JP6637834B2 - Electromagnetic inductor and method of manufacturing electromagnetic inductor - Google Patents

Electromagnetic inductor and method of manufacturing electromagnetic inductor Download PDF

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JP6637834B2
JP6637834B2 JP2016092716A JP2016092716A JP6637834B2 JP 6637834 B2 JP6637834 B2 JP 6637834B2 JP 2016092716 A JP2016092716 A JP 2016092716A JP 2016092716 A JP2016092716 A JP 2016092716A JP 6637834 B2 JP6637834 B2 JP 6637834B2
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terminals
terminal block
coil
lead wire
terminal
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JP2017201658A (en
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久男 中村
久男 中村
利光 小日向
利光 小日向
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Tabuchi Electric Co Ltd
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Priority to DE102017004119.9A priority patent/DE102017004119A1/en
Priority to KR1020170054759A priority patent/KR102273354B1/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F37/00—Fixed inductances not covered by group H01F17/00
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00—Coils
    • H01F5/04—Arrangements of electric connections to coils, e.g. leads
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/2823—Wires
    • H01F27/2828—Construction of conductive connections, of leads
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/29—Terminals; Tapping arrangements for signal inductances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/29—Terminals; Tapping arrangements for signal inductances
    • H01F27/292—Surface mounted devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306—Fastening or mounting coils or windings on core, casing or other support
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/29—Terminals; Tapping arrangements for signal inductances
    • H01F2027/297—Terminals; Tapping arrangements for signal inductances with pin-like terminal to be inserted in hole of printed path

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Coils Or Transformers For Communication (AREA)

Description

本発明は、電磁誘導器及び電磁誘導器の製造方法に係わり、特に基板実装用のトランスやチョークコイルに用いられる電磁誘導器及び電磁誘導器の製造方法に関する。   The present invention relates to an electromagnetic inductor and a method for manufacturing the electromagnetic inductor, and more particularly, to an electromagnetic inductor used for a transformer and a choke coil for mounting on a substrate, and a method for manufacturing the electromagnetic inductor.

従来、電気機器の部品等として、配線基板（プリント配線板）に組み込まれる基板実装用のトランスが知られている。基板実装用のトランスは、筒状のボビンを含み、ボビンの軸周りには１次コイル（巻線）及び２次コイルが巻き回しされ、両コイル間は例えば絶縁テープを巻き回すことにより絶縁される。ボビンはコイルの引出線の端部（末端）を接続する複数の端子を備え、当該複数の端子のそれぞれが基板実装用のトランスの一次側端子や二次側端子となる。このようにコイルは、ボビンが備える端子を介して、配線基板の導電路に設けられたランド部等に接続される。   2. Description of the Related Art Conventionally, as a component of an electric device, a transformer for mounting a board, which is incorporated in a wiring board (printed wiring board), is known. A transformer for mounting a substrate includes a cylindrical bobbin, a primary coil (winding) and a secondary coil are wound around the axis of the bobbin, and the two coils are insulated by winding an insulating tape, for example. You. The bobbin has a plurality of terminals for connecting the ends (ends) of the lead wires of the coil, and each of the plurality of terminals serves as a primary terminal or a secondary terminal of a transformer for board mounting. In this way, the coil is connected to a land portion or the like provided on the conductive path of the wiring board via the terminal provided on the bobbin.

例えば特許文献１には、円筒状の胴部と、その両端部の各々に設けた鍔部と、端子台とが一体成形されたボビンを含む基板実装用の電磁誘導器が開示されている。電磁誘導器はトランスとしても使用される。各端子台には、コイルの引出線の端部を接続する複数の端子が一列に並んで形成される。当該複数の端子は、配線基板に挿入されて当該配線基板上の部品と接続される。   For example, Patent Literature 1 discloses an electromagnetic inductor for mounting a substrate including a bobbin in which a cylindrical body, flanges provided at both ends thereof, and a terminal block are integrally formed. Electromagnetic inductors are also used as transformers. A plurality of terminals for connecting the ends of the lead wires of the coil are formed in a line on each terminal block. The plurality of terminals are inserted into the wiring board and connected to components on the wiring board.

特開２０１６−３１９７８号公報JP 2016-31978 A

近年、電気機器の小型化等に伴い、上記のような電磁誘導器は更なる小型化が要求されている。一方、近年、配線基板上に取り付けられるスイッチング電源の大容量化により、電磁誘導器のコイルを流れる電流はより大きくなっている。そのため、コイルに使用されるリッツ線などの導線をより太くする（又は使用する導線数を増やす）必要がある。従来、コイルの引出線をボビンが備える端子へ接続する際には、引出線を端子へ絡げた後に半田付けを行うことにより接続している。引出線（導線）の太線化に伴い、隣接する２つの端子を１つの引出線の回路として使用する場合が多くある。この場合、それぞれの端子へ引出線を絡げて半田付けするため、端子へ絡げた部分が２つの端子の外側に対して膨らむことが多い。したがって、短絡防止の観点から、ボビンが備える端子間の距離を広げる必要がある。   In recent years, with the miniaturization of electric devices and the like, the electromagnetic inductor as described above has been required to be further miniaturized. On the other hand, in recent years, a current flowing through a coil of an electromagnetic inductor has become larger due to an increase in capacity of a switching power supply mounted on a wiring board. Therefore, it is necessary to make the conductor such as a litz wire used for the coil thicker (or to increase the number of conductors used). Conventionally, when a lead wire of a coil is connected to a terminal provided on a bobbin, the lead wire is tied to the terminal and then connected by soldering. As lead wires (conductors) are made thicker, two adjacent terminals are often used as one lead wire circuit. In this case, since the lead wire is entangled with each terminal and soldered, the portion entangled with the terminal often swells outside the two terminals. Therefore, it is necessary to increase the distance between the terminals provided on the bobbin from the viewpoint of preventing short circuit.

このように電磁誘導器は、小型化が要求される一方、ボビンの端子間の距離を広げた結果として、全体として大きくなってしまうという問題があった。本発明は、このような課題を解決するためになされたものであり、短絡を防止しつつ、より小型化した電磁誘導器を提供することを目的とする。   As described above, while the electromagnetic inductor is required to be reduced in size, there is a problem in that the electromagnetic inductor becomes larger as a result of increasing the distance between the terminals of the bobbin. The present invention has been made to solve such a problem, and an object of the present invention is to provide a more compact electromagnetic inductor while preventing a short circuit.

