JPH01187778A - Manufacture of secondary battery - Google Patents

Manufacture of secondary battery

Info

Publication number
JPH01187778A
JPH01187778A JP63010001A JP1000188A JPH01187778A JP H01187778 A JPH01187778 A JP H01187778A JP 63010001 A JP63010001 A JP 63010001A JP 1000188 A JP1000188 A JP 1000188A JP H01187778 A JPH01187778 A JP H01187778A
Authority
JP
Japan
Prior art keywords
electrode
battery
separator
conductive polymer
positive electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63010001A
Other languages
Japanese (ja)
Inventor
Sanehiro Furukawa
古川 修弘
Koji Nishio
晃治 西尾
Masahisa Fujimoto
正久 藤本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP63010001A priority Critical patent/JPH01187778A/en
Publication of JPH01187778A publication Critical patent/JPH01187778A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/137Electrodes based on electro-active polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

PURPOSE:To suppress deterioration of the battery characteristic and increase the battery capacity by using conductive polymer at least in either electrode. CONSTITUTION:An electrode consisting of film-shaped conductive polymer in a solution in which fibers constituting a separator are dispersed, and a layer of fibers is formed on the electrode to serve as separator. Because separator is not provided as a discrete member from the electrode, but formed thereon as in a single piece, close contact between electrode and separator is enhanced. Because the electrode consisting of film-shaped conductive polymer is not occupied by fibers constituting a separator not contributing to increase in the battery capacity, decrease of the electrode capacity when battery is constructed, can be suppressed.

Description

【発明の詳細な説明】 げ)産業上の利用分野 本発明は導電性ポリマーを電極材料に用いる二次電池の
製造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION G) Industrial Application Field The present invention relates to a method for manufacturing a secondary battery using a conductive polymer as an electrode material.

(ロ)従来の技術 例えば特開昭56−136469号公報に開示されてい
るように、ポリピロール、ポリアセチレン、ポリチオフ
ェンなどの導電性ポリマーを電極材料とする二次電池は
軽量で高エネルギー密度を有し、且無公害であるため近
年において特に注目を集めている。これらの導電性ポリ
マーはフィルム状で得ることが可能であり、種々の形状
に加工しやすいとhう特徴を有する。この点Kl目L、
導電性ポリマーを用いたフレキシブルな薄型電池が研究
されている。しかしこの種の薄型電池の構造は、導電性
ポリマーからなる電極と、セパレータを積層しているの
で、電池組立時に電極とセパレータとの間にガスかみが
生じて内部抵抗が増大したり、電池が変形し外部応力が
かかるとセパレータと電極の密着性が低下し、電池性能
が低下すると論う問題があった。
(b) Conventional technology As disclosed in JP-A-56-136469, for example, secondary batteries using conductive polymers such as polypyrrole, polyacetylene, and polythiophene as electrode materials are lightweight and have high energy density. , and because it is non-polluting, it has attracted particular attention in recent years. These conductive polymers can be obtained in the form of a film and have the characteristic of being easy to process into various shapes. This point Kl eye L,
Flexible thin batteries using conductive polymers are being researched. However, the structure of this type of thin battery is such that electrodes made of conductive polymer and separators are laminated, so when assembling the battery, gas may be trapped between the electrodes and the separator, increasing internal resistance and causing the battery to deteriorate. There is a problem in that when deformed and external stress is applied, the adhesion between the separator and the electrode decreases, resulting in a decrease in battery performance.

一方、本発明者は、特開昭82−246270号公報に
開示した如く、セパレータ部材の一方の面に正極として
の導電性ポリマー薄層を形成すると共に、他方の面に負
極としての導電性ポリマー薄層或いはアルカリ金属薄層
を形成し、且これら正負極の各表面に集電層を形設した
る電極体を備えた非水系二次電池を提案している。この
構成に依れば、電極間距離を小くして内部抵抗を減少さ
せ、大電流の取出しを可能とすることができるので、セ
パレータと電極の密着性の低下を抑制すること−が可能
となる。しかしこの構成では、セパレ−夕部材が導電性
ポリマーの電極中に入り込み、トータルとしての電極内
の活物質量が減少し、十分な電池容量が得られないとい
う問題点があった。
On the other hand, as disclosed in JP-A No. 82-246270, the present inventor formed a conductive polymer thin layer as a positive electrode on one surface of a separator member, and formed a conductive polymer thin layer as a negative electrode on the other surface. A nonaqueous secondary battery is proposed that includes an electrode body in which a thin layer or a thin alkali metal layer is formed, and a current collecting layer is formed on each surface of the positive and negative electrodes. According to this configuration, it is possible to reduce the distance between the electrodes, reduce the internal resistance, and make it possible to take out a large current, so it is possible to suppress the deterioration of the adhesion between the separator and the electrodes. . However, this configuration has the problem that the separator member gets into the conductive polymer electrode, reducing the total amount of active material in the electrode, making it impossible to obtain a sufficient battery capacity.

