JP7246620B2 - Hierarchical Digital Fabric Manufacturing System - Google Patents
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Description
本発明は紋織物の製造に関する。
【背景技術】
織物の思想 アナログとデジタル
従来からの織物の思想には、「織物の三原組織論」思想があった。「面」単位の織組織が最小単位であった。従来の織物思想はアナログ式であった。The present invention relates to the manufacture of patterned fabrics.
[Background technology]
Idea of Textiles Analogue and Digital Traditionally, the idea of textiles was based on the idea of ``Three original organization theory of textiles''. The minimum unit was the weave structure of the "face" unit. Traditional textile concepts were analog.
【発明が解決しようとする課題】
従来の織物思想「織物の三原組織論」は、面積の最小単位は「面」であった。平織、斜文織、朱子織の正則又は変則で作られた。基本組織単位は、平織、斜文織、繻子織の正則または変則の織組織である。織機の開口装置からの制約を受けているからである。[Problems to be solved by the invention]
In the conventional weaving concept, the "three original texture theory of textiles," the minimum unit of area was the "plane." Plain weave, twill weave, satin weave, regular or irregular. The basic organizational units are regular or irregular weaves of plain weave, twill weave, and satin weave. This is because it is restricted by the shedding device of the loom.
【先行技術文献】
【特許文献】
特許第１９４０１５６号
[Prior art documents]
[Patent document]
Patent No. 1940156
【課題を解決するための手段】
本発明は「織物の三原組織論」のいうアナログ型思想から脱却したデジタル型思想であり、「絵画織」の基礎となる「織物の点構造織物論」に基づく。
本発明者が提唱している「織物の点構造組織論」思想は、「織物の三原組織論」に対し、点構造の織組織論である。開口点「１」と閉口点「０」と定義して、「１」と「０」を交錯させて織組織ができる。最小面積は「点」であるので最小であり、この織物思想はデジタル式である。
ジャカード糸把吊袈物を、織幅ｉ杯の経糸、１本毎の独自開口、閉***動を行う。この開口装置の原理が、本発明者の「織物の点構造組織論」思想の根本であり考案し制作した。「織物の点構造組織論」では開口方式が従来のものと異なる。
新織物思想「織物の点構造組織論」においては、経糸と同数の竪針をもち、ジャカード糸把吊り袈物の竪針運動で、経糸１本ずつを独自に、開口運動を与えることができるので、面積の最小単位は「点」である。「デジタル織組織図」は、経糸が自由に開閉口できる大きさに制限はない。この思想はデジタル式である。この「織物の点構造組織論」思想は、本発明者の考案である。[Means for solving the problem]
The present invention is a digital-type concept that departs from the analog-type concept of the "three original texture theory of textiles," and is based on the "point-structured textile theory of textiles," which is the basis of "picture weaving."
The idea of "point structure structure theory of textiles" advocated by the present inventor is a theory of point structure structure as opposed to "three original structure theory of textiles". The opening point "1" and the closing point "0" are defined, and the "1" and "0" are interlaced to create a weave. The smallest area is the smallest because it is a "point" and the weaving idea is digital.
Jacquard thread holding kemono, weaving width i cup warp, individual opening and closing activities for each warp. The principle of this shedding device is the root of the inventor's idea of ``point structure structure theory of fabric'', and he devised and produced it. The method of opening is different from the conventional one in "The theory of point structure structure of textiles".
In the new weaving concept, "The theory of point structure organization of textiles", it has the same number of vertical needles as warp yarns, and it is possible to give each warp an independent shedding motion by the vertical needle movement of the jacquard yarn-holding kemono. Therefore, the smallest unit of area is a "point". There is no limit to the size of the warp that can be freely opened and closed in the "digital weaving chart". The idea is digital. This idea of "point structure structure theory of textiles" was devised by the present inventor.