上記の目的を達成するために、本発明は、コイルを巻回するための胴部と、該胴部の軸方向の端部から半径方向外方向に延びる鍔部と、該鍔部の先端部において該胴部の軸方向と直交する方向に沿って延び、コイルと接続される複数の端子が設けられる端子台と、該胴部に巻回されるコイルとを備えた電磁誘導器であって、上記複数の端子は、上記端子台の延びる方向に沿って並んで配置され、上記複数の端子のうちの少なくとも一部の複数の端子のそれぞれは、直角に折れ曲がったＬ字形状を成し、上記少なくとも一部の複数の端子のそれぞれの一端は、上記胴部が配置される側とは反対側の上記端子台の面から突出しており、上記端子台には、上記少なくとも一部の複数の端子のうちの１組の隣接する２つの端子の間に、上記コイルの引出線を上記胴部から上記胴部の軸方向に上記端子台の外側に引き出すための配線溝が形成されており、上記コイルの引出線は、上記配線溝内を通って上記胴部から上記胴部の軸方向に上記端子台の外側に引き出され、上記引き出された引出線が通る上記配線溝を挟む上記隣接する２つの端子のそれぞれの上記一端は、上記引き出された引出線を両側から抱え込むように折り曲げられ、上記引き出された引出線と半田付けにより接続される、ことを特徴とする電磁誘導器である。   In order to achieve the above object, the present invention provides a trunk for winding a coil, a flange extending radially outward from an axial end of the trunk, and a tip of the flange. An electromagnetic inductor comprising: a terminal block provided with a plurality of terminals extending in a direction perpendicular to the axial direction of the body portion and connected to a coil; and a coil wound around the body portion. The plurality of terminals are arranged side by side along the direction in which the terminal block extends, and each of at least some of the plurality of terminals has an L-shape bent at a right angle; One end of each of the at least some of the plurality of terminals protrudes from a surface of the terminal block on a side opposite to a side on which the body is arranged, and the terminal block has a plurality of the at least some of the plurality of terminals. Between the pair of adjacent two terminals of the terminal, A wiring groove for drawing a wire from the body to the outside of the terminal block in the axial direction of the body is formed, and a lead wire of the coil passes through the wiring groove from the body to the body. The one end of each of the two adjacent terminals which is drawn out of the terminal block in the axial direction of the portion and sandwiches the wiring groove through which the drawn out line passes holds the drawn out line from both sides. The electromagnetic induction device is characterized in that the electromagnetic induction device is bent as described above and connected to the extracted lead wire by soldering.

このように構成された本発明によれば、胴部に巻回されたコイルの引出線は、端子台に形成された配線溝内を通って胴部から胴部の軸方向に端子台の外側に引き出されており、当該配線溝を挟んだ隣接する２つの端子のそれぞれの一端が、引き出された引出線を両側から抱え込むように折り曲げられ、引き出された引出線と半田付けにより接続される。これにより、引き出されたコイルの引出線を、配線溝を挟んだ２つの端子の一端に絡げずに、２つの端子の内側において２つの端子と電気的に接続しつつ固定することができる。また配線溝を挟んだ２つの端子の内側において半田付けすることができるため、それぞれの端子へ引出線を絡げて半田付けする構成と比較して２つの端子の外側への半田の膨らみを減らすことができ、短絡を回避可能な構成とすることができる。   According to the present invention configured as described above, the lead wire of the coil wound around the body passes through the wiring groove formed in the terminal block, and extends from the body to the outside of the terminal block in the axial direction of the body. One end of each of the two adjacent terminals sandwiching the wiring groove is bent so as to hold the drawn out line from both sides, and is connected to the drawn out line by soldering. Accordingly, the drawn wire of the drawn coil can be fixed while being electrically connected to the two terminals inside the two terminals without being entangled with one end of the two terminals sandwiching the wiring groove. In addition, since soldering can be performed inside the two terminals sandwiching the wiring groove, the swelling of the solder to the outside of the two terminals is reduced as compared with a configuration in which a lead wire is tied to each terminal and soldered. And a configuration capable of avoiding a short circuit.

また、本発明において好ましくは、上記隣接する２つの端子のそれぞれの上記一端の上記端子台から突出した長さは、上記隣接する２つの端子の間の長さの半分よりも長い。   Further, in the present invention, preferably, the length of the one end of each of the two adjacent terminals protruding from the terminal block is longer than half the length between the two adjacent terminals.

このように構成された本発明によれば、端子台から突出した端子の一端の長さを、配線溝を挟んで隣接する２つの端子間の長さの半分よりも長く構成することにより、折り曲げられた当該端子の一端が、配線溝内を通って引き出された引出線をより安定的に抱え込むようにすることができる。   According to the present invention configured as described above, the length of one end of the terminal protruding from the terminal block is longer than half the length between two terminals adjacent to each other with the wiring groove interposed therebetween. The one end of the terminal thus provided can more stably hold the lead wire drawn through the inside of the wiring groove.

また、上記の目的を達成するために、本発明は、コイルを巻回するための胴部と、該胴部の軸方向の端部から半径方向外方向に延びる鍔部と、該鍔部の先端部において該胴部の軸方向と直交する方向に沿って延び、コイルと接続される複数の端子が設けられる端子台とを備えるボビンにコイルを取り付けることにより製造する電磁誘導器の製造方法であって、上記複数の端子は、上記端子台の延びる方向に沿って並んで配置され、上記複数の端子のうちの少なくとも一部の複数の端子のそれぞれは、直角に折れ曲がったＬ字形状を成し、上記少なくとも一部の複数の端子のそれぞれの一端は、上記胴部が配置される側とは反対側の上記端子台の面から突出しており、上記端子台には、上記少なくとも一部の複数の端子のうちの１組の隣接する２つの端子の間に、上記コイルの引出線を上記胴部から上記胴部の軸方向に上記端子台の外側に引き出すための配線溝が形成されており、上記胴部にコイルを巻回するステップと、上記コイルの引出線を、上記配線溝内を通って上記胴部から上記胴部の軸方向に上記端子台の外側に引き出すステップと、上記引き出された引出線が通る上記配線溝を挟む上記隣接する２つの端子のそれぞれの上記一端を、上記引き出された引出線を両側から抱え込むように折り曲げて、上記引き出された引出線と半田付けにより接続するステップと、を有することを特徴とする電磁誘導器の製造方法である。   Further, in order to achieve the above object, the present invention provides a trunk for winding a coil, a flange extending radially outward from an axial end of the trunk, A method for manufacturing an electromagnetic inductor, which is manufactured by attaching a coil to a bobbin including a terminal block provided with a plurality of terminals connected to the coil and extending along a direction orthogonal to the axial direction of the body portion at a distal end portion. In addition, the plurality of terminals are arranged side by side along the direction in which the terminal block extends, and at least some of the plurality of terminals among the plurality of terminals form an L-shape bent at a right angle. And one end of each of the at least some of the plurality of terminals protrudes from a surface of the terminal block on a side opposite to a side on which the body is arranged, and the terminal block has at least a part of the terminals. A set of adjacent ones of the plurality of terminals A wiring groove for extending a lead wire of the coil from the body to the outside of the terminal block in an axial direction of the body, between the two terminals, and winding the coil around the body; Drawing out the lead wire of the coil from the body portion to the outside of the terminal block in the axial direction of the body portion through the inside of the wiring groove, and sandwiching the wiring groove through which the drawn wire passes. Bending the one end of each of the two adjacent terminals so as to hold the extracted lead from both sides, and connecting the one end to the extracted lead by soldering. This is a method for manufacturing an electromagnetic inductor.

このように構成された本発明によれば、胴部に巻回されたコイルの引出線をボビンの端子台が有する配線溝内を通って胴部から胴部の軸方向に端子台の外側に引き出し、当該配線溝を挟んだ隣接する２つの端子のそれぞれの一端を、引き出された引出線を両側から抱え込むように折り曲げて、引き出された引出線と半田付けにより接続することにより電磁誘導器を製造する。これにより、引き出されたコイルの引出線を、配線溝を挟んだ２つの端子の一端に絡げずに、２つの端子に接触させつつ２つの端子の内側において仮固定した後に、当該２つの端子と電気的に接続しつつ固定することが可能となる。   According to the present invention thus configured, the lead wire of the coil wound around the body passes through the wiring groove of the terminal block of the bobbin from the body to the outside of the terminal in the axial direction of the body. Draw out, bend one end of each of the two adjacent terminals sandwiching the wiring groove so as to hold the drawn out line from both sides, and connect the drawn out line by soldering to form the electromagnetic inductor. To manufacture. Thereby, the lead wire of the drawn coil is temporarily fixed inside the two terminals while being in contact with the two terminals without being entangled with one end of the two terminals sandwiching the wiring groove. It can be fixed while being electrically connected to the.

