CN103966723B - A kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core - Google Patents
A kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core Download PDFInfo
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- CN103966723B CN103966723B CN201410056232.9A CN201410056232A CN103966723B CN 103966723 B CN103966723 B CN 103966723B CN 201410056232 A CN201410056232 A CN 201410056232A CN 103966723 B CN103966723 B CN 103966723B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C19/00—Methods or devices concerned with designing or making patterns, not provided for in other groups of this subclass
- D03C19/005—Electronic
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
- D03D1/007—UV radiation protecting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
- D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
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- Health & Medical Sciences (AREA)
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Abstract
The present invention relates to the manufacture field of fabric, be specifically related to a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core.The method adopts photoshop instrument to design two-sided different loom figured, not only increase desin speed, and the fabric light-proofness obtained is better.The positive and negative decorative pattern of fabric is all very clear in addition, fills out heart yearn smaller on the impact of two-sided appearance effect, and the access node of positive and negative fabric is very firm, there will not be the problem of two separate.
Description
Technical field
The present invention relates to the manufacture field of fabric, be specifically related to a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core.
Background technology
Textile material is roughly divided into two large classes in the research in shading field, (1) particular cross section or the filamentary OPTICAL PROPERTIES of specified raw material and theorize and analyze its gloss produced, light pass-through and shaded effect qualitatively, this kind of light shading fabric is comparatively thin, ingredient requirement is high, and it is high to weave requirements of tightness; (2) use double-deck or Multi-level Organization Structure and in conjunction with coating or COAT PRINTING technique, make fabric face produce shading rubberised layer containing additive to reach the effect of shield lights.This kind of light shading fabric shortcoming is that feel is poor, and shading layer has pollution.
Reversible cloth can be divided into two classes according to Fabric surface effects: effect and effect of decorative patterns usually.Usually effect reversible cloth be designed with two kinds of methods: (1) adopts the two-sided tissue with double-sided effect, and this two-sided tissue belongs to simple tissue, and the reversible cloth of design is single layer structure fabric; (2) adopt re-organized to design, utilize heavy warp or heavy latitude structure to design the fabric of double-sided effect, the double-sided effect of fabric can be the same or different; The positive and negative decorative pattern change of effect of decorative patterns reversible cloth is abundant, double-decker tissue must be adopted when structural design, utilize independently longitude and latitude silk thread fabric face and reverse side interweave respectively formed line knit pattern, and utilize jacquard to produce, therefore the reversible cloth with effect of decorative patterns structurally belongs to the double-decker of change, can be described as figured double-face jacquard fabric.
Design jacquard fabric needs to carry out the design of line weaving process, conventional method is by Freehandhand-drawing grain pattern and manual manufacture card, this method not only takes time and effort, and the varietal level that can design is limited, now computer technology is used in every field, has occurred that digital jacquard technology is as jacquard weaving CAD system and the digital production technology that is representative with electronic jacquard machine and new loom in jacquard fabric design.Jacquard fabric processes from design data all in a computer to jacquard information data, transmit and controls, this digital innovative design being jacquard fabric provides technical foundation, the foundation of innovative design based on holographic organization storehouse of digital jacquard fabric, the fabric texture pattern of layered combination, directly in the face of objective image carries out jacquard process process, can realize jacquard fabric innovative design truly.
Although use jacquard weaving CAD system design individual layer jacquard fabric very simple, for two-layer fabric even the design comparison difficulty of multiply cloth.
Deficiency described above and difficult design are existed equally for two-sided different colored light-proofness fabric comparatively conventional in life.
Summary of the invention
The object of the invention is to overcome the problems such as the current difficulty of two-sided different colored light-proofness fabric in light-proofness and Jacquard design, providing and a kind ofly filling out the two-sided different preparation method spending high light-proofness fabric of core.
