JP6530754B2 - 軽量、高剛性ガラスラミネート構造 - Google Patents
軽量、高剛性ガラスラミネート構造 Download PDFInfo
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- JP6530754B2 JP6530754B2 JP2016537843A JP2016537843A JP6530754B2 JP 6530754 B2 JP6530754 B2 JP 6530754B2 JP 2016537843 A JP2016537843 A JP 2016537843A JP 2016537843 A JP2016537843 A JP 2016537843A JP 6530754 B2 JP6530754 B2 JP 6530754B2
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- Prior art keywords
- glass
- layer
- polymer
- polycarbonate
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- 0 CC1C(CS)CC2C1*2 Chemical compound CC1C(CS)CC2C1*2 0.000 description 4
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- Y10T428/24926—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including ceramic, glass, porcelain or quartz layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31507—Of polycarbonate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Description
いくつかの実施形態において、ガラス表面の酸エッチング(ステップ105)によって、ガラスシートのそれぞれの表面において、欠陥の数、径および重大度を低減させることができる。表面欠陥は、ガラスシートにおいて破断部位として作用する。これらの表面で欠陥の数、径および重大度を低減させることによって、これらの表面における潜在的破断開始部位の径を除去または最小化することができ、それによって、それぞれのガラスシートの表面が強化される。酸エッチング表面処理の使用は、ガラスシートの1つの表面を酸ガラスエッチング媒体と接触させるステップを含むことができ、および用途が広く、ほとんどのガラスに容易に調整され、かつ平面および複雑なカバーグラスシート幾何学的配列に容易に適用することができる。さらに例示的な酸エッチングは、製造の間、または製造後処理の間に導入される表面欠陥がほとんどないと従来は考えられていたアップドローまたはダウンドロー(例えば、フュージョンドロー)ガラスシートを含む表面欠陥の低い発生率を有するガラスでさえ、強度可変性を減少させるために有効であることが発見された。例示的な酸処理ステップは、径を変更することができ、表面欠陥の幾何学的配列を変更することができ、および/または表面欠陥の径および数を低減させることができるが、処理された表面の一般的なトポグラフィーに対する最小限の影響を有する、ガラス表面の化学研磨を提供することができる。一般には、酸エッチング処理は、表面ガラスの約4μm以下、またはいくつかの実施形態において、表面ガラスの約2μm以下、または表面ガラスの約1μm以下を除去するために利用することができる。酸エッチング処理は、それぞれの表面をいずれかの新しい欠陥の形成から保護するためのラミネーションの前に有利に実行することができる。
HALSの商業的に入手可能な例は、TINUVIN(商標)622(Ciba Specialty Chemicals,Inc.,Basel Switzerland)、TINUVIN(商標)770(Ciba Specialty Chemicals,Inc.,Basel Switzerland)、CYASORB(商標)UV−3529(Cytec)、CYASORB(商標)UV−3631(Cytec)、CYASORB(商標)UV−3346(Cytec)、CYASORB(商標)UV−4593(Cytec)、UVINUL(商標)5050H(BASF)、およびSANDUVOR(商標)3058(Clariant)である。
RcおよびRdは、一緒になって、C3〜20環式アルキレン基、または炭素原子および2以上の原子価を有するヘテロ原子を含むヘテロ原子含有C3〜20環式アルキレン基を表すことができる。これらの基は、単一飽和または不飽和環の形態であることができるか、あるいは縮合環が飽和、不飽和、または芳香族である縮合多環式環系であることができる。特定のヘテロ原子含有環式アルキレン基は、2以上の原子価を有する少なくとも1個のヘテロ原子および少なくとも2個の炭素原子を含む。ヘテロ原子含有環式アルキレン基中の例示的なヘテロ原子としては、−O−、−S−および−N(Z)−が含まれ、Zは、水素、ヒドロキシ、C1〜12アルキル、C1〜12アルコキシ、またはC1〜12アシルから選択される置換基である。
表2に示すように、硬化されたガラス層、TPUまたはHALSを含まないEVA中間層、およびポリカーボネートポリマー層を有する両面多層物品を調製し、連邦航空規定(Federal Aviation Regulations)の順守に関して試験した。
片面多層物品(実施例7〜8)および両面多層物品(実施例9〜11)を調製し、連邦鉄道規定(Federal Railway Regulations)による弾道およびブロック試験の順守に関して試験し、これを表3に示す。
表4に示すように、硬化されたガラス層、TPUまたはHALSを含まないEVA中間層、ならびにポリカーボネートポリマーおよびコポリマー層を有する両面多層物品を調製し、欧州可燃性規定の順守に関して試験した。
表5に示すように、硬化されたガラス層、HALSを含まないEVA中間層、ならびにポリカーボネートポリマーおよびコポリマー層を有する両面多層物品27〜37を調製し、英国可燃性規定の順守に関して試験した。