本発明によれば、短絡を防止しつつ、より小型化した電磁誘導器を提供することができる。   According to the present invention, it is possible to provide a more compact electromagnetic inductor while preventing a short circuit.

本発明の一実施形態による電磁誘導器の斜視図である。1 is a perspective view of an electromagnetic inductor according to an embodiment of the present invention. 本発明の一実施形態によるコイルが取り付けられる前のボビンの端子台Ａの斜視図である。It is a perspective view of terminal block A of the bobbin before the coil by one embodiment of the present invention is attached. 本発明の一実施形態によるコイルが取り付けられる前のボビンの端子台Ａの正面図である。It is a front view of terminal block A of the bobbin before the coil by one embodiment of the present invention is attached. 本発明の一実施形態による電磁誘導器における１次コイルの引出線が引き出された状態のボビンの端子台Ａの斜視図である。It is a perspective view of the terminal block A of the bobbin in the state where the lead wire of the primary coil was drawn out in the electromagnetic inductor by one embodiment of the present invention. 本発明の一実施形態による電磁誘導器における１次コイルの引出線が仮固定された状態のボビンの端子台Ａの斜視図である。It is a perspective view of the terminal block A of the bobbin in the state where the lead wire of the primary coil was temporarily fixed in the electromagnetic inductor according to one embodiment of the present invention. 本発明の一実施形態による電磁誘導器における１次コイルの引出線が仮固定された状態のボビンの端子台Ａの正面図である。It is a front view of terminal block A of the bobbin in the state where the lead wire of the primary coil in the electromagnetic inductor according to one embodiment of the present invention was temporarily fixed. 従来と比較した、本発明の一実施形態による電磁誘導器における１次コイルの引出線が半田付けにより接続された状態のボビンの端子台Ａの正面図である。It is the front view of the terminal block A of the bobbin in the state which the lead wire of the primary coil in the electromagnetic induction device by one Embodiment of this invention compared with the prior art was connected by soldering. 本発明の一実施形態の変形例による電磁誘導器における１次コイルの引出線が仮固定された状態のボビンの端子台Ａの正面図である。It is a front view of the terminal block A of the bobbin in the state where the lead wire of the primary coil was temporarily fixed in the electromagnetic inductor according to the modification of one embodiment of the present invention. 本発明の一実施形態による電磁誘導器におけるコイルが取り付けられる前のボビンの端子台Ｂの正面図である。It is a front view of terminal block B of the bobbin before the coil is attached in the electromagnetic inductor by one embodiment of the present invention.

以下、添付図面に基づいて本発明の実施形態を説明する。なお各図において同一の符号は、特に言及が無い限り同一又は相当部分を示すものとし、また便宜上、部材又は部分の縦横の縮尺を実際のものとは異なるように表す場合がある。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In each drawing, the same reference numerals denote the same or corresponding parts unless otherwise specified, and, for convenience, the vertical and horizontal scales of members or portions may be different from actual ones.

図１は、本発明の一実施形態による電磁誘導器１の斜視図である。電磁誘導器１は、ボビン１０と、ボビン１０に巻回されるコイル２０とを有する。なお、図１を含む各図には、説明を簡単にするため、互いに直交するｘ方向、ｙ方向及びｚ方向の座標軸を示している。   FIG. 1 is a perspective view of an electromagnetic inductor 1 according to one embodiment of the present invention. The electromagnetic inductor 1 has a bobbin 10 and a coil 20 wound around the bobbin 10. In addition, in each drawing including FIG. 1, coordinate axes in the x direction, the y direction, and the z direction that are orthogonal to each other are shown for simplification of description.

ボビン１０は、コイル２０を巻回するための胴部１１と、胴部１１の軸方向（ｘ方向）の両端部に形成された鍔部１２と、両端部の鍔部１２にそれぞれ形成された端子台Ａ１３及び端子台Ｂ１４と、を備え、これらの構成要素が一体成形されている。鍔部１２は、胴部１１の軸方向の両端部から当該軸方向を中心として半径方向外方向に延びている。ただし、ボビン１０は、分離した上記の各構成要素を接着、固定して一体としたものであってもよい。ボビン１０は、例えば、ポリエチレンテレフタレート（ＰＥＴ）やフェノール（ＰＦ）などの絶縁性樹脂で作製される。   The bobbin 10 is formed on a body 11 for winding the coil 20, flanges 12 formed on both ends in the axial direction (x direction) of the body 11, and flanges 12 on both ends. A terminal block A13 and a terminal block B14 are provided, and these components are integrally formed. The flanges 12 extend radially outward from both ends in the axial direction of the body 11 around the axial direction. However, the bobbin 10 may be one in which the above-mentioned separated components are bonded and fixed to be integrated. The bobbin 10 is made of, for example, an insulating resin such as polyethylene terephthalate (PET) or phenol (PF).

ボビン１０は、胴部１１及び鍔部１２を胴部１１の軸方向に貫通する挿通孔１５を有する。本発明の一実施形態による電磁誘導器１は、ボビン１０の挿通孔にコアを挿し通し、固定して取り付けることにより、基板実装用（基板挿入用）のトランスとして使用することができる。ただし、チョークコイルなどにも適用することができる。   The bobbin 10 has an insertion hole 15 that passes through the trunk 11 and the flange 12 in the axial direction of the trunk 11. The electromagnetic inductor 1 according to the embodiment of the present invention can be used as a transformer for mounting on a board (for inserting a board) by inserting a core through an insertion hole of the bobbin 10 and fixing the core. However, it can be applied to a choke coil and the like.

コイル２０は、１又は複数の１次コイル２１と、１又は複数の２次コイル２２と、を含む。図１は、説明を簡単にするため、端子台Ａ１３の端子に１次コイル２１の引出線が接続される前の状態を示しているが、実際の電磁誘導器１は、後述するように１次コイル２１の引出線が端子台Ａ１３の端子に接続されていることを理解されたい。   The coil 20 includes one or more primary coils 21 and one or more secondary coils 22. FIG. 1 shows the state before the lead wire of the primary coil 21 is connected to the terminal of the terminal block A13 for the sake of simplicity. It should be understood that the lead wire of the next coil 21 is connected to the terminal of the terminal block A13.