【発明を実施するための形態】
新織物思想「織物の点構造組織論」から、デジタル式織組織を創作し、３次元階層意匠図を作り、デザインの色エリア毎に、位置情報、織組織（番号）、付属織方情報とで、総合階層情報を構成する。「階層織方変換表」にて、階層の高さ位置（段数）を決めてから、「階層式デジタル紋織物製造システム」の織方データに変換し作成する。
以上が「階層式デジタル紋織物製造システム」織方データであり、項目毎の名称を解説しながら、「階層式デジタル紋織物製造システム」の明細を説明する。
通常の２次元（Ｘ、Ｙ）意匠図は同色面エリア群で構成されている。階層意匠図の階層は同色面エリア群に、「高さ段数位置」（Ｚ）を加えるため３次元（Ｘ、Ｙ、Ｚ）階層意匠図となる。こうして生まれた階層エリアを階層という。
階層意匠図の階層に、平面位置情報、織組織図番号、必要な付属織方情報を持たせて、「階想織方変換表」で、先に「階層段数」を設定する。それで１越一緯糸毎の階層データが最終的に構成される。原材料の緯糸は同デニールで、別色多本数を使う。経糸は、地糸、紋糸或いは色緯糸の綴じに白系を使うか、又は地糸、紋糸、および紋柄のはつりに黒系、の１色使い或いは白黒ヤスラ使いを使う。
準備メモリーの倉庫データ類には［メートル作成機能（織方情報）、番号付き織組織、平面位置情報、高さ位置情報（作者が変換前に指定）、意匠図色彩別情報、緯糸選択導入順情報、紋紙案内鑽孔指示情報、付属織方情報、その他］があり必要分だけを使用する。
階層の段位置の決定は、各階層の組織図の「開口点」の多いものほど、織物の表側に階層の開口点の少ないほど、裏側表面に位置する。この方法で段位置を決める。
この織物の織組織開口点の多少の順で、階層の高さ段位置が決まる。これは、オペレータの仕事である。
階層段数指定済みました後に、デジタル式階層総合データを「階層織方変換表」にて、「階層式デジタル紋織物製造システム」織方データをつくる。データは保管し、電子メモリーにコピーして「階層式デジタル紋織物製造システム」の紋織物が製織できる。[Mode for carrying out the invention]
Based on the new weaving concept "Theory of point structure organization of textiles", we create a digital weaving system, create a 3D hierarchical design drawing, and display position information, weaving system (number), and attached weaving information for each color area of the design. to construct the general hierarchical information. After determining the height position (number of rows) of the hierarchy in the "hierarchical weaving pattern conversion table", it is converted into weaving data for the "hierarchical digital patterned textile manufacturing system".
The above is the weaving pattern data of the "hierarchical digital patterned fabric manufacturing system", and the details of the "hierarchical digital patterned fabric manufacturing system" will be explained while explaining the name of each item.
A normal two-dimensional (X, Y) design drawing consists of a group of areas of the same color. The hierarchy of the hierarchical design drawing is a three-dimensional (X, Y, Z) hierarchical design drawing because the "height step number position" (Z) is added to the same color surface area group. A hierarchical area created in this way is called a hierarchy.
The hierarchy of the hierarchical design drawing is given the plane position information, the weave organization chart number, and the necessary attached weaving information, and the "number of layers" is set first in the "concept weaving conversion table". Thus, hierarchical data for each one-over-one-weft yarn is finally constructed. The raw material weft yarns are of the same denier and are of different colors. For the warp, white is used for binding ground threads, pattern threads or color wefts, or black is used for binding ground threads, pattern threads and pattern patterns, or black and white file is used.
The warehouse data in the preparation memory includes [Meter creation function (weave information), numbered weave structure, plane position information, height position information (specified by the author before conversion), design drawing color information, weft selection and introduction order Information, pattern guide perforation instruction information, attached weave information, etc.], and only the required amount is used.
As for the determination of the rank position of the hierarchy, the more "opening points" of the organization chart of each hierarchy, the lower the opening points of the hierarchy on the front side of the fabric, the lower the position is located on the back surface. The step position is determined by this method.
The order of the weave opening points of this fabric determines the height of the tier and the position of the tier. This is the operator's job.
After specifying the number of layers, create the weaving data of the "layered digital patterned fabric manufacturing system" using the digital layered general data in the "layered weave conversion table". The data can be stored and copied into electronic memory to weave the woven fabric of the "hierarchical digital woven fabric manufacturing system".
