JP6639811B2 - 等速自在継手の外側継手部材 - Google Patents
等速自在継手の外側継手部材 Download PDFInfo
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- JP6639811B2 JP6639811B2 JP2015118207A JP2015118207A JP6639811B2 JP 6639811 B2 JP6639811 B2 JP 6639811B2 JP 2015118207 A JP2015118207 A JP 2015118207A JP 2015118207 A JP2015118207 A JP 2015118207A JP 6639811 B2 JP6639811 B2 JP 6639811B2
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K15/00—Electron-beam welding or cutting
- B23K15/04—Electron-beam welding or cutting for welding annular seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/28—Seam welding of curved planar seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/02—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like
- F16D1/027—Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like non-disconnectable, e.g. involving gluing, welding or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D3/226—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts the groove centre-lines in each coupling part lying on a cylinder co-axial with the respective coupling part
- F16D3/227—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts the groove centre-lines in each coupling part lying on a cylinder co-axial with the respective coupling part the joints being telescopic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D2003/22326—Attachments to the outer joint member, i.e. attachments to the exterior of the outer joint member or to the shaft of the outer joint member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0061—Joining
- F16D2250/0076—Welding, brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/202—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints
- F16D3/205—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints the pins extending radially outwardly from the coupling part
- F16D3/2055—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members one coupling part having radially projecting pins, e.g. tripod joints the pins extending radially outwardly from the coupling part having three pins, i.e. true tripod joints
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S464/00—Rotary shafts, gudgeons, housings, and flexible couplings for rotary shafts
- Y10S464/904—Homokinetic coupling
- Y10S464/906—Torque transmitted via radially spaced balls
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/47—Molded joint
- Y10T403/473—Socket or open cup for bonding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Welding Or Cutting Using Electron Beams (AREA)
- Laser Beam Processing (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Description
バー材)を鍛造加工やしごき加工等の塑性加工、切削加工、熱処理、研削加工等を施すことによって、カップ部と軸部とを一体成形する場合が多い。
鍛造重量に基づいてバー材を所定長さで切断し、ビレットを製作する。
ビレットを鍛造加工により、カップ部材12aの素形材として筒状部、底部および凸部を一体成形する。
前記素形材のトラック溝30および筒状円筒面42をしごき加工して、カップ部材12aの筒状部の内周を仕上げる。
しごき加工後の素形材に、外周面、ブーツ取付溝32、止め輪溝33、接合用端面50、通気孔60等を旋削加工する。本実施形態では、旋削加工工程S4cの後、中間部品としてのカップ部材12aに品番を付与して管理する。
[バー材切断工程S1s]
軸部全長に基づいてバー材を所定長さで切断し、ビレットを製作する。その後、軸部材13aの形状に応じて、ビレットをアプセット鍛造により概略形状に鍛造加工する場合もある。
ビレット又は素形材の外周面(軸受装着面14、止め輪溝15、スプライン下径、端面など)とカップ部材12a側端部の接合用端面51や溶接スパッタ収容溝51aを旋削加工する。
旋削加工後の軸部材にスプラインを転造加工する。ただし、スプラインの加工は転造加工に限られるものではなく、適宜プレス加工等に置き換えることもできる。本実施形態では、スプライン加工後、中間部品としての軸部材13aに品番を付与して管理する。
カップ部材12aの接合用端面50と軸部材13aの接合用端面51を突合せて溶接する。
溶接後のカップ部12の少なくともトラック溝30、筒状内周面42および軸部13の外周の必要範囲に熱処理として高周波焼入れ焼戻しを行う。溶接部は熱処理を施さない。カップ部12のトラック溝30や筒状内周面42はHRC58〜62程度の硬化層が形成される。また、軸部13の外周の所定範囲にHRC50〜62程度の硬化層が形成される。
熱処理後、軸部13の軸受装着面14等を研削加工して仕上げる。これにより、外側継手部材11が完成する。
2 中間シャフト