本発明の一実施形態においては、１次コイル２１の引出線の接続先は、２次コイル２２の引出線の接続先よりも低電圧であるため、１次コイル２１に用いる導線は、２次コイル２２に用いる導線よりも太くする必要がある。例えば、１次コイル２１の引出線の接続先が１２Ｖの入力であり、２次コイル２２の引出線の接続先が１００Ｖの出力である場合、１次コイル２１の引出線、すなわち１次コイルに用いる導線、の断面積又は数量は、２次コイル２２の引出線の約８倍程度大きく又は多くする必要がある。ただし、１次コイル２１を出力（２次コイル）、２次コイル２２を入力（１次コイル）として用いることもできる。   In one embodiment of the present invention, the connection destination of the lead wire of the primary coil 21 is lower in voltage than the connection destination of the lead wire of the secondary coil 22. It must be thicker than the conductor used for the coil 22. For example, when the connection destination of the lead wire of the primary coil 21 is an input of 12V and the connection destination of the lead wire of the secondary coil 22 is an output of 100V, the lead wire of the primary coil 21, ie, the primary coil, The cross-sectional area or the number of the conductive wires to be used needs to be about eight times larger or larger than the lead wire of the secondary coil 22. However, the primary coil 21 can be used as an output (secondary coil) and the secondary coil 22 can be used as an input (primary coil).

図２は、コイル２０が取り付けられる前のボビン１０の端子台Ａ１３の斜視図であり、図３はその正面図である。端子台Ａ１３は、鍔部１２の先端部において胴部１１の軸方向と直交する方向（ｙ方向）に沿って延び、１次コイル２１の引出線と接続される複数の端子１６を備える。また端子台Ａ１３は、基底部分に庇のように出ている基底部１３ａを有し、基底部１３ａは、コアを取り付ける際に接触面となる。   FIG. 2 is a perspective view of the terminal block A13 of the bobbin 10 before the coil 20 is attached, and FIG. 3 is a front view thereof. The terminal block A <b> 13 includes a plurality of terminals 16 that extend in a direction (y-direction) orthogonal to the axial direction of the body 11 at the distal end of the flange 12 and are connected to the lead wire of the primary coil 21. Further, the terminal block A13 has a base portion 13a protruding like an eave on a base portion, and the base portion 13a becomes a contact surface when the core is attached.

それぞれの端子１６は、実質的に直角に折れ曲がったＬ字形状を成しており、端子台Ａ１３の延びる方向（ｙ方向）に沿って並んで配置されて取り付けられる。好ましくは、端子１６の一部が端子台Ａ１３を貫通して端子台Ａ１３に取り付けられる。例えば端子１６は、そのＬ字状の折り曲げられた部分が端子台Ａ１３内に植え込まれ、かつ２つの先端部分が端子台Ａ１３から突出するように取り付けられる。   Each of the terminals 16 has an L-shape bent substantially at a right angle, and is arranged and attached along the extending direction (y direction) of the terminal block A13. Preferably, a part of the terminal 16 passes through the terminal block A13 and is attached to the terminal block A13. For example, the terminal 16 is attached so that the L-shaped bent portion is implanted in the terminal block A13, and two tip portions protrude from the terminal block A13.

それぞれの端子１６において、端子１６の一端１６ａは、胴部１１が配置される側とは反対側の端子台Ａ１３の面から突出する。一端１６ａは、好ましくは、胴部１１の軸方向と実質的に平行な方向に突出する（＋ｘ方向に突出する）。またそれぞれの端子１６において、端子１６の他端１６ｂは、挿通孔１５が配置される側とは反対側の端子台Ａ１３の面から突出する。他端１６ｂは、好ましくは、胴部１１の軸方向及び端子台Ａ１３の延びる方向と実質的に垂直方向に突出する（＋ｚ方向に突出する）。   In each terminal 16, one end 16a of the terminal 16 protrudes from the surface of the terminal block A13 on the side opposite to the side on which the body 11 is arranged. One end 16a preferably projects in a direction substantially parallel to the axial direction of body 11 (projects in the + x direction). In each terminal 16, the other end 16b of the terminal 16 protrudes from the surface of the terminal block A13 on the side opposite to the side where the insertion hole 15 is arranged. The other end 16b preferably projects substantially perpendicularly to the axial direction of the body 11 and the direction in which the terminal block A13 extends (projects in the + z direction).

一端１６ａは、１次コイル２１の引出線と接続され、他端１６ｂは、配線基板に挿入されて当該配線基板上の部品と接続されるものである。前述のとおり、１次コイル２１に用いる導線（引出線）は、２次コイル２２に用いる導線（引出線）よりも太くする必要がある。したがって、従来どおり、１次コイル２１の引出線に接続される端子１６の断面積を確保するために、１つの１次コイル２１の引出線は隣接する２つの端子１６に接続され、接続された２つの端子１６が配線基板に接続するための１つの回路として用いられる。   One end 16a is connected to a lead wire of the primary coil 21, and the other end 16b is inserted into a wiring board and connected to components on the wiring board. As described above, the conductor (lead wire) used for the primary coil 21 needs to be thicker than the conductor (lead wire) used for the secondary coil 22. Therefore, in order to secure the cross-sectional area of the terminal 16 connected to the lead wire of the primary coil 21, the lead wire of one primary coil 21 is connected and connected to two adjacent terminals 16 as before. The two terminals 16 are used as one circuit for connecting to a wiring board.

１つの例では、コイル２０に使用される導線は、一般的に高周波電流に利用される１又は複数のリッツ線である。更なる１つの例では、所望の電流を流すために、隣接する２つの端子１６には、０．２φのリッツ線が１２０本接続される。このように多数のリッツ線を用いることにより、１本の太い導線を用いるよりも柔軟性を持った配線が可能となる。ただしコイル２０には、あらゆるワイヤを使用することができる。例えば、１又は複数の単線をコイル２０に使用してもよい。   In one example, the conductor used for coil 20 is one or more litz wires commonly used for high frequency current. In a further example, in order to allow a desired current to flow, two adjacent terminals 16 are connected to 120 litz wires of 0.2φ. By using such a large number of litz wires, it is possible to achieve more flexible wiring than using a single thick conductor. However, any wire can be used for the coil 20. For example, one or more single wires may be used for the coil 20.

上記のように１つの１次コイル２１の引出線に接続される２つの隣接する端子１６は、１組の端子対１６´と考えることができる。この場合、本発明の一実施形態による複数の端子１６は、複数の端子対１６´を含んで構成される。ただし、端子対１６´は、隣接する端子１６の位置関係を説明する概念であり、端子対１６´を構成する２つの端子１６は、端子台Ａ１３内部で電気的に接続されていないことに留意されたい。   As described above, two adjacent terminals 16 connected to the lead wire of one primary coil 21 can be considered as a set of terminal pairs 16 '. In this case, the plurality of terminals 16 according to the embodiment of the present invention include a plurality of terminal pairs 16 '. However, note that the terminal pair 16 'is a concept for explaining the positional relationship between the adjacent terminals 16, and the two terminals 16 constituting the terminal pair 16' are not electrically connected inside the terminal block A13. I want to be.

端子台Ａ１３には、それぞれの端子対１６´を構成する２つの端子１６の間に、１次コイル２１の引出線を胴部１１から胴部１１の軸方向に端子台Ａ１３の外側に（＋ｘ方向に）引き出す（配線する）ための配線溝１３ｂが形成される。配線溝１３ｂは、１つの１次コイル２１の引出線を収容可能な幅を有する。   In the terminal block A13, a lead wire of the primary coil 21 is inserted between the two terminals 16 constituting each terminal pair 16 'from the body 11 to the outside of the terminal block A13 in the axial direction of the body 11 (+ x A wiring groove 13b for drawing (wiring) (in the direction) is formed. The wiring groove 13b has a width that can accommodate the lead wire of one primary coil 21.