In order to reach foregoing invention object, the present invention by the following technical solutions:
Fill out the two-sided different preparation method spending high light-proofness fabric of core, specifically comprise the following steps:
1) selection of raw material and the determination of thread count: first, selects warp thread, weft yarn and fills out the raw material of core weft yarn, then, determining the thread count of fabric and the weaving parameters of jacquard weaving machine;
2) Ridge tracing: use Photoshop Software on Drawing two width size identical and decorative pattern rectangle floral designs clearly; Then adjust the size of two width floral designs according to the thread count ratio of design and the weaving parameters of jacquard weaving machine, be made into front grain pattern figure and the reverse side grain pattern figure of fabric respectively;
3) design of institutional framework: the institutional framework of fabric is designed, described institutional framework comprises front grain pattern tissue, reverse side grain pattern tissue, stitch weave, fills out core tissue, Selvage Stitch and select latitude pin tissue; Then, in Photoshop, draw the organization chart of each institutional framework respectively, and organization chart is defined as texture pattern;
4) design of line domain: in Photoshop software, adopt front grain pattern tissue, reverse side grain pattern tissue, stitch weave respectively, fill out core tissue, Selvage Stitch and select the making of the texture pattern of latitude pin tissue obtain fabric front line version, reverse side line version, access node line version, fill out core line version, Selvage Stitch line version and select latitude pin line version, and the front card designed and reverse side card carried out superposing obtain two-sided line domain;
5) making of upper machine card file: by merging two-sided line domain, access node line version at Photoshop, filling out core line version, Selvage Stitch line version and selecting latitude pin line version to produce machine card file, save as .bmp form, then the upper machine line version file transform of .bmp form is become the upper machine file of .jc5 form;
6) by machine file copy on the .jc5 form made in jacquard weaving machine, weave.
preferably, described fabric through close: filling density=35:20
preferably, described in fill out core fabric through close be 105/cm, filling density is 60/cm.
preferably, described step 2) in Photoshop, to determine the pixel of floral designs according to thread count ratio, floral designs length-width ratio and jacquard weaving machine pin number.
preferablydetermine Warp Satin and the satin institutional framework of each tissue according to the color of front floral designs and reverse side floral designs in described step 3), and be defined as texture pattern, then open front grain pattern figure and reverse side grain pattern figure respectively with Photoshop, adopt texture pattern to fill.
preferably, front adopts A and B two kinds of colors, and 8 piece 5 of the color patterned tissue employing of A 8 pieces of warp sateens flies Warp Satin, and B pattern tissue adopts 8 of 8 pieces of weft sateens piece 5 to fly satin.
preferably, the color of reverse side floral designs is a, b, c and d, the color patterned tissue employing of a 8 pieces of weft sateens, the color patterned tissue employing of b 8 pieces of warp sateens, and the color patterned tissue of c adopts plain weave, d color patterned tissue employing 4/1 twill.
preferably, described stitch weave structure adopts the back weft access node method in self access node method, and namely the weft yarn of nexine fabric promotes and forms binding place with table through interweaving, and adopts and often throws 8 second latitudes, promote 1 second latitude and carry out access node; Along weft direction every 8 second through forming a binding place, obtain stitch weave.
preferably, fill out in core tissue and all fill out core weft yarn and be laid between top layer fabric and nexine fabric, fill out core weft yarn not with first through, second through interweaving.
preferably, Selvage Stitch adopts filling-backed weave, at fabric face and reverse side all in 1/2 twill left to right, fills out core weft yarn identical with warp yarns with second latitude with warp yarns situation.
The present invention compared with prior art, beneficial effect is: 1 to obtain the two-sided different colored effect of fabric better, and the positive and negative decorative pattern of fabric is all very clear, 2 fill out heart yearn affects smaller on two-sided appearance effect, the access node of positive and negative fabric is very firm, there will not be the problem of two separate, 3 light-proofness are good, 4 design difficulty reducing two-layer fabric.
Detailed description of the invention
Below by specific embodiment, explanation is further described to technical scheme of the present invention.
If without specified otherwise, the raw material adopted in embodiments of the invention is the conventional raw material in this area, and the method adopted in embodiment, is the conventional method of this area.
Embodiment:
Fill out the two-sided different preparation method spending high light-proofness fabric of core, specifically comprise the following steps:
1) selection of raw material and the determination of thread count: first, selects warp thread, weft yarn and fills out the raw material of core weft yarn, then, determining the thread count of fabric and the weaving parameters of jacquard weaving machine;
Warp thread adopts white polyester long filament, and wherein show the yellow cotton yarn of latitude, the blue cotton yarn of back weft, fills out core weft yarn and be respectively white polyester long filament and black terylene long filament.
In order to obtain good shaded effect, thread count should be comparatively large, therefore design: fill out core fabric through close be 105/cm, filling density 60/cm.
2) Ridge tracing: use Photoshop Software on Drawing two width size identical and decorative pattern rectangle floral designs clearly; Then adjust the size of two width floral designs according to the thread count ratio of design and the weaving parameters of jacquard weaving machine, be made into front grain pattern figure and the reverse side grain pattern figure of fabric respectively; In Photoshop, the pixel of floral designs is determined according to thread count ratio, floral designs length-width ratio and jacquard weaving machine pin number.
