JP7250796B2 - 熱可塑性素材の容器を製造するシステム及び方法 - Google Patents
熱可塑性素材の容器を製造するシステム及び方法 Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 14
- 229920001169 thermoplastic Polymers 0.000 title description 3
- 239000004416 thermosoftening plastic Substances 0.000 title description 3
- 230000003750 conditioning effect Effects 0.000 claims description 22
- 238000000465 moulding Methods 0.000 claims description 13
- 238000012371 Aseptic Filling Methods 0.000 claims description 12
- 238000000071 blow moulding Methods 0.000 claims description 7
- 230000001678 irradiating effect Effects 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 5
- 230000002045 lasting effect Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 18
- 230000001954 sterilising effect Effects 0.000 description 17
- 238000007664 blowing Methods 0.000 description 12
- 238000011109 contamination Methods 0.000 description 8
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 6
- 238000011012 sanitization Methods 0.000 description 5
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- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 239000012815 thermoplastic material Substances 0.000 description 4
- 229910052724 xenon Inorganic materials 0.000 description 4
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 4
- WNEODWDFDXWOLU-QHCPKHFHSA-N 3-[3-(hydroxymethyl)-4-[1-methyl-5-[[5-[(2s)-2-methyl-4-(oxetan-3-yl)piperazin-1-yl]pyridin-2-yl]amino]-6-oxopyridin-3-yl]pyridin-2-yl]-7,7-dimethyl-1,2,6,8-tetrahydrocyclopenta[3,4]pyrrolo[3,5-b]pyrazin-4-one Chemical compound C([C@@H](N(CC1)C=2C=NC(NC=3C(N(C)C=C(C=3)C=3C(=C(N4C(C5=CC=6CC(C)(C)CC=6N5CC4)=O)N=CC=3)CO)=O)=CC=2)C)N1C1COC1 WNEODWDFDXWOLU-QHCPKHFHSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
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- 239000003814 drug Substances 0.000 description 2
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- 230000036512 infertility Effects 0.000 description 2
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- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 238000009455 aseptic packaging Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
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- -1 polyethylene terephthalate Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012859 sterile filling Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
- B29C2049/4602—Blowing fluids
- B29C2049/4635—Blowing fluids being sterile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/428—Joining
- B29C49/42802—Joining a closure or a sealing foil to the article or pincing the opening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/42808—Filling the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/4282—Purging or cleaning the article
- B29C49/42822—Sterilizing the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/003—PET, i.e. poylethylene terephthalate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Veterinary Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Epidemiology (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Basic Packing Technique (AREA)