図４は、図１の状態における端子台Ａ１３の斜視図であり、１次コイル２１の引出線が配線溝１３ｂ内を通って引き出された状態の端子台Ａ１３を示す。図に示すとおり、１次コイル２１は胴部１１に巻き回され、１次コイル２１の引出線は、配線溝１３ｂ内を通って胴部１１から胴部１１の軸方向に端子台Ａ１３の外側に引き出される。当該引出線の端部（末端）は、端子台Ａ１３に対して、一端１６ａと同じ側に位置する。   FIG. 4 is a perspective view of the terminal block A13 in the state of FIG. 1 and shows the terminal block A13 in a state where the lead wire of the primary coil 21 is drawn through the inside of the wiring groove 13b. As shown in the figure, the primary coil 21 is wound around the body 11, and the lead wire of the primary coil 21 passes through the wiring groove 13 b from the body 11 to the outside of the terminal block A <b> 13 in the axial direction of the body 11. Drawn to. The end (end) of the lead wire is located on the same side as the one end 16a with respect to the terminal block A13.

１次コイル２１が複数の１次コイル２１を含む場合、胴部１１において、異なる端子対１６´に接続される１次コイル２１同士は、例えば絶縁テープを巻き回すことにより絶縁される。また２次コイル２２も同様に胴部１１に巻き回され、１次コイル２１とは、例えば絶縁テープを巻き回すことにより絶縁される。   When the primary coil 21 includes a plurality of primary coils 21, the primary coils 21 connected to different terminal pairs 16 ′ in the body 11 are insulated by, for example, winding an insulating tape. Similarly, the secondary coil 22 is wound around the body 11, and is insulated from the primary coil 21 by, for example, winding an insulating tape.

図５は、図４に示す状態から、１次コイル２１の引出線が仮固定された状態の端子台Ａ１３の斜視図であり、図６はその正面図である。図に示すとおり、配線溝１３ｂを挟んだ端子対１６´を構成する２つの端子１６の一端１６ａは、当該配線溝１３ｂ内を通って引き出された引出線を両側から抱え込むように折り曲げられている。このような構成とすることにより、本実施形態では、１次コイル２１の引出線を、配線溝１３ｂを挟んだ２つの端子１６の一端１６ａに絡げずに、２つの端子１６に接触させつつ２つの端子１６の内側において仮固定することができる。   FIG. 5 is a perspective view of the terminal block A13 in a state where the lead wires of the primary coil 21 are temporarily fixed from the state shown in FIG. 4, and FIG. 6 is a front view thereof. As shown in the drawing, one end 16a of two terminals 16 constituting the terminal pair 16 'sandwiching the wiring groove 13b is bent so as to hold the lead wire drawn through the wiring groove 13b from both sides. . With this configuration, in the present embodiment, the lead wire of the primary coil 21 is brought into contact with the two terminals 16 without being entangled with one end 16a of the two terminals 16 sandwiching the wiring groove 13b. It can be temporarily fixed inside the two terminals 16.

図７は、１次コイル２１の引出線が半田付けにより接続された端子台Ａ１３の正面図であって、従来の電磁誘導器における１次コイル２１の引出線が半田付けにより接続された端子台Ａ１１３と比較したものである。従来の電磁誘導器は、本発明の一実施形態による端子台Ａ１３と同じ形状の端子台Ａ１１３を備えるが、１次コイルの引出線２１は、図７に示すとおり、２つの端子１６の一端１６ａに絡げられ、その後半田２３付けにより接続される。それに対して本実施形態では、図７に示すとおり、１次コイル２１の引出線と、当該引出線を抱え込むように折り曲げられた２つの端子１６の一端１６ａとが、半田２３付けにより接続される。   FIG. 7 is a front view of the terminal block A13 to which the lead wires of the primary coil 21 are connected by soldering, and the terminal block to which the lead wires of the primary coil 21 in the conventional electromagnetic inductor are connected by soldering. This is a comparison with A113. The conventional electromagnetic inductor includes a terminal block A113 having the same shape as the terminal block A13 according to the embodiment of the present invention, but the lead wire 21 of the primary coil is connected to one end 16a of the two terminals 16 as shown in FIG. And then connected by soldering 23. On the other hand, in the present embodiment, as shown in FIG. 7, the lead wire of the primary coil 21 and one end 16 a of the two terminals 16 bent to hold the lead wire are connected by soldering 23. .

このような構成とすることにより、本実施形態では、配線溝１３ｂ内に配線された１次コイル２１の引出線と、当該配線溝１３ｂを挟んだ２つの端子１６とを電気的に接続しつつ固定することができる。更に、配線溝１３ｂを挟んだ２つの端子１６の内側において半田付けすることができるため、それぞれの端子１６へ引出線を絡げて半田付けする従来の構成と比較して２つの端子１６の外側への半田の膨らみを減らすことができ、短絡を回避可能な構成とすることができる。したがって、それぞれの端子１６へ引出線を絡げて半田付けする従来の構成と比較して、端子１６間の距離を小さくすることが可能となり、結果として、図７に示すとおり、端子台Ａ１３の端子１６の配列方向（ｙ方向）の幅を小さくすることができる。したがって、電磁誘導器１を全体としてより小型化することが可能となる。更には、２つの端子１６の一端１６ａに引出線（導線）を絡げる必要がなくなるため、使用する導線及び半田の使用量を減らすことができる。   With this configuration, in the present embodiment, the lead wire of the primary coil 21 wired in the wiring groove 13b is electrically connected to the two terminals 16 sandwiching the wiring groove 13b. Can be fixed. Further, since soldering can be performed inside the two terminals 16 with the wiring groove 13b interposed therebetween, the outside of the two terminals 16 can be compared with the conventional configuration in which a lead wire is tangled to each terminal 16 and soldered. Swelling of the solder can be reduced, and a short circuit can be avoided. Therefore, the distance between the terminals 16 can be reduced as compared with the conventional configuration in which the lead wires are entangled and soldered to the respective terminals 16, and as a result, as shown in FIG. The width of the terminals 16 in the arrangement direction (y direction) can be reduced. Therefore, it is possible to further reduce the size of the electromagnetic inductor 1 as a whole. Furthermore, since it is not necessary to tie a lead wire (lead wire) to one end 16a of the two terminals 16, it is possible to reduce the amount of lead wire and solder used.

変形例では、端子台Ａ１３から端子１６の一端１６ａが突出する位置における高さが、端子対１６´を構成する２つの端子１６において異なるように端子台Ａ１３を構成することもできる。図８は、変形例による、１次コイル２１の引出線が仮固定された状態の端子台Ａ１３の正面図である。図８に示すとおり、配線溝１３ｂを挟んだ端子対１６´を構成する２つの端子１６は、それぞれが突出する根元部分の位置における高さ（ｚ方向）が異なる。当該２つの端子１６の一端１６ａは、当該配線溝１３ｂ内を通って引き出された引出線を両側から抱え込むように折り曲げられる。このような構成とすることにより、本実施形態では、折り曲げられた端子１６の一端１６ａが、配線溝１３ｂ内を通って引き出された引出線をより安定的に抱え込むようにすることができる。   In the modified example, the terminal block A13 can be configured such that the height at the position where the one end 16a of the terminal 16 projects from the terminal block A13 is different between the two terminals 16 forming the terminal pair 16 '. FIG. 8 is a front view of the terminal block A13 in a state where the lead wires of the primary coil 21 are temporarily fixed according to a modification. As shown in FIG. 8, the two terminals 16 forming the terminal pair 16 'sandwiching the wiring groove 13b have different heights (z-directions) at the positions of the base portions where they protrude. One end 16a of the two terminals 16 is bent so as to hold the lead wire drawn through the inside of the wiring groove 13b from both sides. With such a configuration, in the present embodiment, the bent one end 16a of the terminal 16 can more stably hold the lead wire drawn through the wiring groove 13b.