Set up a foursquare painting canvas with photoshop software, draw the square all over design of positive and negative respectively,
According to filling out core fabric through close: filling density=35:20, and former figure length-width ratio is 1:1,4800 pin electronic jacquard looms are adopted to weave, first warp: second warp=1:1, then often group has 2400 pins, therefore grain pattern picture height is 2400 × 20 ÷ 35=1371.43, is modified to 1371, arranging grain pattern picture size is 2400 pixel * 1371 pixels (each pixel represents an interlacing point);
3) design of institutional framework: the institutional framework of fabric is designed, described institutional framework comprises front grain pattern tissue, reverse side grain pattern tissue, stitch weave, fills out core tissue, Selvage Stitch and select latitude pin tissue; Then, in Photoshop, draw the organization chart of each institutional framework respectively, and organization chart is defined as texture pattern; Warp Satin and the satin institutional framework of each tissue is determined according to the color of front floral designs and reverse side floral designs, and be defined as texture pattern, then open front grain pattern figure and reverse side grain pattern figure respectively with Photoshop, adopt texture pattern to fill.
Front adopts A and B two kinds of colors, and 8 piece 5 of the color patterned tissue employing of A 8 pieces of warp sateens flies Warp Satin, and B pattern tissue adopts 8 of 8 pieces of weft sateens piece 5 to fly satin.
The color of reverse side floral designs is a, b, c and d, the color patterned tissue employing of a 8 pieces of weft sateens, the color patterned tissue employing of b 8 pieces of warp sateens, and the color patterned tissue of c adopts plain weave, d color patterned tissue employing 4/1 twill.
Stitch weave structure adopts the back weft access node method in self access node method, and namely the weft yarn of nexine fabric promotes and forms binding place with table through interweaving, and adopts and often throws 8 second latitudes, promote 1 second latitude and carry out access node; Along weft direction every 8 second through forming a binding place, obtain stitch weave;
Front grain pattern organization design, white pattern tissue adopts 8 pieces of warp sateens, and light green color pattern tissue adopts 8 pieces of weft sateens;
By the above-mentioned organization chart of design, choose, inputted title saved by " editor ", " define pattern " after drawn in photoshop, organizing of hereafter designing also all will be preserved through time operation.
Reverse side grain pattern organization design, white pattern tissue adopts 8 pieces of weft sateens, and green pattern tissue adopts 8 pieces of warp sateens, and yellow pattern tissue adopts plain weave, and purple pattern tissue adopts 4/1 twill,
Stitch weave designs, and adopts the back weft access node method in self access node method, and namely the weft yarn of nexine fabric promotes and forms binding place with table through interweaving, and adopts and often throws 8 second latitudes, promote 1 second latitude and carry out access node; Along weft direction every 8 second through forming a binding place,
Fill out core organization design, make simultaneously and two fill out core fabric, their unique difference is only that to fill out core weft yarn a be white polyester, and a is black terylene, this change can change weft yarn and obtain in weaving process, therefore in upper machine card makes, only need make machine file on.Fill out core weft yarn will not with first through, second through interweaving, namely all fill out core weft yarn and be laid between top layer fabric and nexine fabric.Therefore obtain, first is through being black riser entirely with filling out core weft yarn cross part, and second warp is white latitude floating-point with filling out core weft yarn cross part entirely.
Selvage Stitch designs, and Selvage Stitch adopts tighter filling-backed weave, at fabric face and reverse side all in 1/2 twill left to right, fills out core weft yarn identical with warp yarns with second latitude with warp yarns situation.
4) design of line domain: in Photoshop software, adopt front grain pattern tissue, reverse side grain pattern tissue, stitch weave respectively, fill out core tissue, Selvage Stitch and select the making of the texture pattern of latitude pin tissue obtain fabric front line version, reverse side line version, access node line version, fill out core line version, Selvage Stitch line version and select latitude pin line version, and the front card designed and reverse side card carried out superposing obtain two-sided line domain;
Open photoshop software, open front grain pattern figure, select grain pattern white portion with " evil spirit rod ", arranging magic excellent tolerance is 0, discontinuous, does not eliminate sawtooth, then put editor, fill, recall filling dialog box, select organization chart ' the 8 pieces of warp sateens originally defined ', the texture pattern preserved before selection, is just filled to corresponding tissue, same operation after determining by the white decorative pattern of front grain pattern, jade-green decorative pattern is filled organization chart, finally obtains the front line version of front grain pattern;
Corresponding reverse side line version is obtained according to this operation;
the superposition of positive and negative identity line version:
Two groups of warps (first warp: second warp=1:1) are had owing to filling out core fabric, three groups of parallels (first latitude: core latitude: second latitude=1:1:1), so the card width (warp number) after superposition is 4800 pixels, highly (parallel number) is 4113 pixels, then want the painting canvas of a newly-built 4800*4113 size.