階層とは、階層意匠図の主役である。階層意匠図の平面色相管理データである。平面位置データと、付属メモリ－倉庫データは［メートル作成機能（織方情報）、番号付き織組織、平面位置情報、高さ位置情報（作者が変換前に指定）、意匠図色彩別情報、緯糸選択導入順情報、紋紙案内鑽孔指示情報、付属織方情報、その他］なかの、必要なデータを使う。
サブメモリ－倉庫デーデータ類の説明をする。
１）番号付き織組織 番号付き、デジタル織組織、
２）平面位置情報、 （Ｘ、Ｙ）存在位置情報、
３）高さ位置情報（作者が変換前に指定） （Ｙ）重ね段数位置情報、
４）意匠図色彩別情報 意匠図の色相使用位置情報（メートル作成）、
５）緯糸選択導入順情報 緯糸を指定色毎使用順に選択、
６）紋紙案内鑽孔指示情報 紋紙に模様針と付属針位置を定め，鑽孔指示、
７）付属織方情報 耳活動、（巻取、送出、機械）稼働停止指令
８）その他 必要が四時多場合、
以上のうち必要な情報である織方情報を、階層にもたせる。また同色エリア階層の開口点の、数の多少で高さ位置（段位置）を決める、１本の緯糸は異なる階層段数位置の階層に連続して組織する。緯糸は上下、様々な高さ位置の、どの階層にも連続的に選べる。Hierarchy is the main character of the hierarchical design drawing. This is planar hue management data for the hierarchical design drawing. Plane position data and attached memory storage data are [meter creation function (weave information), numbered weave structure, plane position information, height position information (specified by the author before conversion), design drawing color information, weft Select introduction order information, pattern guide perforation instruction information, attached weave information, etc.], use the necessary data.
Sub-memory-warehouse data will be explained.
1) Numbered weave Numbered, digital weave,
2) plane position information, (X, Y) existence position information,
3) Height position information (specified by the author before conversion) (Y) Position information of the number of stacked steps,
4) Information by design drawing color
5) Weft selection and introduction order information
6) Punching instruction information for pattern paper
7) Auxiliary weaving information Sewing activity, (winding, feeding, machine) operation stop command 8) Others
The weave information, which is the necessary information among the above, is given to the hierarchy. In addition, the height position (step position) is determined by the number of opening points in the same color area layer, and one weft yarn is knitted continuously in layers with different layer number positions. The weft thread can be continuously selected for any layer at various heights.
階層織組織の整合性
整合性の持つ階層の織組織とは、織組織の原点を同じにして、基本組織（最小組織）の開口点と、組織の手を合わせた織組織をいう。例えば、組織の原点を同じにして、例えば、平織、４枚斜文織、８枚繻子織、１６枚繻子織が、整合性ある織組織である。基本組織の２倍、４倍、８倍、１６倍の開口点配列を整合性という。Consistency of Hierarchical Weaving Structure A consistent hierarchical weaving structure is a weaving structure in which the origin of the weaving structure is the same and the opening point of the basic structure (minimum structure) and the hands of the structure are combined. For example, a plain weave, a 4-ply twill weave, an 8-ply satin weave, and a 16-ply satin weave are consistent weaves with the same starting point. Aperture arrays that are 2x, 4x, 8x, and 16x the base tissue are called consistent.
組織の整合性をもつ階層の高さ位置
総ての使用する緯糸毎に織組織番号で処理した階層を、整合性をもつ織組織階層順に積み上げる。織物表側の最上部階層は柄文様を現す、その階層の段数差は開口数で決め柄文様の高さを決められる。織物裏側の最上部の階層は、裏綴じの表面を現す。
従って立体感のある模様表現織が出来る。整合性の組織図は、２倍数の正則、変則が良い。Height position of hierarchy with consistency of weft The hierarchy processed by the weave structure number for each used weft is piled up in the order of the weave structure hierarchy with consistency. The uppermost layer on the front side of the fabric shows the pattern. The top layer on the back of the fabric reveals the back-stitched surface.
Therefore, a three-dimensional pattern expression weave can be produced. Consistency organization chart should be double regular and irregular.