(ハ)発明が解決しようとする課題 本発明は前記問題点に錯みなされたものであって、セパ
レータと電極の密着性の低下による電池特性の劣化を抑
制し、セパレータと電極を一体に構成した時の電池容量
の増大を計るものである。
(c) Problems to be Solved by the Invention The present invention has been made to address the above-mentioned problems, and suppresses the deterioration of battery characteristics due to a decrease in the adhesion between the separator and the electrode, and integrates the separator and the electrode. It measures the increase in battery capacity when

に)課題を解決するための手段 本発明の二次電池の製造方法は、セパレータを構成する
繊維を分散させた溶液中にフィルム状の導電性ポリマー
からなる電極を浸漬し、該電極上に前記繊維の層を形成
してセパレータとなしたことを特徴とするものである。
B) Means for Solving the Problems The method for manufacturing a secondary battery of the present invention involves immersing an electrode made of a film-like conductive polymer in a solution in which fibers constituting a separator are dispersed, and placing the above-mentioned material on the electrode. It is characterized by forming a layer of fibers to serve as a separator.

(ホ)作 用 セパレータを電極と別の部材として用いているのではな
く、一体のものとして電極上に形成しているので、電極
とセパレータの密着性が向上する。
(E) Function Since the separator is not used as a separate member from the electrode, but is formed integrally on the electrode, the adhesion between the electrode and the separator is improved.

更に、フィルム状の導電性ポリマーからなる電極は、電
池容量の増大に寄与しないセパレータを構成する繊#!
に占有されていないので、電池構成時の電極容量の減少
を抑えることが可能となる。加えて、フィルム状の導電
性ポリマー電極を用いセパレータを一体化しているので
、フレキシブルな電池を提供しうる。
Furthermore, electrodes made of film-like conductive polymers are made of fibers that make up the separator, which do not contribute to increasing battery capacity.
Therefore, it is possible to suppress a decrease in electrode capacity during battery construction. In addition, since the separator is integrated using a film-like conductive polymer electrode, a flexible battery can be provided.

(へ)実施例 以下に本発明と比較例との対比に言及し祥述する。(f) Example A comparison between the present invention and a comparative example will be described below.

(実施例1) 本実施例では、正極活物質としてポリアニリンを用い念
。このポリアニリンは、ホウフッ化水素酸、アニリン水
溶液中で白金箔電極(10αX 10z)上で電解重合
すること忙より、集電体たる白金箔と一体化したものを
用い、所定形状としたものを正極としえ。
(Example 1) In this example, polyaniline was used as the positive electrode active material. This polyaniline is electrolytically polymerized on a platinum foil electrode (10αX 10z) in an aqueous solution of fluoroboric acid and aniline. Toshie.

この@極を、ポリプロピレン短繊維C戦維径12〜17
−長さ50晴)が濃度3〜5重量%で分散さみは、前記
抄〈回数により増減できる。その後、室温にて真空中で
、24時間乾燥を行つ走。このようにして、セパレータ
部を形成した。
This @pole is polypropylene short fiber C fiber diameter 12-17
- Length: 50 mm) with a concentration of 3 to 5% by weight, and the dispersion can be increased or decreased depending on the number of times of the above-mentioned paper cutting. Thereafter, it was dried for 24 hours in a vacuum at room temperature. In this way, a separator portion was formed.

次にこのセパレーター正極一体化物の、セパレータを介
して正極と反対側から、負極としてのりチウム−アルミ
ニウム箔を配するよう(IC1電池缶:で封入した。電
解液としては、プロピレンカーボネートに過塩素酸リチ
ウムを1モル/L溶解したものを用いている。
Next, a glue-aluminum foil was placed as a negative electrode from the side opposite to the positive electrode of this separator-positive electrode integrated product through the separator (it was sealed in an IC1 battery can).The electrolyte was propylene carbonate and perchloric acid. A solution containing 1 mol/L of lithium is used.

この電池の容量は10mAhであり、フレキシブルなも
のである。そしてこの電池を本発明電池Aとした。
This battery has a capacity of 10mAh and is flexible. This battery was designated as Invention Battery A.