Above painting canvas is from left to right arranged in sequence with in the width direction first through 1, second through 1, first through 2, second through 2 ..., first through 2400, second is through 2400, along short transverse be arranged in sequence with from top to bottom first latitude 1, second latitude 1, first latitude 2, second latitude 2 ..., first latitude 1371, second latitude 1371, first is through being woven into front pegging plan with first latitude, and second is through being woven into reverse side pegging plan with second latitude.Obtain front pegging plan and reverse side pegging plan although above-mentioned, all interlacing points are above all continuously arranged, so the interlacing point that will be divided into now interval one by one moves on in above-mentioned newly-built painting canvas, reach combination object.
First, by photoshop front identity pegging plan all put with width along its length and be twice, select " image ", " image size ", recall " image size " dialog box, " width " is made into " 4800 ", " highly " make into " 4113 ", select " vicinity " scalable manner
Then first is arranged in the width direction from left to right through 1, first is through 1, first is through 2, first is through 2, first is through 2400, first is through 2400, first latitude 1 is arranged from bottom to up along short transverse, first latitude 1, first latitude 2, first latitude 2, first latitude 1371, first latitude 1371, then " single column marquee tool " of " toolbar " is used to delete wherein one group of warp thread in the width direction: first is through 1, first is through 2, first is through 2400, equally, one group of weft yarn is deleted from bottom to top along short transverse: first latitude 1 with " single row marquee tool ", first latitude 2, first latitude 1371, obtain first through the distribution map with first latitude interlaced structure point,
Same operation is used for reverse side pegging plan and produces second through the distribution map with second latitude interlaced structure point.
Same operation is used for reverse side pegging plan and produces
second warp and second latitudethe distribution map of interlaced structure point.
By the first obtained above through interweaving with first latitude, the interlacing point that interweaves with second latitude of second warp copies in the painting canvas of the 4800*2742 built up, and then fill out first latitude and the interlacing point of second through interweaving, owing to adopting second latitude access node first through forming binding place herein, therefore first latitude and the point of second through interweaving are latitude interlacing point entirely;
The finally distribution of remaining first warp and second latitude intertwined point (i.e. stitch weave point), now want the painting canvas of newly-built 2400*1371, be paved into stitch weave, then be twice along warp-wise and contiguous the putting of broadwise, again by deletion one group of warp thread and one group of weft yarn operation, obtain the figure of the interlacing point that the first warp in two-sided line version interweaves with second latitude;
The interleaving conditions of core latitude and the first and second warps, because core latitude is tiled only in table between two-layer fabrics, Gu Jia is through interweaving for riser with core latitude, and second is latitude floating-point through interweaving with core latitude;
Again by copy operation, each several part is moved on on the painting canvas of 4800*4113, after Flatten Image, obtain two-sided line domain.
The line domain of Selvage Stitch makes, because there are 64 warp thread on a limit of 4800 pin electronic jacquard looms, therefore the painting canvas of newly-built 64*4113, then Selvage Stitch figure is filled, because limit, two, left and right is the same, only need designing a fringe domain, obtaining two by copying.
The line version of latitude pin is selected to make, because the tap of 4800 pin electronic jacquard looms has 4960 pins, then will remain 4960-4800-64*2=32 pin, wherein front 16 pins are for selecting latitude pin, because of first latitude: core latitude: second latitude=1:1:1, then only use three and select latitude pin, the painting canvas of newly-built 32*4113, first three columns is dispersed with selects latitude pin.
5) making of upper machine card file: by merging two-sided line domain, access node line version at Photoshop, filling out core line version, Selvage Stitch line version and selecting latitude pin line version to produce machine card file, save as .bmp form, then the upper machine line version file transform of .bmp form is become the upper machine file of .jc5 form;
The painting canvas of a newly-built 4960*4113, above being copied to by above-mentioned All Layers, wherein Selvage Stitch will copy twice, then through layer compound, saves as the picture of .bmp form, and then is converted to the upper machine file of .jc5 form;
6) by machine file copy on the .jc5 form made in jacquard weaving machine, weave.
