JP6045566B2 - 繊維ロービングを含浸するためのダイの含浸区分及び方法 - Google Patents
繊維ロービングを含浸するためのダイの含浸区分及び方法 Download PDFInfo
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Description
これらに限定されるものではないが、本発明は以下の態様の発明を包含する。
[1]複数の繊維ロービング(142)にポリマー樹脂(214)を含浸するためのダイ(150)の含浸区分であって、
複数のロービング(142)に樹脂(214)を含浸するように構成されている含浸ゾーン(250);及び
樹脂(214)がゲート通路(270)に面する複数のロービング(142)それぞれの表面(216)に衝突し、複数のロービング(142)を実質的に均一コーティングするように、その中を通して樹脂(214)を流すための含浸ゾーン(250)と流体連通しているゲート通路(270)を含む、前記含浸区分。
[2]ゲート通路(270)が含浸ゾーン(250)に対して垂直に伸長する、[1]に記載の含浸区分。
[3]ゲート通路(270)の少なくとも一部は、樹脂(214)の流れ方向(244)の断面プロフィールが徐々に縮小する、[1]または[2]のいずれかに記載の含浸区分。
[4]前記含浸ゾーン(250)が複数の接触面(252)を含む、[1]〜[3]のいずれかに記載の含浸区分。
[5]前記含浸ゾーン(250)は2〜50の接触面(252)を含む、[4]に記載の含浸区分。
[6]前記複数の接触面(252)のそれぞれが曲線の接触面を含む、[4]または[5]に記載の含浸区分。
[7]前記複数の接触面(252)のそれぞれは、複数のロービング(142)が1度〜30度の範囲のある角度(254)で接触面(252)を横に移動するように構成される、[4]、[5]または[6]に記載の含浸区分。
[8]前記含浸ゾーン(250)は波形の断面プロフィールをもつ、[1]〜[7]のいずれかに記載の含浸区分。
[9]含浸ゾーン(250)は複数のピン(260)を含む、[1]〜[8]のいずれかに記載の含浸区分。
[10]前記複数のピン(260)のそれぞれは、固定されている、[9]に記載の含浸区分。
[11]前記複数のピン(260)のそれぞれが回転駆動される、[9]に記載の含浸区分。
[12]第一の内部表面(257)を画定する第一のプレート(256)と、前記第一のプレート(256)から相隔てられ、且つ第二の対立する内部表面(259)を画定する第二のプレート(258)をさらに含み、ここで前記含浸ゾーン(250)は前記第一のプレート(256)と第二のプレート(258)との間で画定され、前記含浸ゾーン(250)は、前記第一の内部表面(257)または第二の内部表面(259)の一方のみの上で画定された複数の接触面(252)を含む、[1]〜[11]のいずれかに記載の含浸区分。
[13]複数のロービング(142)の走行方向(282)で含浸ゾーン(250)の下流にランドゾーン(280)をさらに含む、[1]〜[12]のいずれかに記載の含浸区分。
[14]前記ランドゾーン(280)の少なくとも一部は、走行方向(282)の断面プロフィールが徐々に増大する、[13]に記載の含浸区分。
[15]前記含浸ゾーン(250)に隣接している面板(290)をさらに含み、前記面板(290)は複数のロービング(142)内の過剰の樹脂(214)を計量するように構成されている、[1]〜[14]のいずれかに記載の含浸区分。
[16]前記樹脂(214)は熱可塑性樹脂(214)である、[1]〜[15]のいずれかに記載の含浸区分。
[17]前記樹脂(214)が熱硬化性樹脂(214)である、[1]〜[15]のいずれかに記載の含浸区分。
[18]複数の繊維ロービング(142)にポリマー樹脂(214)を含浸する方法であって、
複数の繊維ロービング(142)の表面(216)上にポリマー樹脂(214)を衝突させる;
前記複数のロービング(142)に樹脂(214)を実質的に均一にコーティングする;及び
複数のコーティング済ロービング(142)に樹脂(214)を含浸するために、含浸ゾーン(250)の中を通して複数のコーティング済ロービング(142)を横に移動させる、各段階を含み、ここで前記複数のロービング(142)のそれぞれは含浸ゾーン(250)内で約5ニュートン〜約300ニュートンの張力下にある、前記方法。
[19]ゲート通路(270)の中を通して樹脂(214)を流すことをさらに含み、ここで前記ゲート通路(270)の少なくとも一部は、樹脂(214)の流れ方向(244)の断面プロフィールが徐々に縮小する、[18]に記載の方法。
[20]前記複数のロービング(142)は前記含浸ゾーン(250)からランドゾーン(280)の中を通って横に移動し、前記ランドゾーン(280)は、複数のロービング(142)の走行方向(282)の含浸ゾーン(250)の下流に配置されている、[18]または[19]に記載の方法。