他の変形例では、端子１６の一端１６ａが突出する長さは、折り曲げられた方向にある配線溝１３ｂを挟んだ２つの端子１６間の長さの半分よりも長く構成することができる。このような構成とすることにより、本実施形態では、折り曲げられた端子１６の一端１６ａが、配線溝１３ｂ内を通って引き出された引出線をより安定的に抱え込むようにすることができる。   In another modification, the length at which the one end 16a of the terminal 16 projects can be configured to be longer than half the length between the two terminals 16 across the wiring groove 13b in the bent direction. With such a configuration, in the present embodiment, the bent one end 16a of the terminal 16 can more stably hold the lead wire drawn through the wiring groove 13b.

他の変形例では、端子台Ａ１３に取り付けられる一部の端子（例えば任意の隣接する２本の端子）は棒状の端子であり、図２に示すとおり構成された残りの一部の端子１６と同様に、端子台Ａ１３の延びる方向（ｙ方向）に沿って並んで配置されて取り付けられる。当該棒状の端子は、一端が端子台Ａ１３に植え込まれ、他端が、図２に示す他端１６ｂと同様に、挿通孔１５が配置される側とは反対側の端子台Ａ１３の面から突出するように取り付けられる。当該棒状の端子の他端は、図２に示す他端１６ｂと同様に、配線基板に挿入されて当該配線基板上の部品と接続されるものである。１つの当該棒状の端子の他端は、１つの１次コイル２１の引出線が絡げられ、半田付けにより接続される。なお当該棒状の端子の隣接端子間には、配線溝１３ｂは形成されなくてもよい。   In another modified example, some terminals (for example, any two adjacent terminals) attached to the terminal block A13 are rod-shaped terminals, and the remaining some terminals 16 configured as shown in FIG. Similarly, they are arranged side by side along the direction in which the terminal block A13 extends (y direction) and attached. One end of the rod-shaped terminal is implanted in the terminal block A13, and the other end is formed from the surface of the terminal block A13 on the side opposite to the side where the insertion hole 15 is arranged, similarly to the other end 16b shown in FIG. It is attached so as to protrude. The other end of the rod-shaped terminal is inserted into a wiring board and connected to a component on the wiring board, similarly to the other end 16b shown in FIG. The other end of the one rod-shaped terminal is connected to the lead wire of one primary coil 21 by soldering. The wiring groove 13b may not be formed between the adjacent terminals of the rod-shaped terminal.

上記他の変形例では、棒状の端子に関する構成のみが図２に示す端子台Ａ１３の構成と異なっている。このような構成とすることにより、本実施形態では、２つの端子に絡げる必要のある１次コイル２１の引出線の数量に応じて、図２に示すとおり構成された端子１６及び配線溝１３ｂを端子台Ａ１３が有するように構成することができる。   In the other modified example, only the configuration related to the rod-shaped terminal is different from the configuration of the terminal block A13 illustrated in FIG. With this configuration, in the present embodiment, the terminal 16 and the wiring groove configured as shown in FIG. 2 are provided according to the number of lead wires of the primary coil 21 that need to be entangled with the two terminals. 13b can be configured to be included in the terminal block A13.

図９は、コイル２０が取り付けられる前のボビン１０の端子台Ｂ１４の正面図である。端子台Ｂ１４は、端子台Ａ１３が形成された鍔部１２の先端部に対応する他方の鍔部１２の先端部において、胴部１１の軸方向と直行する方向（ｙ方向）に沿って延び、２次コイル２１の引出線と接続される複数の端子１７を備える。また端子台Ｂ１４は、基底部分に庇のように出ている基底部１４ａを有し、基底部１４ａは、コアを取り付ける際に接触面となる。   FIG. 9 is a front view of the terminal block B14 of the bobbin 10 before the coil 20 is attached. The terminal block B14 extends in a direction (y-direction) perpendicular to the axial direction of the body section 11 at the tip of the other flange 12 corresponding to the tip of the flange 12 on which the terminal block A13 is formed, A plurality of terminals 17 connected to a lead wire of the secondary coil 21 are provided. Further, the terminal block B14 has a base portion 14a protruding like an eave on a base portion, and the base portion 14a becomes a contact surface when the core is attached.

それぞれの端子１７は、端子１６と同様にして、実質的に折れ曲がったＬ字形状を成しており、端子台Ｂ１４の延びる方向（ｙ方向）に沿って並んで配置されて取り付けられる。好ましくは、端子１７の一部が端子台Ｂ１４を貫通して端子台Ｂ１４に取り付けられる。また端子１６と同様に、それぞれの端子１７において、端子１７の一端１７ａは、胴部１１が配置される側とは反対側の端子台Ｂ１４の面から突出し、端子１７の他端１７ｂは、挿通孔１５が配置される側とは反対側の端子台Ｂ１４の面から突出する。端子台Ｂ１４には、それぞれの端子１７の間に、２次コイル２２の引出線を胴部１１から胴部１１の軸方向に端子台Ｂ１４の外側に（−ｘ方向に）引き出すための配線溝１４ｂが形成される。   Each terminal 17 has a substantially bent L-shape similar to the terminal 16, and is arranged and attached along the extending direction (y direction) of the terminal block B14. Preferably, a part of terminal 17 penetrates terminal block B14 and is attached to terminal block B14. Similarly to the terminal 16, in each terminal 17, one end 17 a of the terminal 17 protrudes from the surface of the terminal block B <b> 14 on the side opposite to the side on which the body 11 is arranged, and the other end 17 b of the terminal 17 is inserted. It protrudes from the surface of the terminal block B14 opposite to the side where the holes 15 are arranged. The terminal block B14 has a wiring groove for drawing out the lead wire of the secondary coil 22 from the body 11 to the outside of the terminal block B14 (in the -x direction) between the terminals 17 in the axial direction of the body 11. 14b is formed.

一端１７ａは、２次コイル２２の引出線と接続され、他端１７ｂは、配線基板に挿入されて当該配線基板上の部品と接続されるものである。前述のとおり、２次コイル２２の引出線は、１次コイル２１の引出線と比べて細くなる。したがって、図１に示すとおり、１つの２次コイル２２の引出線は、配線溝１４ｂ内を通って引き出され、１つの一端１７ａに絡げられる。その後、２次コイル２２の引出線は、半田付けにより接続される。これにより、電気的に接続しつつ固定することができる。なお２次コイル２２が複数の２次コイル２２を含む場合、胴部１１において、異なる端子１７間に接続する２次コイル２２同士は、例えば絶縁テープを巻き回すことにより絶縁される。   One end 17a is connected to a lead wire of the secondary coil 22, and the other end 17b is inserted into a wiring board and connected to components on the wiring board. As described above, the lead of the secondary coil 22 is thinner than the lead of the primary coil 21. Accordingly, as shown in FIG. 1, the lead wire of one secondary coil 22 is drawn through the inside of the wiring groove 14b and is entangled with one end 17a. Thereafter, the lead wires of the secondary coil 22 are connected by soldering. Thereby, it can be fixed while being electrically connected. When the secondary coil 22 includes a plurality of secondary coils 22, the secondary coils 22 connected between the different terminals 17 in the body 11 are insulated by, for example, winding an insulating tape.