有限要素解析を使用してシミュレーションを実行した。シミュレーションにおいて、表6および7に示すように、硬化されたガラス層、ポリマー層にガラス層を完全に結合する中間層、およびポリカーボネートポリマー層を有する二重ペインの片面および両面多層物品を撓みに関してシミュレーションし、試験した。実施例38〜40および44〜45は、図11と同様の両面二重ペイン実施例であり、第1のポリマー層を含むペイン4は外側ペインであり、および第2のポリマー層を含むペイン104は内側ペインである。実施例41〜43および46〜47は、図10と同様の片面二重ペイン実施例であり、第1のポリマー層を含むペイン2は外側ペインであり、および第2のポリマー層を含むペイン102は内側ペインである。
硬化されたガラス層、HALSを含まないEVA中間層、ならびにポリカーボネートポリマーおよびコポリマー層を有する両面多層物品48〜56を調製し、FAR 25.853(d)Appendix F,Part IVの順守に関して試験し、Ohio State University熱量計を使用して決定した。「合格」するために、物品は、Ohio State University熱量計を使用して決定され、OSU 65/65(2分/ピーク)として略される、1平方メートルあたり65キロワット−分(kW−分/m2)以下の2分の積分発熱率、および1平方メートルあたり65キロワット(kW/m2)未満のピーク発熱率を有さなければならない。より厳しい試験に「合格」するために、物品は、55kW−分/m2以下の2分の積分発熱率および55kW/m2未満のピーク発熱率(OSU 55/55として略される)を有さなければならない。
Claims (4)
- 第1のガラス層と;
第2のガラス層と;
前記第1および第2のガラス層の中間に介在するポリマー中間層構造と
を備えたラミネート構造において、
前記ポリマー中間層構造が、
前記第1のガラス層に隣接する第1のポリマー層と、
前記第2のガラス層に隣接する第2のポリマー層と、
前記第1および第2のポリマー層の中間に介在するポリマーコアであって、ポリシロキサン、ポリエステル、ポリカーボネート、前記1種以上を含むコポリマーおよびそれらの組合せの1種以上を含むポリマーコアと
から構成され、
前記第1のガラス層が強化ガラスから構成され、
前記第2のガラス層が、化学的に強化されたガラスまたは熱的に強化されたガラスから構成され、
前記第1のガラス層の厚さが、1.0mm以下の厚さであり、
前記第1および第2のガラス層の前記厚さが異なり、
前記第1のガラス層が、400MPa〜900MPaの表面圧縮応力、および30マイクロメートル以上の圧縮応力層深さを有し、
前記コアが、
a.)次式:
b.)50〜100モルパーセントのアリレートエステル単位、50モルパーセント未満の芳香族カーボネート単位、30モルパーセント未満のレゾルシノールカーボネート単位、および35モルパーセント未満のビスフェノールカーボネート単位からなるアリレート含有単位と
を含む、ポリシロキサンコポリマーを含み、
前記ポリシロキサン単位のうちの前記シロキサン単位が、ポリシロキサンコポリマー組成物において、前記ポリシロキサンコポリマー組成物の重量に基づき、0.2〜10重量%の量で存在することを特徴とする、ラミネート構造。 - 前記第2のガラス層の厚さが、1.5mm以下の厚さであることを特徴とする、請求項1に記載のラミネート構造。
- 前記第1および第2のガラス層の組成が異なるか、または前記第1および第2のポリマー層の組成が異なることを特徴とする、請求項1または2に記載のラミネート構造。
- 前記ポリマー層が、前記組成物、1つ以上の難燃剤の全重量に基づき、0.1〜1.0重量%のリンを提供するために有効な量で有機リン化合物を含むことを特徴とする、請求項1〜3のいずれか一項に記載のラミネート構造。
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US61/871,928 | 2013-08-30 | ||
PCT/US2014/053115 WO2015031590A2 (en) | 2013-08-30 | 2014-08-28 | Light-weight, high stiffness glass laminate structure |
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- 2014-08-28 CN CN201480059358.XA patent/CN105682921B/zh active Active
- 2014-08-28 EP EP14762186.6A patent/EP3038826A2/en not_active Withdrawn
- 2014-08-28 KR KR1020167008221A patent/KR102317759B1/ko active IP Right Grant
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- 2014-08-28 KR KR1020217033804A patent/KR102466478B1/ko active IP Right Grant
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US10279567B2 (en) | 2019-05-07 |
US20150064374A1 (en) | 2015-03-05 |
WO2015031590A3 (en) | 2015-07-16 |
WO2015031590A2 (en) | 2015-03-05 |
KR102317759B1 (ko) | 2021-10-27 |
EP3038826A2 (en) | 2016-07-06 |
TW201509650A (zh) | 2015-03-16 |
JP2019194149A (ja) | 2019-11-07 |
JP2016538227A (ja) | 2016-12-08 |
CN105682921B (zh) | 2018-10-19 |
KR20160047566A (ko) | 2016-05-02 |
CN109334171A (zh) | 2019-02-15 |
US20210268777A1 (en) | 2021-09-02 |
TWI634000B (zh) | 2018-09-01 |
KR102466478B1 (ko) | 2022-11-11 |
JP7094245B2 (ja) | 2022-07-01 |
CN109334171B (zh) | 2022-03-29 |
US20190270283A1 (en) | 2019-09-05 |
KR20210129750A (ko) | 2021-10-28 |
CN105682921A (zh) | 2016-06-15 |
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