3 スプライン
4 ブーツ
5 ブーツ
6 サポートベアリング
10 摺動式等速自在継手
11 外側継手部材
11’ ワーク
12 カップ部
12a カップ部材
12a1 筒状部
12a2 底部
13 長寸軸部
13a 軸部材
14 軸受装着面
16 内側継手部材
17 トリポード部材
19 トルク伝達要素(ローラ)
20 固定式等速自在継手
21 外側継手部材
22 内側継手部材
23 トルク伝達要素(ボール)
24 保持器
30 トラック溝
31 内周面
40 トラック溝
41 トルク伝達要素(ボール)
42 筒状内周面
49 溶接部
50 接合用端面
50a1 溶接スパッタ収容溝
51 接合用端面
51a 溶接スパッタ収容溝
51a1 溶接スパッタ収容溝
60 通気孔
62 センター穴
100 溶接装置
101 電子銃
108 ケース
109 真空ポンプ
111 密閉空間
B1 外径
B2 外径
D 内径
E 内径
H 中空空洞部
H1 中空空洞部
O 継手中心
O1 曲率中心
O2 曲率中心
Claims (3)
- トルク伝達要素が係合するトラック溝を内周に形成したカップ部と、このカップ部の底部に形成された軸部とを別部材で構成し、前記カップ部を形成するカップ部材と前記軸部を形成する軸部材とを突き合わせて電子ビーム溶接してなる等速自在継手の外側継手部材であって、前記軸部材の接合用端面が軸受装着面よりカップ部材側の位置に設定され、前記カップ部材の接合用端面と前記軸部材の接合用端面を突き合わせることにより、前記軸受装着面からカップ部材側に離れた位置に中空空洞部が形成される等速自在継手の外側継手部材において、
前記カップ部材の軸心に前記中空空洞部に通じる通気孔を設けると共に、
前記カップ部材の接合用端面と前記軸部材の接合用端面のいずれか一方の内径側に溶接スパッタ収容溝を形成し、
さらに、前記溶接スパッタ収容溝の内径側に環状遮蔽部を形成し、この環状遮蔽部と他方の接合用端面との間に形成された隙間を介して、前記溶接スパッタ収容溝が、前記中空空洞部と連通し、さらに前記通気孔を通じてカップ部材の内部と連通することを特徴とする等速自在継手の外側継手部材。 - 前記通気孔にセンター穴が形成されていることを特徴とする請求項1に記載の等速自在継手の外側継手部材。
- 前記溶接スパッタ収容溝がジョイントサイズ毎に同一寸法に設定されていることを特徴とする請求項1又は請求項2に記載の等速自在継手の外側継手部材。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015118207A JP6639811B2 (ja) | 2015-06-11 | 2015-06-11 | 等速自在継手の外側継手部材 |
US15/580,013 US10774878B2 (en) | 2015-06-11 | 2016-06-01 | Outer joint member of a constant velocity universal joint |
CN201680033368.5A CN107614910B (zh) | 2015-06-11 | 2016-06-01 | 等速万向联轴器的外侧联轴器构件 |
PCT/JP2016/066317 WO2016199655A1 (ja) | 2015-06-11 | 2016-06-01 | 等速自在継手の外側継手部材 |
EP16807362.5A EP3309420A4 (en) | 2015-06-11 | 2016-06-01 | EXTERNAL JOINT ELEMENT OF A UNIVERSAL JOINT HOMOCINETIC SEAL |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015118207A JP6639811B2 (ja) | 2015-06-11 | 2015-06-11 | 等速自在継手の外側継手部材 |
Publications (2)
Publication Number | Publication Date |
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JP2017003027A JP2017003027A (ja) | 2017-01-05 |
JP6639811B2 true JP6639811B2 (ja) | 2020-02-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2015118207A Active JP6639811B2 (ja) | 2015-06-11 | 2015-06-11 | 等速自在継手の外側継手部材 |
Country Status (5)
Country | Link |
---|---|
US (1) | US10774878B2 (ja) |
EP (1) | EP3309420A4 (ja) |
JP (1) | JP6639811B2 (ja) |
CN (1) | CN107614910B (ja) |
WO (1) | WO2016199655A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108655556A (zh) * | 2018-08-06 | 2018-10-16 | 湖南南方通用航空发动机有限公司 | 一种基于电子束焊加工带锁底对接接头的方法 |
JP7412099B2 (ja) * | 2019-07-05 | 2024-01-12 | Ntn株式会社 | 動力伝達機構及び車両 |
KR20210079190A (ko) * | 2019-12-19 | 2021-06-29 | 주식회사 엘지에너지솔루션 | 전지 모듈 및 그 제조 방법 |
DE102022203695A1 (de) | 2022-04-12 | 2023-10-12 | Mahle International Gmbh | Verfahren zum Verbinden eines ersten Bauteils mit einem zweiten Bauteil mittels Laserschweißen und Wellenanordnung |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5851043A (ja) * | 1981-09-21 | 1983-03-25 | Toyota Motor Corp | バ−フイ−ルド型等速自在継手外輪の機械加工方法 |
JPS61273275A (ja) * | 1985-05-29 | 1986-12-03 | Ishikawajima Harima Heavy Ind Co Ltd | ビ−ム溶接方法 |
JPH0259892A (ja) | 1988-08-25 | 1990-02-28 | Tokyo Electric Co Ltd | 商品販売データ処理装置 |
JPH0259892U (ja) * | 1988-10-24 | 1990-05-01 | ||
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JP5901940B2 (ja) * | 2011-11-08 | 2016-04-13 | Ntn株式会社 | 等速自在継手の外側継手部材の溶接方法 |
JP6316659B2 (ja) | 2013-08-29 | 2018-04-25 | Ntn株式会社 | 等速自在継手の外側継手部材の製造方法および外側継手部材 |
EP3084245B1 (en) * | 2013-12-17 | 2018-03-28 | Dana Automotive Systems Group, LLC | A constant velocity joint |
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