Described stitch weave structure adopts the back weft access node method in self access node method, and namely the weft yarn of nexine fabric promotes and forms binding place with table through interweaving, and adopts and often throws 8 second latitudes, promote 1 second latitude and carry out access node; Along weft direction every 8 second through forming a binding place, obtain stitch weave.Fill out in core tissue and all fill out core weft yarn and be laid between top layer fabric and nexine fabric, fill out core weft yarn not with first through, second through interweaving.Selvage Stitch adopts filling-backed weave, at fabric face and reverse side all in 1/2 twill left to right, fills out core weft yarn identical with warp yarns with second latitude with warp yarns situation.
Claims (9)
1. fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, specifically comprise the following steps:
1) selection of raw material and the determination of thread count: first, selects warp thread, weft yarn and fills out the raw material of core weft yarn, then, determining the thread count of fabric and the weaving parameters of jacquard weaving machine;
2) Ridge tracing: use Photoshop Software on Drawing two width size identical and decorative pattern rectangle floral designs clearly; Then adjust the size of two width floral designs according to the thread count ratio of design and the weaving parameters of jacquard weaving machine, be made into front grain pattern figure and the reverse side grain pattern figure of fabric respectively;
3) design of institutional framework: the institutional framework of fabric is designed, described institutional framework comprises front grain pattern tissue, reverse side grain pattern tissue, stitch weave, fills out core tissue, Selvage Stitch and select latitude pin tissue; Then, in Photoshop, draw the organization chart of each institutional framework respectively, and organization chart is defined as texture pattern;
4) design of line domain: in Photoshop software, adopt front grain pattern tissue, reverse side grain pattern tissue, stitch weave respectively, fill out core tissue, Selvage Stitch and select the making of the texture pattern of latitude pin tissue obtain fabric front line version, reverse side line version, access node line version, fill out core line version, Selvage Stitch line version and select latitude pin line version, and the front card designed and reverse side card carried out superposing obtain two-sided line domain;
5) making of upper machine card file: by merging two-sided line domain, access node line version at Photoshop, filling out core line version, Selvage Stitch line version and selecting latitude pin line version to produce machine card file, save as .bmp form, then the upper machine line version file transform of .bmp form is become the upper machine file of .jc5 form;
6) by machine file copy on the .jc5 form made in jacquard weaving machine, weave.
2. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, described fabric through close: filling density=35:20.
3. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, described step 2) in Photoshop, to determine the pixel of floral designs according to thread count ratio, floral designs length-width ratio and jacquard weaving machine pin number.
4. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, determine Warp Satin and the satin institutional framework of each tissue according to the color of front floral designs and reverse side floral designs in described step 3), and be defined as texture pattern, then open front grain pattern figure and reverse side grain pattern figure respectively with Photoshop, adopt texture pattern to fill.
5. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, front adopts A and B two kinds of colors, and 8 piece 5 of the color patterned tissue employing of A 8 pieces of warp sateens flies Warp Satin, and B pattern tissue adopts 8 of 8 pieces of weft sateens piece 5 to fly satin.
6. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, the color of reverse side floral designs is a, b, c and d, the color patterned tissue employing of a 8 pieces of weft sateens, the color patterned tissue employing of b 8 pieces of warp sateens, the color patterned tissue of c adopts plain weave, d color patterned tissue employing 4/1 twill.
7. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, described stitch weave structure adopts the back weft access node method in self access node method, namely the weft yarn of nexine fabric promotes and forms binding place with table through interweaving, adopt and often throw 8 second latitudes, promote 1 second latitude and carry out access node; Along weft direction every 8 second through forming a binding place, obtain stitch weave.
8. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, fill out in core tissue and all fill out core weft yarn and be laid between top layer fabric and nexine fabric, fill out core weft yarn not with first through, second through interweaving.
9. according to claim 1ly a kind ofly fill out the two-sided different preparation method spending high light-proofness fabric of core, it is characterized in that, Selvage Stitch adopts filling-backed weave, at fabric face and reverse side all in 1/2 twill left to right, fills out core weft yarn identical with warp yarns with second latitude with warp yarns situation.
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| PCT/CN2014/080828 WO2015123951A1 (en) | 2014-02-19 | 2014-06-26 | Method for manufacturing core-filling double-surface different-pattern high light-shielding fabric |
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| WO2015123951A1 (en) | 2015-08-27 |
| CN103966723A (en) | 2014-08-06 |
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