric and method for printing the same |
| JP2007224437A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric having uneven pattern |
| JP2015187320A (en) * | 2014-03-27 | 2015-10-29 | 東リ株式会社 | Pile gray fabric, carpet and manufacturing method of pile gray fabric |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149425A (en) * | 1984-08-17 | 1986-03-11 | Hitachi Cable Ltd | Polishing method of gaas substrate |
-
1988
- 1988-02-18 JP JP3625688A patent/JPH01213470A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6149425A (en) * | 1984-08-17 | 1986-03-11 | Hitachi Cable Ltd | Polishing method of gaas substrate |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04163343A (en) * | 1990-10-22 | 1992-06-08 | Kawashima Textile Manuf Ltd | Light-transmittable pile cloth |
| US5861044A (en) * | 1995-03-16 | 1999-01-19 | Milliken Research Corporation | Method to selectively carve textile fabrics |
| JP2007224435A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric and method for drawing uneven pattern |
| JP2007224436A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric and method for printing the same |
| JP2007224437A (en) * | 2006-02-21 | 2007-09-06 | Kawashima Selkon Textiles Co Ltd | Nap fabric having uneven pattern |
| JP2015187320A (en) * | 2014-03-27 | 2015-10-29 | 東リ株式会社 | Pile gray fabric, carpet and manufacturing method of pile gray fabric |
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