第1図に、この電池の構造を示す。図中itポリアニリ
ンからなる正極であり、この正極1の下部には白金箔−
6為らなる正極集電体6が密接している。又、正極1の
上部にはセパレータ部3が形成されており、正極1と一
体構成となっている。この一体に構成したものを正極外
装缶4上に裁置し、電解液の注液を行った。一方、負葎
外装缶5には、絶縁バッキング8がインサート成形され
、負極集電体7を介してリチウム−アルミニウム合金か
らなる負極2が圧着されている。そしてこの負極外装缶
5を、前記正極を配した正極外装缶4と組み合せて、正
極外装缶4をかしめることにより密封して、完成電池を
得た。
Figure 1 shows the structure of this battery. In the figure, the positive electrode is made of IT polyaniline, and the lower part of this positive electrode 1 has a platinum foil
A positive electrode current collector 6 consisting of six electrodes is in close contact with each other. Further, a separator portion 3 is formed on the upper part of the positive electrode 1 and is integrally configured with the positive electrode 1. This integrated structure was placed on the positive electrode outer can 4, and an electrolytic solution was poured into it. On the other hand, an insulating backing 8 is insert-molded into the negative outer can 5, and a negative electrode 2 made of a lithium-aluminum alloy is crimped thereon via a negative electrode current collector 7. Then, this negative electrode outer can 5 was combined with the positive electrode outer can 4 containing the positive electrode, and the positive electrode outer can 4 was sealed by caulking to obtain a completed battery.

(比較例1) 前記実施例1で用いた正極集電体を有する正極と、この
正極とは別部材であるポリプロピレン不織布C繊維径2
〜4−目付50 g/n?厚み0.25−)をセパレー
タ部として用いた以外は、実施例1と同様の比較電池B
t−得九。
(Comparative Example 1) A positive electrode having the positive electrode current collector used in Example 1 and a polypropylene nonwoven fabric C fiber diameter 2 that is a separate member from the positive electrode.
~4-Weight 50 g/n? Comparative battery B, which was the same as Example 1, except that a battery with a thickness of 0.25-) was used as the separator part.
t-toku.

(比較例2) 前記比較例1で用いたボリプロビレン不織布−C=らな
るセパレータの片面に、ポリアニリン層を形成したもの
(特開昭62−246270号公報に記載のもの)を用
いた以外は、実施例1と同様の比較電池Cを得た。
(Comparative Example 2) Except for using the polyaniline layer formed on one side of the separator made of polypropylene nonwoven fabric -C= used in Comparative Example 1 (as described in JP-A-62-246270). Comparative battery C similar to Example 1 was obtained.

これらの電池A、B、Cを用い、電池の充放電特性の比
較を行った。条件は1mAの電流で、10時間充電を行
った後、1mAの電流で電池電圧が2vになる迄放電を
行うというものである。この結果を、第2図に示す。8
2図中、充電特性は実線で、放電特性は鎖線で示しであ
る。これより、本発明電池Aは、最も電池の放電容量が
大きく、10−hの充放電が可能である。これに対し、
比較電池Bは8%Ah、比較電池比較電池−hと容量が
小さい。
Using these batteries A, B, and C, the charging and discharging characteristics of the batteries were compared. The conditions were to charge at a current of 1 mA for 10 hours, and then discharge at a current of 1 mA until the battery voltage reached 2V. The results are shown in FIG. 8
In Figure 2, the charging characteristic is shown by a solid line, and the discharging characteristic is shown by a chain line. From this, the battery A of the present invention has the highest discharge capacity and can be charged and discharged for 10 hours. In contrast,
Comparative battery B has a small capacity of 8% Ah and comparative battery Comparative battery -h.

これは本発明電池ムけ、比較電池Cの如く電極内に無駄
な部分が存在せず、電極活物質が多く存在できるためで
あり、比較電池Bの如くセパレータと電極との密着性が
低下して電極反応に関与する活物質量が減少する、とい
った偏集も生じないことに起因している。
This is because there is no wasted part in the electrode as in the battery of the present invention and comparative battery C, and a large amount of electrode active material can be present, and as in comparative battery B, the adhesion between the separator and the electrode is reduced. This is due to the fact that no unbalanced concentration occurs, such as a decrease in the amount of active material involved in the electrode reaction.

次に本発明電池A及び比較電池Bを用い、電池のサイク
ル特性比較試験を行った。この時の条件は、1mAの電
流で10時間充電し、1mAの電流で電池電圧が2vに
なる迄放電を行うというものである。この結果を、第3
図に示す。これより本発明電池人け、100サイクル経
過後も充放電効率の低下はみられないが、比較電池B#
i50サイクル付近で充放電効率が大幅に低下している
ことがわかる。これはサイクル1過にしたがって、比較
電池Bではセパレータと電極との密着性が低下し、電極
表面の電池反応に関与しない部分が増大していくことに
起因している。このような偏集は本発明電池ムでは観察
されない。
Next, a battery cycle characteristic comparison test was conducted using the battery A of the present invention and the comparative battery B. The conditions at this time were to charge with a current of 1 mA for 10 hours and discharge with a current of 1 mA until the battery voltage reached 2V. This result is shown in the third
As shown in the figure. From this, the battery of the present invention shows no decrease in charge/discharge efficiency even after 100 cycles, but comparative battery B#
It can be seen that the charging/discharging efficiency significantly decreases around i50 cycles. This is because, in Comparative Battery B, the adhesion between the separator and the electrode decreased after the first cycle, and the portion of the electrode surface that did not participate in the battery reaction increased. Such concentration is not observed in the battery of the present invention.