なお端子台Ｂ１４に関する構成は、１つの２次コイル２２の引出線を１つの一端１７ａに半田付けにより接続することが可能な端子台や端子であれば、他の公知のものであってもよい。例えば、端子１７は、折れ曲がったＬ字形状でなくてもよい。   Note that the configuration related to the terminal block B14 may be any other known block as long as the terminal block or the terminal can connect the lead wire of one secondary coil 22 to one end 17a by soldering. . For example, the terminal 17 does not have to be bent L-shaped.

次に、電磁誘導器１の製造方法について説明する。説明を簡単にするため、コイル２０は、１つの１次コイル２１及び１つの２次コイル２２を含むものとして説明する。まず、図１に示すボビン１０を用意し、１つの１次コイル２１及び１つの２次コイル２２を含むコイル２０を、それぞれのコイルを絶縁しながら、胴部１１に巻き回す。   Next, a method for manufacturing the electromagnetic inductor 1 will be described. For simplicity, the coil 20 will be described as including one primary coil 21 and one secondary coil 22. First, the bobbin 10 shown in FIG. 1 is prepared, and the coil 20 including one primary coil 21 and one secondary coil 22 is wound around the body 11 while insulating each coil.

続いて、１次コイル２１の片方の引出線を、配線溝１３ｂ内を通って胴部１１から胴部１１の軸方向に端子台Ａ１３の外側に引き出す。続いて、当該配線溝１３ｂを挟んだ端子対１６´を構成する２つの端子１６の一端１６ａを、引き出された引出線を抱え込むように折り曲げて仮固定する。１次コイル２１のもう片方の引出線についても、同様に、他の端子対１６´において仮固定する。   Subsequently, one lead wire of the primary coil 21 is drawn from the trunk 11 to the outside of the terminal block A13 in the axial direction of the trunk 11 through the inside of the wiring groove 13b. Subsequently, one end 16a of the two terminals 16 forming the terminal pair 16 'sandwiching the wiring groove 13b is bent and temporarily fixed so as to hold the drawn out lead. Similarly, the other lead wire of the primary coil 21 is temporarily fixed in another terminal pair 16 '.

一方、２次コイル２２の片方の引出線を、配線溝１４ｂ内を通って胴部１１から胴部１１の軸方向に端子台Ｂ１４の外側に引き出し、端子１７の一端１７ａに絡げて仮固定する。２次コイル２２のもう片方の引出線についても、同様に、他の配線溝１４ｂ内を通って引き出し、他の端子１７の一端１７ａに絡げて仮固定する。   On the other hand, one lead wire of the secondary coil 22 is drawn out of the terminal block B14 in the axial direction of the body section 11 from the body section 11 through the wiring groove 14b, and is temporarily fixed by being entangled with one end 17a of the terminal 17. I do. Similarly, the other lead wire of the secondary coil 22 is pulled out through the other wiring groove 14b and tentatively fixed to one end 17a of the other terminal 17 in the same manner.

上記のとおり仮固定した後、半田槽にディップすること等により仮固定した箇所において半田付けを行うことで接続する。このような構成とすることにより、本実施形態では、１次コイル２１の引出線を、配線溝を挟んだ２つの端子１６の一端１６ａに絡げずに、２つの端子１６の内側において２つの端子１６と電気的に接続しつつ固定することができる。また、２つの端子１６の外側に対する半田の膨らみを防止し、短絡を回避することができる。更に、２つの端子１６の一端１６ａに引出線を絡げずに、簡易な治具を用いて２つの端子１６の一端１６ａを折り曲げ、その後半田ディップすることで電磁誘導器１を製造するため、作業時間の短縮が可能となる。また、引出線を絡げる必要がないことから、絡げる作業に伴い生じる接続具合のばらつきを無くすことができる。   After the temporary fixation as described above, the connection is made by soldering at the temporarily fixed place by dipping in a solder tank or the like. With this configuration, in the present embodiment, the lead wire of the primary coil 21 is not entangled with one end 16a of the two terminals 16 sandwiching the wiring groove, and two lead wires are provided inside the two terminals 16. It can be fixed while being electrically connected to the terminal 16. In addition, it is possible to prevent the solder from swelling to the outside of the two terminals 16 and to avoid a short circuit. Furthermore, since the one end 16a of the two terminals 16 is bent using a simple jig without tying a lead wire to the one end 16a of the two terminals 16, and then the solder is dipped, the electromagnetic induction device 1 is manufactured. Work time can be reduced. Further, since there is no need to entangle the lead wire, it is possible to eliminate the variation in the connection condition caused by the entanglement operation.

次に、本発明の実施形態による電磁誘導器１の作用効果について説明する。本実施形態では、胴部１１に巻回された１次コイル２１の引出線は、端子台Ａ１３に形成された配線溝１３ｂ内を通って胴部１１から胴部１１の軸方向に端子台Ａ１３の外側に引き出されており、当該配線溝１３ｂを挟んだ隣接する２つの端子１６のそれぞれの一端１６ａが、引き出された引出線を両側から抱え込むように折り曲げられ、引き出された引出線と半田付けにより接続される。これにより、引き出された１次コイル２１の引出線を、配線溝１３ｂを挟んだ２つの端子１６の一端１６ａに絡げずに、２つの端子１６の内側において２つの端子１６と電気的に接続しつつ固定することができる。また配線溝１３ｂを挟んだ２つの端子１６の内側において半田付けすることができるため、それぞれの端子１６へ引出線を絡げて半田付けする構成と比較して２つの端子１６の外側への半田の膨らみを減らすことができ、短絡を回避可能な構成とすることができる。   Next, the operation and effect of the electromagnetic inductor 1 according to the embodiment of the present invention will be described. In the present embodiment, the lead wire of the primary coil 21 wound around the trunk 11 passes through the wiring groove 13b formed in the terminal block A13 and extends from the trunk 11 in the axial direction of the trunk 11 to the terminal block A13. And one end 16a of each of two adjacent terminals 16 sandwiching the wiring groove 13b is bent so as to hold the drawn out line from both sides, and soldered to the drawn out line. Connected by As a result, the extracted lead wire of the primary coil 21 is electrically connected to the two terminals 16 inside the two terminals 16 without being entangled with one end 16a of the two terminals 16 sandwiching the wiring groove 13b. And can be fixed. In addition, since soldering can be performed inside the two terminals 16 with the wiring groove 13b interposed therebetween, soldering to the outside of the two terminals 16 can be performed in comparison with a configuration in which a lead wire is tangled to each terminal 16 and soldered. Swelling can be reduced, and a short circuit can be avoided.

本実施形態では、端子台Ａ１３から突出した端子１６の一端１６ａの長さを、配線溝１３ｂを挟んで隣接する２つの端子１６間の長さの半分よりも長く構成することにより、折り曲げられた当該端子１６の一端１６ａが、配線溝１３ｂ内を通って引き出された引出線をより安定的に抱え込むようにすることができる。   In the present embodiment, the terminal 16 is bent by making the length of one end 16a of the terminal 16 protruding from the terminal block A13 longer than half the length between two adjacent terminals 16 with the wiring groove 13b interposed therebetween. The one end 16a of the terminal 16 can more stably hold the lead wire drawn through the inside of the wiring groove 13b.

