Background technology
General transformer mainly includes a drum stand (Bobbin) and an iron core (Core), and in order to carry out the voltage transitions between low-pressure port and the high pressure port.In order to twining the copper coil of low-pressure port and high pressure port respectively, iron core is placed in the middle of the drum stand and the drum stand both sides, to form flux path, reaches the effect of voltage transitions on the drum stand.
Please refer to Fig. 1, it is the drum stand stereogram of existing transformer.Drum stand 100 is provided with a hollow bracket tube 102, demarcation strip 104,106,108 and 110, connecting seat 112 and 114.The hollow space of hollow bracket tube 102 is in order to placement iron core (not being shown among the figure), and the outside of hollow bracket tube 102 is in order to twine copper coil (not being shown among Fig. 1).Demarcation strip 104,106,108 and 110 respectively with 102 vertical linking to each other of hollow bracket tube, wherein, the copper coil of high pressure port is wound between demarcation strip 106 and the demarcation strip 110, the copper coil of low-pressure port is wound between demarcation strip 104 and the demarcation strip 106.Demarcation strip 110 and 108 formation winding slots 120, demarcation strip 108 and 106 formation winding slots 122, demarcation strip 106 and 104 formation winding slots 124.Demarcation strip 104 and demarcation strip 110 also respectively with connecting seat 112 and 114 vertical linking to each other of connecting seat.Comprising a plurality of pins on the connecting seat 1112 and 114, for example is pin 116 and 118, and it is in order to the starting point and the terminal point of fixed copper coil.
Please refer to Fig. 2 A~2B, wherein Fig. 2 A is for being wound in the part copper coil drum stand stereogram behind the drum stand of Fig. 1, the drum stand stereogram of Fig. 2 B after for the drum stand that all copper coils all is wound in Fig. 1.In Fig. 2 A, the starting point 200 of copper cash at first is wound on the pin 116, then, with clockwise direction copper cash is wound on the hollow bracket tube 102 between demarcation strip 108 and 110, with formation copper coil 204.In Fig. 2 B, when on the hollow bracket tube 102 between demarcation strip 110 and 108 behind full copper coil 204, the then groove (not being shown among the figure) by demarcation strip 108, continuation is wound in copper cash on the hollow bracket tube 102 between demarcation strip 106 and 108.When all copper coils 204 all twine when finishing, be that approach is wound to terminal point 205 with copper cash with the edge of demarcation strip 108.
For convenience of explanation, the starting point 200 of copper cash and the copper cash line segment that rises between an A are defined as introducing copper cash 206, and the sets definition of all copper coils 204 is a coil body 208.Wherein, rising around an A is the coiling starting point of copper cash when being wound on the hollow bracket tube 102.
Please refer to Fig. 3 A~Fig. 3 B, what it illustrated is among Fig. 2 B, and drum stand is along the forward sight generalized section of directions X and side-looking generalized section along the Y direction.Among Fig. 3 A, after the starting point 200 of copper cash is wound in pin 116, then, multilayer copper wire layer 204 is wound on the hollow bracket tube 102.Because the part introducing copper cash 206 place on the connecting seat 114, the part introducing copper cash 206 be positioned at the parallel plane demarcation strip 110 of YZ on.So the part introducing copper cash 206 that is positioned on the demarcation strip 110 contacts in contact-making surface 302 with the set coil body 208 of all copper coils 204.
Among Fig. 3 B, the upper portion that each copper coil 204 is positioned at hollow bracket tube 102 is to represent with a circle.Similarly, the starting point 200 of copper cash is wound in pin 116, and the introducing copper cash 206 of part contacts in contact-making surface 302 with coil body 208.