織方表による立体織方データ変換
多段階階層の各段毎に平面階層図をつくり、多段階層は織組織の整合性を持たせて階層段位置を積上げ、３次元階層図に統合して、立体感を持つ織物を織る。Three-dimensional weaving data conversion using a weaving table A two-dimensional hierarchical diagram is created for each stage of the multi-level hierarchy. Weave textiles with a three-dimensional effect.
【図面の簡単な説明】
【図１】 絵画織異組織多段階階層織の織物組織図 一段目は三枚斜文系、二段目は八枚繻子系、三段目は五枚繻子系の正組織系又は異組織系を緯糸多段階層織で混在させられる技法である。
【図２】 多段階層織の階層織方表 二次元意匠図を垂直方向 の「Ｚ」位置を読み取る織方表である。
【図３】 デジタル紋織物製造システム（異組織多段階階層織）の階層配置図 階層のＸ軸、Ｙ軸、Ｚ軸の三次元座標を確定し、織組織番号、緯糸選択順、付属活動らを変換する、Ｚ位置の位置は織組織の開口点の量で決まる。開口点の最も多い量は、表側の柄表現となる、裏側は開口量の最も少ない階層で裏綴じを決める。任意に垂直段数を調整し変化を付けることができる。
【図４】 階層の段数の変化例表 階層段数により織物の柄文様の立体感の変化をつくる。緯多重織に使う緯糸数と同じ又は異なる、階層段数を任意の色緯糸に指定できる。これらは織方表で認識し、織物データに変換する。ｚｙは基本組織８枚繻子の階層模型図である。
階層表裏位置 表裏階層段数 組織名開口運動 開口点比率 表側最高階層（表４段） １６枚繻子重口 １５／１ 表側 高階層（表３段） ８枚繻子重口 ７／１ 表側 中階層（表２段） ８２繻子重口 ６／２ 表側 低階層（表１段） ８１繻子重口 ５／３ 表裏中心芯階層（中＊０段） ２／２平織 ２／２ 裏側 低階層（裏－１段） ８１繻子軽口 ３／５ 裏側 中階層（裏－２段） ８２繻子軽口 ２／６ 裏側 高階層（裏－３段） ８枚繻子軽口 １／７ 裏側最高階層（裏－４段） １６枚繻子軽口 １／１５[Brief description of the drawing]
[Fig. 1] Weaving structure diagram of painting weave different structure multi-step hierarchical weave The first row is three-ply satin, the second is eight-ply satin, and the third is five-ply satin. It is a technique in which the weft threads are mixed in a multi-layered weave.
[Fig. 2] Hierarchical weaving chart for multi-layered weaving This is a weaving chart for reading the "Z" position in the vertical direction of the two-dimensional design drawing.
[Fig. 3] Hierarchical layout of the digital patterned fabric manufacturing system (multi-stage hierarchical weaving of different weaves) Determine the three-dimensional coordinates of the X-axis, Y-axis, and Z-axis of the hierarchy, weave weave number, weft selection order, auxiliary activities, etc. , the position of the Z position is determined by the amount of opening points in the weave. The largest amount of opening points will be the expression of the pattern on the front side. The number of vertical steps can be arbitrarily adjusted and varied.