Description
α=arcsin(ランプ長さ/(4×車輪半径))
「車輪半径」とは、ピッチ円51、61の半径であり、同じ長さのピッチ半径を有する。
Claims (9)
- プラスチック容器の製造システム(1)であって、連続して
押出成形機(10)と、
プリフォームを製造する成形装置(20)と、
前記プリフォームを熱的に調整する熱調整装置(30)と、
前記プリフォームから容器(5)を製造するブロー成形装置(40)と、
パルス光照射装置(50、55、60、70)と、
前記容器を充填し蓋付けする無菌の充填及び蓋付け装置(80)と、を備え、
前記パルス光照射装置(50、55、60、70)は、
ボトル(5)を移動するように適合された少なくとも二つの車輪(50、60)であって、連続して配置され、第1の車輪(50)が前記ボトル(5)を第2の車輪(60)へと移動させるように適合される、少なくとも二つの車輪(50、60)と、
前記第1の車輪(50)及び前記第2の車輪(60)の上に配置される少なくとも一つの第1のパルス光照射装置(55)と、を有し、
少なくとも一つの前記第1のパルス光照射装置(55)は、長軸(X)を規定する少なくとも一つのランプを含み、前記第1の車輪(50)のピッチ円(51)及び前記第2の車輪(60)のピッチ円(61)は接線で接し、これにより前記ピッチ円(51)及び前記ピッチ円(61)に接する直線の接線(R)が規定され、前記長軸(X)は、前記直線の接線(R)と0~15度の角度(α)を形成する、システム(1)。 - 前記第1の車輪(50)及び前記第2の車輪(60)は、互いに反対の方向に回転するように構成され、これにより前記ボトル(5)は、前記第1の車輪(50)の前記ピッチ円(51)及び前記第2の車輪(60)の前記ピッチ円(61)の間の接点と一致する変曲点を含む前記第1の車輪(50)及び前記第2の車輪(60)の回転の間の路を辿る、請求項1に記載のシステム(1)。
- 前記パルス光照射装置(50、55、60、70)は、前記第2の車輪(60)の下流に配置され、パルス光を照射するように適合された複数のランプが設けられた第2のパルス光照射装置(70)を含み、それぞれのランプは、前記ボトル(5)のそれぞれに挿入されるように構成される、請求項1又は2に記載のシステム(1)。
- 前記第2のパルス光照射装置(70)は、それぞれの前記ボトル(5)の首を受け入れるように適合された上部チャンバと、前記ボトルの支持環の下のそれぞれの前記ボトル(5)の部分を受け入れるように適合された下部チャンバと、を含む、請求項3に記載のシステム(1)。
- 請求項1~4のいずれか1項に記載のシステムによって実行されるプラスチック容器の製造方法であって、
前記成形装置(20)によってプリフォームを製造する工程a)と、
熱調整装置(30)によって前記プリフォームを熱的に調整する工程b)と、
ブロー成形装置(40)によって前記プリフォームから容器(5)を製造する工程c)と、
パルス光照射装置(50、55、60、70)により、前記容器(5)に放射線を照射する工程d)と、
無菌の充填及び蓋付け装置(80)によって、前記容器(5)に液体を充填し、蓋付けを行う工程e)と、を含む方法。 - 前記工程d)は、少なくとも前記容器(5)の首に、少なくとも一つの第1のパルス光照射装置(55)によって放射線が照射される工程d1)を含む、請求項5に記載の方法。
- 前記工程d1)では、少なくとも一つの前記容器(5)の前記首に、0.1~1ミリ秒続く少なくとも一つの光によって放射線が照射される、請求項6に記載の方法。
- 前記工程d1)の後、それぞれの前記容器(5)の内部にそれぞれのランプによって放射線を照射する工程d2)が設けられ、前記ランプは、パルス光をそれぞれの前記容器(5)に照射する、請求項6又は7に記載の方法。
- それぞれの前記容器(5)の前記内部は、0.1~1ミリ秒続く少なくとも一つの光によって放射線が照射される、請求項8に記載の方法。
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IT102017000145554 | 2017-12-18 | ||
IT201700145554 | 2017-12-18 | ||
PCT/IB2018/060232 WO2019123235A1 (en) | 2017-12-18 | 2018-12-18 | System and process for producing thermoplastic material containers |
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US (1) | US11542140B2 (ja) |
EP (1) | EP3727793B1 (ja) |
JP (1) | JP7250796B2 (ja) |
KR (1) | KR20200138708A (ja) |
CN (1) | CN111954593B (ja) |
BR (1) | BR112020012119B1 (ja) |
CA (1) | CA3100075A1 (ja) |
ES (1) | ES2909418T3 (ja) |
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US20210087040A1 (en) | 2021-03-25 |
US11542140B2 (en) | 2023-01-03 |
ES2909418T3 (es) | 2022-05-06 |
JP2021509878A (ja) | 2021-04-08 |
CN111954593A (zh) | 2020-11-17 |
WO2019123235A1 (en) | 2019-06-27 |
CN111954593B (zh) | 2022-11-15 |
BR112020012119B1 (pt) | 2023-05-09 |
EP3727793A1 (en) | 2020-10-28 |
MX2020006044A (es) | 2020-08-17 |
CA3100075A1 (en) | 2019-06-27 |
EP3727793B1 (en) | 2022-01-05 |
KR20200138708A (ko) | 2020-12-10 |
BR112020012119A2 (pt) | 2020-11-24 |
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