Please also refer to Fig. 3 A and Fig. 3 B.The introducing copper cash 206 of part contacts with coil body 208 and may cause following several problem when contact-making surface 302, first, because the voltage difference of 205 at the terminal point of the starting point 200 of copper cash and copper cash is very big in the high pressure port, it for example is 1000 volts to 1200 volts, so, this sentences high pressure port and comprises that winding slot 120 and 122 is example, and the current potential of introducing the superiors' copper coil of the coil body 208 in copper cash 206 and the winding slot 120 differs greatly, also is to approach 500 volts to 600 volts.Introduce the result that the superiors' copper coil in copper cash 206 and the coil body 208 is in contact with one another, produce short circuit condition because of the problem of the insulation film defect of copper line surface probably.
The second, because when twining copper coil 204, use the machine fast rotational that copper coil 204 is wound on the drum stand 100.Because coil body 208 contacts with introducing copper cash 206, so twining fast in the middle of the process of copper coil 204 most probably, the copper coil 204 of coil body 208 makes the pull-away of copper line surface with introducing copper cash 206 mutual scratches.After the pull-away, the insulation effect that originally has disappears, and makes to introduce in copper cash 206 and the coil body 208 to produce situation of short circuit, and therefore transformer is damaged and can't uses.
Embodiment
Please refer to Fig. 4, it is the stereogram according to the drum stand of a kind of transformer of a preferred embodiment of the present invention, and this drum stand (Bobbin) 400 comprises hollow bracket tube 402, the demarcation strip 404,406,408 and 410, first connecting seat 412 and second connecting seat 414.First connecting seat comprises a plurality of pins (Pin), for example is first pin 416 and second pin 418.First connecting seat 412 to demarcation strip 406 parts belong to high pressure port in the drum stand 400, and the part of demarcation strip 406 to second connecting seats 414 in the drum stand 400 belongs to low-pressure port.
Hollow bracket tube 402 is the cuboid of hollow, and its hollow space is in order to place iron core (not being shown among the figure).One first copper cash (not being shown among Fig. 4) is wrapped in respectively on the hollow bracket tube 402 with one second copper cash (not being shown among Fig. 4), forms the copper coil (not being shown among Fig. 4) of plurality of high voltage port and the copper coil (not being shown among Fig. 4) of a plurality of low-pressure ports respectively.
Demarcation strip 404,406,408 and 410 respectively with 402 vertical linking to each other of hollow bracket tube.Demarcation strip 410 forms winding slot 420 with demarcation strip 408, and demarcation strip 408 forms winding slot 422 with demarcation strip 406, and demarcation strip 406 forms winding slot 424 with demarcation strip 404.Wherein, the copper coil of high pressure port is wrapped on winding slot 420 and the winding slot 422, and the copper coil of low-pressure port is wrapped on the winding slot 424.Demarcation strip 410 and demarcation strip 404 also respectively with first connecting seat 412 and 414 vertical linking to each other of second connecting seat.
In order to solve the shortcoming of existing drum stand, be provided with one first lambda line guide groove 444 on first connecting seat 412 of drum stand of the present invention.The first lambda line guide groove 444 intersects with hollow bracket tube 402.First pin 416 on first connecting seat 412 and second pin 418 are respectively in order to twine the Origin And Destination of first copper cash.First copper cash will begin to twine the copper coil of high pressure port via near the rising corner of hollow bracket tube 402 around a B again by the first lambda line guide groove 444.Because rise near a B is positioned at the corner of hollow bracket tube 402, can solve the short circuit problem that causes because of voltage difference is excessive in the existing drum stand effectively.
Wherein, the first lambda line guide groove 444 is in order to place starting point from first copper cash on the pin 416 to the copper cash line segment around a B.At hollow bracket tube 402 is under the condition of cuboid, rise around a B for the intersection point corner that is close to side plane 456 adjacent and demarcation strip 410 (form) as far as possible by the last plane 454 of hollow bracket tube 402 and last plane 454 near, purpose is to make wins copper cash by a copper cash line segment that enters hollow bracket tube 402 around a B close hollow bracket tube 402 of trying one's best.Therefore as long as lambda line guide groove 444 can make first copper coil begin winding, spirit then according to the invention from what be positioned at the corner around a B.