以上に説明してきた各実施例は、本発明を説明するための例示であり、本発明はこれらの実施例に限定されるものではない。各実施例は、矛盾が生じない限りにおいて、適宜組み合わせて本発明の任意の実施形態に適用することができる。すなわち本発明は、その要旨を逸脱しない限り、種々の形態で実施することができる。   The embodiments described above are examples for explaining the present invention, and the present invention is not limited to these embodiments. The respective embodiments can be appropriately combined and applied to any embodiment of the present invention as long as no inconsistency occurs. That is, the present invention can be implemented in various forms without departing from the gist thereof.

１ 電磁誘導器
１０ ボビン
１１ 胴部
１２ 鍔部
１３ 端子台Ａ
１３ａ 基底部
１３ｂ 配線溝
１４ 端子台Ｂ
１４ａ 基底部
１４ｂ 配線溝
１５ 挿通孔
１６、１７ 端子
１６ａ、１７ａ 一端
１６ｂ、１７ｂ 他端
２０ コイル
２１ １次コイル
２２ ２次コイル
２３ 半田 DESCRIPTION OF SYMBOLS 1 Electromagnetic inductor 10 Bobbin 11 Body 12 Flange 13 Terminal block A
13a Base 13b Wiring groove 14 Terminal block B
14a Base 14b Wiring groove 15 Insertion hole 16, 17 Terminal 16a, 17a One end 16b, 17b Other end 20 Coil 21 Primary coil 22 Secondary coil 23 Solder

Claims (5)

コイルを巻回するための胴部と、該胴部の軸方向の端部から半径方向外方向に延びる鍔部と、該鍔部の先端部において該胴部の軸方向と直交する方向に沿って延び、コイルと接続される複数の端子が設けられる端子台と、該胴部に巻回されるコイルとを備えた電磁誘導器であって、
前記複数の端子は、前記端子台の延びる方向に沿って並んで配置され、前記複数の端子のうちの少なくとも一部の複数の端子のそれぞれは、直角に折れ曲がったＬ字形状を成し、前記少なくとも一部の複数の端子のそれぞれの一端は、前記胴部が配置される側とは反対側の前記端子台の面から突出しており、
前記端子台には、前記少なくとも一部の複数の端子のうちの１組の隣接する２つの端子の間に、前記コイルの引出線を前記胴部から前記胴部の軸方向に前記端子台の外側に引き出すための配線溝が形成されており、
前記コイルの引出線は、前記配線溝内を通って前記胴部から前記胴部の軸方向に前記端子台の外側に引き出され、
前記引き出された引出線が通る前記配線溝を挟む前記隣接する２つの端子のそれぞれの前記一端は、前記引き出された引出線を両側から抱え込むように折り曲げられ、前記引き出された引出線と半田付けにより接続される、電磁誘導器。 A body for winding the coil, a flange extending radially outward from an axial end of the body, and a tip end of the flange along a direction orthogonal to the axial direction of the body. And a terminal block provided with a plurality of terminals connected to the coil, and a coil wound around the body,
The plurality of terminals are arranged side by side along the direction in which the terminal block extends, and each of at least some of the plurality of terminals has an L-shape bent at a right angle, One end of each of at least some of the plurality of terminals protrudes from a surface of the terminal block on a side opposite to a side on which the body is disposed,
In the terminal block, between a pair of adjacent two terminals of the at least a part of the plurality of terminals, the lead wire of the coil is extended from the trunk to the trunk in the axial direction of the trunk. A wiring groove for drawing out to the outside is formed,
The lead wire of the coil is drawn out of the terminal block in the axial direction of the trunk from the trunk through the wiring groove,
The one end of each of the two adjacent terminals sandwiching the wiring groove through which the extracted lead line passes is bent so as to hold the extracted lead line from both sides, and soldered to the extracted lead line. , Connected by an electromagnetic inductor. 前記隣接する２つの端子のそれぞれの前記一端の前記端子台から突出した長さは、前記隣接する２つの端子の間の長さの半分よりも長い、請求項１に記載の電磁誘導器。   The electromagnetic inductor according to claim 1, wherein a length of the one end of each of the two adjacent terminals protruding from the terminal block is longer than a half of a length between the two adjacent terminals. 請求項１又は２に記載の前記電磁誘導器を含む、基板実装用トランス。   A transformer for mounting on a substrate, comprising the electromagnetic inductor according to claim 1. 請求項１又は２に記載の前記電磁誘導器を含む、基板実装用チョークコイル。   A choke coil for mounting on a board, comprising the electromagnetic inductor according to claim 1. コイルを巻回するための胴部と、該胴部の軸方向の端部から半径方向外方向に延びる鍔部と、該鍔部の先端部において該胴部の軸方向と直交する方向に沿って延び、コイルと接続される複数の端子が設けられる端子台とを備えるボビンにコイルを取り付けることにより製造する電磁誘導器の製造方法であって、
前記複数の端子は、前記端子台の延びる方向に沿って並んで配置され、前記複数の端子のうちの少なくとも一部の複数の端子のそれぞれは、直角に折れ曲がったＬ字形状を成し、前記少なくとも一部の複数の端子のそれぞれの一端は、前記胴部が配置される側とは反対側の前記端子台の面から突出しており、
前記端子台には、前記少なくとも一部の複数の端子のうちの１組の隣接する２つの端子の間に、前記コイルの引出線を前記胴部から前記胴部の軸方向に前記端子台の外側に引き出すための配線溝が形成されており、
前記胴部にコイルを巻回するステップと、
前記コイルの引出線を、前記配線溝内を通って前記胴部から前記胴部の軸方向に前記端子台の外側に引き出すステップと、
前記引き出された引出線が通る前記配線溝を挟む前記隣接する２つの端子のそれぞれの前記一端を、前記引き出された引出線を両側から抱え込むように折り曲げて、前記引き出された引出線と半田付けにより接続するステップと、
を有する、電磁誘導器の製造方法。 A body for winding the coil, a flange extending radially outward from an axial end of the body, and a tip end of the flange along a direction orthogonal to the axial direction of the body. A method for manufacturing an electromagnetic inductor, which is manufactured by attaching a coil to a bobbin including a terminal block provided with a plurality of terminals connected to the coil and a terminal block,
The plurality of terminals are arranged side by side along the direction in which the terminal block extends, and each of at least some of the plurality of terminals has an L-shape bent at a right angle, One end of each of at least some of the plurality of terminals protrudes from a surface of the terminal block on a side opposite to a side on which the body is disposed,
In the terminal block, between a pair of adjacent two terminals of the at least a part of the plurality of terminals, the lead wire of the coil is extended from the trunk to the trunk in the axial direction of the trunk. A wiring groove for drawing out to the outside is formed,
Winding a coil around the body,
Drawing the lead wire of the coil from the body to the outside of the terminal block in the axial direction of the body through the wiring groove;
The one end of each of the two adjacent terminals sandwiching the wiring groove through which the extracted lead line passes is bent so as to hold the extracted lead line from both sides, and soldered to the extracted lead line. Connecting by
A method for manufacturing an electromagnetic inductor, comprising:
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