ρcは、公知方法、たとえば液体または気体比重瓶法(pycnometer)(たとえばヘリウム比重瓶法)を使用して測定した複合体の密度である;
ρtは、複合体の理論密度であり、以下の等式より決定される:
ρfは繊維の密度である;
Wfは繊維の重量分率である;及び
Wmはポリマーマトリックスの重量分率である)}をベースとした「空隙比」を計算することができる。
Claims (7)
- 複数の繊維ロービング(142)にポリマー樹脂(214)を含浸するためのダイ(150)の含浸区分であって、
複数のロービング(142)に樹脂(214)を含浸するように構成されている含浸ゾーン(250)、ここで、含浸ゾーン(250)が複数の曲線の接触面(252)を含み、複数の接触面(252)のそれぞれは、複数のロービング(142)が1度〜30度の範囲のある角度(254)で接触面(252)を横に移動するように構成され、含浸ゾーン(250)は波形の断面プロフィールをもつ;及び
樹脂(214)がゲート通路(270)に面する複数のロービング(142)それぞれの表面(216)に衝突し、複数のロービング(142)を実質的に均一コーティングするように、その中を通して樹脂(214)を流すための含浸ゾーン(250)と流体連通しているゲート通路(270)、ここで、前記ゲート通路(270)は、含浸ゾーン(250)に対して垂直に伸長し、複数のロービング(142)の走行方向(282)において、含浸ゾーン(250)の全ての接触面(252)の上流に配置されており、ゲート通路(270)の少なくとも一部は、樹脂(214)の流れ方向(244)の断面プロフィールが徐々に縮小する;
を含む、前記含浸区分。 - 前記複数の接触面(252)のそれぞれが曲線の接触面を含む、請求項1に記載の含浸区分。
- 複数のロービング(142)の走行方向(282)で含浸ゾーン(250)の下流にランドゾーン(280)をさらに含む、請求項1に記載の含浸区分。
- 前記ランドゾーン(280)の少なくとも一部は、走行方向(282)の断面プロフィールが徐々に増大する、請求項3に記載の含浸区分。
- 前記含浸ゾーン(250)に隣接している面板(290)をさらに含み、前記面板(290)は複数のロービング(142)内の過剰の樹脂(214)を計量するように構成されている、請求項1〜4のいずれかに記載の含浸区分。
- 前記樹脂(214)は熱可塑性樹脂(214)である、請求項1〜5のいずれかに記載の含浸区分。
- 前記樹脂(214)が熱硬化性樹脂(214)である、請求項1〜5のいずれかに記載の含浸区分。
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2011
- 2011-04-12 EP EP18192972.0A patent/EP3441215A1/en active Pending
- 2011-04-12 US US14/111,052 patent/US20140037842A1/en not_active Abandoned
- 2011-04-12 EP EP11716123.2A patent/EP2697041B1/en active Active
- 2011-04-12 WO PCT/US2011/032080 patent/WO2012141689A1/en active Application Filing
- 2011-04-12 JP JP2014505111A patent/JP6045566B2/ja active Active
- 2011-04-12 CN CN201180070962.9A patent/CN103547440B/zh active Active
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2017039322A (ja) * | 2016-09-02 | 2017-02-23 | ティコナ・エルエルシー | 繊維ロービングを含浸するためのダイの含浸区分及び方法 |
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US20190352829A1 (en) | 2019-11-21 |
JP2014518531A (ja) | 2014-07-31 |
CN103547440A (zh) | 2014-01-29 |
WO2012141689A1 (en) | 2012-10-18 |
CN103547440B (zh) | 2017-03-29 |
EP2697041B1 (en) | 2018-10-17 |
US20140037842A1 (en) | 2014-02-06 |
US11118292B2 (en) | 2021-09-14 |
EP2697041A1 (en) | 2014-02-19 |
EP3441215A1 (en) | 2019-02-13 |
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