In addition, when needing use to produce the transformer of opposite polarity on the contrary mutually with aforementioned direction of winding, the starting point of first copper cash can place on the pin 418.So also comprise one second lambda line guide groove 446 on first connecting seat 412, in order to the starting point to one second of placing first copper cash from the pin 418 copper cash line segment around a C.In like manner, second around a C be arranged in the adjacent opposite side plane (not being shown in figure) in the last plane 454 of hollow bracket tube 402 and last plane 454, and the intersection point of demarcation strip 410 near.So can be only with a kind of design of drum stand, and be applicable to the situation of producing two kinds of opposed polarity transformers.
Aforementioned hollow bracket tube 402, except that being the aforesaid rectangle, also may be embodied as the polygonal cylinder of hollow, or even be cylindrical column, as long as wherein implement a lambda line guide groove, this lambda line guide groove is used for guiding first copper cash can be tried one's best near the hollow bracket tube by the copper cash line segment that rises when point enters the hollow bracket tube, and this is a spirit according to the invention.Wherein, the interface when demarcation strip 410 and hollow bracket tube 402 is a polygonal.Rise near point is positioned at the corner of polygonal cylinder, promptly be this polygonal cylinder hollow bracket tube 402 one near plane and on this intersection point of the opposite side plane of Plane intersects and demarcation strip 410.
Also comprised on the first lambda line guide groove 444 and the second lambda line guide groove, 446, the first connecting seats 412 that in order to form the prominent island 430 of one first isolation, the prominent island 438, the 3rd of second isolation isolate the island 440 and the 4th of dashing forward and isolate the island 442 of dashing forward.The first lambda line guide groove 444 and the second lambda line guide groove 446 form an X font.First isolates prominent island 430 is positioned on first connecting seat 412, and is positioned at the side near hollow bracket tube 402.The prominent island 438 of second isolation is positioned at the side away from hollow bracket tube 402.The 3rd isolates prominent island 440 and the 4th, and to isolate prominent island 442 relative, and all be positioned at first and isolate prominent island 430 and second to isolate the island 438 of dashing forward middle.First isolates prominent island 430, the prominent island 438 of second isolation, the prominent island 440 of the 3rd isolation and the 4th last plane that isolates the island 442 of dashing forward can be isosceles triangle.
Wherein, first connecting seat 412 also comprises a plurality of guide grooves, for example is guide groove 448.Isolate prominent island 430 also in order to form winding slot 420 with demarcation strip 410 and demarcation strip 408.In addition, comprise one the 3rd pin 432 and one the 4th pin 434 on second connecting seat 414 at least, respectively in order to twine the Origin And Destination of this second copper cash.And also comprising a plurality of guide grooves on second connecting seat 414, for example is guide groove 450 and 452.
And first connecting seat 412 also comprises a plurality of vertical pins with second connecting seat 414, for example is pin 436.These vertical pins are fixed on the circuit board (not being shown among the figure) in order to the transformer that will use this drum stand 400.In the existing practice, pin also is fixed in circuit board in order to the transformer that will use this drum stand except in order to twine the copper cash.So, will make that be wound in copper cash on the pin is also rubbed and come off or damage to some extent.The present invention uses the benefit of the vertical pin design of this kind to be; the Origin And Destination of copper cash is wound on the pin; use vertical pin to be fixed on the circuit board in addition, can protect the copper cash that is wrapped on the pin can be not therefore and impaired, so more can prolong the service life of transformer.
Wherein, if the starting point of first copper cash or the Origin And Destination of second copper cash are wound on the vertical pin, do not break away from spiritual scope of the present invention yet.