[Fig. 4] Example table of changes in the number of layers. Any color weft can be specified with the same or different number of layers as the number of wefts used for multi-weft weaving. These are recognized in the weave chart and converted into weave data. zy is a hierarchical model diagram of the
Hierarchy front and back position Front and back layer number Organization name opening movement Opening point ratio Front side highest layer (front 4th layer) 16 satin heavy mouth 15/1 front side High layer (front 3rd layer) 8 satin
【符号の説明】
図１ 整合性ある織組織 ２枚斜文系、８乃繻子系、５枚繻子系
絵画織整合組織多段階階層織の織物組織系列図（織裏製織の場合）
Ａ，表側の３枚斜文織系組織図、正即基点、模様糸を織、黒色は開口点
Ｂ，裏側の３枚斜文織系組織図、浮き緯綴じ、白色は閉口点、
Ｃ，表側の８枚繻子織系組織図、模様糸を織、黒色は開口点
Ｄ、裏側の８枚繻子織系組織図、浮き緯綴じ、白色は閉口点、
Ｃ，表側の５枚繻子織系組織図、模様糸を織、黒色は開口点
Ｄ、裏側の５枚繻子織系組織図、浮き緯綴じ、白色は閉口点、
図２ 多段階層織の立体階層変換織方図 （織裏製織の場合）
Ａ、意匠図の項
Ｂ，意匠図の色（ａ～ｏ）
Ｃ，階層の垂直位置 表側１～４）、裏側（－１～－４）、芯（０）
Ｄ，階層の特徴 表裏の階層を自由に選べる、組織も選択出来る。
（１～８）、緯糸の選択順序
（あ～く）、緯糸の色
（▲１▼～▲８▼）、織組織番号
図３ 異組織多段階階層織の階層配置図（織裏製織の場合）
Ａ 階層欄
Ｂ，階層段数
Ｃ，階層項
Ｄ，階層Ｚ位置
ａ～ｅ 緯糸の選択順と色
▲４▼～▲１▼、０ －▲１▼～－▲４▼ 階層の垂直段位置（Ｚ軸）
１～８、織組織番号
図４
階層積み立てず図（平織系８枚繻子）（織裏製織の場合）
織物の表裏
Ａ 織物 Ｂ 表側 Ｃ 芯 Ｄ 裏側階層の位置
▲１▼ 第４階層 ▲２▼ 第３階層 ▲３▼ 第２階層 ▲４▼第１階層 ▲５▼ 第芯階層 ▲６▼ 第－１階層 ▲７▼ 第－２階層 ▲８▼ 第－３階層 ▲９▼ 第－４階層
階層の織組織
ａ ３２枚繻子重口 ｂ １６枚繻子重口 ｃ ９枚繻子重口 ｄ ４枚斜文重口 ｅ 平織 ｆ ４枚斜文軽口 ｇ ８枚繻子軽口 ｉ １６枚繻子軽口 ｊ ３２枚繻子軽口
階層積み立て条件
あ 組織の原点は、意匠酢の原点と同じ
い 整合性のある組織は、その組織系の最小組織の２倍数、異なる組織は、平織、３枚斜文（錦地）、５枚繻子
表示は製織場で、織物の表側は機上の裏で織られる。[Description of symbols]
Fig. 1 Consistent weaving system 2-ply satin system, 8-ply satin system, 5-ply satin system Picture weave matching design Multi-stage hierarchical weaving fabric structure sequence diagram (in the case of back weaving)
A, 3-ply twill weave system chart on the front side, straight base point, pattern yarn weave, black is the opening point B, 3-ply twill weave system chart on the back side, floating weft binding, white is the closing point,
C, 8-ply satin weave pattern on the front side, weaving pattern yarn, black is the opening point D, 8-ply satin weave pattern on the back side, floating weft binding, white is the closing point,
C, 5-ply satin weave system chart on the front side, pattern yarn is woven, black is the opening point D, 5-ply satin weave system chart on the back side, floating weft binding, white is the closing point,
Fig. 2 Three-dimensional layer conversion weaving diagram of multi-layered weave (in the case of back weaving)
A, Item of design drawing B, Color of design drawing (a to o)
C, vertical position of
D. Features of Hierarchy You can freely choose the front and back hierarchies, and you can also choose the organization.
(1 to 8), weft selection order (a to c), weft color (▲1▼ to ▲8▼), weave pattern number )
A Hierarchical column B, Hierarchical stage number C, Hierarchical item D, Hierarchical Z position a~e Selection order and color of weft yarns ▲４▼～▲１▼, 0 －▲１▼～－▲４▼ Vertical row position of hierarchy (Z shaft)
1 to 8, woven structure number figure 4
Figure without stacking layers (
Front and back of fabric A Fabric B Front side C Core D Position of back side layer ▲１▼ Fourth layer ▲２▼ Third layer ▲３▼ Second layer ▲４▼ First layer ▲５▼ Core layer ▲６▼ No. -1 Layer ▲7 ▼ 2nd layer ▲8▼ 3rd layer ▲9▼ 4th layer Weaving structure of layer口 e Plain weave f 4-ply satin light g 8-ply satin light i 16-ply satin light j 32-ply satin light Hierarchical accumulation condition The origin of the organization is the same as the origin of design vinegar. The different weaves are plain weave, 3-ply twill (brocade), and 5-ply satin.