この実施例において導電性ポリマーとしては、ポリアニ
リンを使用したが、何らこれに限定されるものではなく
、フィルム状に合成できるのであれば使用可能である。
Although polyaniline was used as the conductive polymer in this example, it is not limited to this in any way, and any material can be used as long as it can be synthesized into a film.

(ト)発明の効果 上述した如く、本発明によれば導電性ポリマーを少くと
も一方のWt極に用いた電池の充放電特性を改善しうる
と共に、さらにこの種電池の薄型化、フレキシブル化が
計れるものであり、その工柴的価値は極めて大である。
(G) Effects of the Invention As described above, according to the present invention, it is possible to improve the charging and discharging characteristics of a battery using a conductive polymer in at least one Wt electrode, and it is also possible to make this type of battery thinner and more flexible. It is something that can be measured, and its value for Koshiba is extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明電池の縦断面図、第2図は電池の充放電
特性比較図、flX3図は電池のサイクル特性比較図で
ある。 1・・・正極、2・・・負極、3・・・セパレータ部、
4・・・正極外装缶、5・・・負極外装缶、6・・・正
極集電体、7・・・負極集電体、8・・・絶縁バッキン
グA・・・本発明電池、B、C・・・比較電池。
FIG. 1 is a longitudinal cross-sectional view of the battery of the present invention, FIG. 2 is a comparison diagram of the charging and discharging characteristics of the battery, and FIG. flX3 is a comparison diagram of the cycle characteristics of the battery. 1...Positive electrode, 2...Negative electrode, 3...Separator part,
4... Positive electrode outer can, 5... Negative electrode outer can, 6... Positive electrode current collector, 7... Negative electrode current collector, 8... Insulating backing A... Present invention battery, B, C... Comparison battery.

Claims (1)

【特許請求の範囲】[Claims] (1)セパレータを構成する繊維を分散させた溶液中に
フィルム状の導電性ポリマーからなる電極を浸漬し、該
電極上に前記繊維の層を形成してセパレータとなしたこ
とを特徴とする二次電池の製造方法。
(1) A separator is formed by immersing an electrode made of a film-like conductive polymer in a solution in which fibers constituting the separator are dispersed, and forming a layer of the fibers on the electrode. Method of manufacturing next battery.
JP63010001A 1988-01-20 1988-01-20 Manufacture of secondary battery Pending JPH01187778A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63010001A JPH01187778A (en) 1988-01-20 1988-01-20 Manufacture of secondary battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63010001A JPH01187778A (en) 1988-01-20 1988-01-20 Manufacture of secondary battery

Publications (1)

Publication Number Publication Date
JPH01187778A true JPH01187778A (en) 1989-07-27

Family

ID=11738182

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63010001A Pending JPH01187778A (en) 1988-01-20 1988-01-20 Manufacture of secondary battery

Country Status (1)

Country Link
JP (1) JPH01187778A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0476253U (en) * 1990-11-16 1992-07-03
US20110027656A1 (en) * 2000-10-20 2011-02-03 Massachusetts Institute Of Technology Electrophoretic assembly of electrochemical devices
US8071990B2 (en) 2004-07-26 2011-12-06 Osram Opto Semiconductors Gmbh Optoelectronic component that emits electromagnetic radiation and illumination module
US8202745B2 (en) 2005-08-04 2012-06-19 Cree, Inc. Submounts for semiconductor light emitting devices and methods of forming packaged light emitting devices including dispensed encapsulants
US8999571B2 (en) 2007-05-25 2015-04-07 Massachusetts Institute Of Technology Batteries and electrodes for use thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0476253U (en) * 1990-11-16 1992-07-03
US20110027656A1 (en) * 2000-10-20 2011-02-03 Massachusetts Institute Of Technology Electrophoretic assembly of electrochemical devices
US8071990B2 (en) 2004-07-26 2011-12-06 Osram Opto Semiconductors Gmbh Optoelectronic component that emits electromagnetic radiation and illumination module
US8202745B2 (en) 2005-08-04 2012-06-19 Cree, Inc. Submounts for semiconductor light emitting devices and methods of forming packaged light emitting devices including dispensed encapsulants
US8999571B2 (en) 2007-05-25 2015-04-07 Massachusetts Institute Of Technology Batteries and electrodes for use thereof

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