Please refer to Fig. 5 A~Fig. 5 B, wherein Fig. 5 A is illustrated is that the part copper coil is wound in drum stand stereogram behind the drum stand of Fig. 4, and Fig. 5 B is illustrated is that all copper coils all are wound in drum stand stereogram behind the drum stand of Fig. 4.In Fig. 5 A, first copper cash is wound on winding slot 420 and the winding slot 422.The flow process of coiling is: at first, the starting point 500 of first copper cash is wound on the pin 416.Then, first copper cash is placed on the first lambda line guide groove 444.Then,, first copper cash is wrapped on the winding slot 420 with clockwise direction, with the copper coil 504 that forms a plurality of high pressure port from around a B.Wherein, rising around a B is the coiling starting point of first copper cash when being wrapped on the hollow bracket tube 402.
Please refer to Fig. 5 B, after all copper coils 504 in the winding slot 420 are all finished, then,, continue again first copper cash is wrapped on the winding slot 422 groove (not being shown among the figure) of first copper cash through demarcation strip 408.When the copper coil 504 that first copper cash is wound to needed high pressure port was all finished, first copper cash was the path with the edge of demarcation strip 408, was wrapped on the pin 418 through the terminal point 510 of guide groove 448 with first copper cash.So, finish the action of winding first copper cash in the high pressure port.
For convenience of explanation, the starting point 500 of this first copper cash is defined as and introduces copper cash 506 to playing copper cash line segment between a B, the sets definition of the copper coil 504 of all high pressure port is a coil body 508.In the structure of drum stand of the present invention, because the first lambda line guide groove 444 links to each other around a B with the rising of corner of hollow bracket tube 402, institute does not produce and do not have the copper cash line segment that is parallel to the YZ plane so that introducing copper cash 506 all places on the first lambda line guide groove 444.So, introducing copper cash 506 will not contact with the copper cash line segment that is parallel to the Y direction of coil body 208, and problem of short-circuit produces because lacquer is come off for high voltage differential or friction so do not have.
Please refer to Fig. 6 A~Fig. 6 B, what it illustrated is among Fig. 5 B, and drum stand is along the forward sight generalized section of directions X and side-looking generalized section along the Y direction.Introduce copper cash 506 and place on the first lambda line guide groove 444, link to each other with coil body 508 around a B via rising.Though it is very big with the voltage difference of the superiors' copper coil of coil body 508 to introduce copper cash 506, but place event on the first lambda line guide groove 444 because introduce copper cash 506, do not contact with coil body 508, so do not have generation problem of short-circuit because potential difference is too big.
Please refer to Fig. 7 A~Fig. 7 B, wherein Fig. 7 A is illustrated be among Fig. 4 along the top view on the prominent island of isolation of Z direction, Fig. 7 B is illustrated is along the top view on the prominent island of isolation of the another kind of shape of Z direction among Fig. 4.In Fig. 7 A, isolate prominent island 430,438,440, and 442 be isosceles triangle, form the first lambda line guide groove 444 and the second lambda line guide groove 446 and isolate between the prominent island 430,438,440 and 442.Yet, implement when of the present invention, isolate prominent island 430,438,440, and 442 shape not in this qualification.In Fig. 7 B, isolate prominent island 702,704,706, and 708 the outside be a straight line, opposite side then is a camber line.Form the one first lambda line guide groove 444 and the second lambda line guide groove 446 as long as the prominent island of isolation can reach, and copper cash 506 is introduced in isolation and coil body 508 is a spirit according to the invention.
The advantage of apparatus of the present invention is that the framework of the drum stand of the disclosed transformer of the foregoing description feasible introducing copper cash and coil body are isolated, and have avoided issuable short circuit condition, thereby have improved the quality and the qualification rate of transformer.
Though disclosed the present invention in conjunction with an above preferred embodiment; yet it is not in order to limit the present invention; any those skilled in the art can be used for a variety of modifications and variations when not breaking away from the spirit and scope of the present invention, so protection scope of the present invention should be with being as the criterion that claim was defined.