【発明の効果】
未だ克って織ることが出来なかった、１本の緯糸が、異なる織組織を同時に混在させた階層に織ることができる様になり、絵画織で解決した。
また、緯糸多重織の平面織組織型多重織意匠図を階層織方変換表により立体緯糸多重多段階層意匠図データに変換することにより、ジャカードに入力し、階層式デジタル紋織物製造システムで絵画織立体階層織及び同組織系又は異組織系の織組織混在織物を織ることが可能になった。
「織物の点構造織物論」の思想を活用し、階層式デジタル紋織物製造システム、及び同組織系又は異組織系の織組織混在織を開発したのが修正した絵画織である。例えば、儀絽地口に絵画織の絵模様織を使った１本の帯が、クールビズ夏帯である。【Effect of the invention】
A single weft thread, which had not yet been able to weave, can now be woven in layers in which different weaves are mixed at the same time.
In addition, by converting the weft multi-weave plain weave structure type multi-layered design drawing into the three-dimensional weft multi-layered multi-stage layered design drawing data using the hierarchical weave conversion table, it is input to the jacquard and painted with a hierarchical digital patterned fabric manufacturing system. It has become possible to weave three-dimensional layered weaves and mixed weaves of the same or different weaves.
Utilizing the idea of ``point structure fabric theory of fabric'', the modified picture weaving is the development of a hierarchical digital patterned fabric manufacturing system and a mixed weave of the same or different weave system. For example, a single obi using a patterned weave of painting on the girou is the Cool Biz summer obi.
Claims (1)
前記システムは、デザインの色エリア毎に、位置情報、織組織番号、及び付属織方情報により総合階層情報を生成する手段、及び
階層織方変換表にて階層の高さ位置を決めてから織方データに変換する手段、及び
前記織方データに基づいてデジタル式織組織を創作し、３次元階層意匠図を作製する手段、及び
前記階層意匠図の階層に、平面位置情報、織組織図番号、必要な付属織方情報を持たせて、階想織方変換表で予め階層段数を設定する手段、及び
少なくともメートル作成機能、番号付き織組織、平面位置情報、高さ位置情報、意匠図色彩別情報、緯糸選択導入順情報、紋紙案内鑽孔指示情報、及び付属織方情報を格納する準備メモリー、及び
多段階階層の各段毎に平面階層図をつくり、織組織の原点を同じにして、基本組織の開口点と組織の手を合わせることによって多段階層に、基本組織の２倍、４倍、８倍、１６倍の開口点配列を有する織組織の整合性を持たせながら階層段位置を積上げ、前記３次元階層意匠図に統合して立体感を持つ織物を織る手段、
を具備することを特徴とする、階層式デジタル紋織物の製造システム。In the hierarchical digital pattern fabric manufacturing system,
The system includes means for generating general hierarchy information from position information, weave design number, and attached weave information for each color area of the design, and weaving after determining the height position of the hierarchy with the hierarchy weave conversion table. means for converting into pattern data, means for creating a digital weave structure based on the weaving pattern data and creating a three-dimensional hierarchical design drawing, and plane position information and a weaving pattern number for the hierarchy of the hierarchical design drawing , a means for preliminarily setting the number of layers in a phantom weave conversion table with necessary accessory weave information, and at least a meter creation function, numbered weave structure, plane position information, height position information, design drawing color Preparation memory for storing different information, weft selection and introduction order information, pattern guide perforation instruction information, and attached weaving information, and creating a plane hierarchical diagram for each stage of the multi-level hierarchy to make the origin of the weaving structure the same. Then, by aligning the opening points of the basic texture with the hands of the texture, the multi-level layers have the consistency of the texture having opening points arrays 2, 4, 8, and 16 times that of the basic texture. A means for stacking positions and integrating them into the three-dimensional hierarchical design drawing to weave a fabric with a three-dimensional effect;
A hierarchical digital pattern fabric manufacturing system comprising:
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