JP5711861B2 - 不織製品用の流体透過性ベルト - Google Patents
不織製品用の流体透過性ベルト Download PDFInfo
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- JP5711861B2 JP5711861B2 JP2011526918A JP2011526918A JP5711861B2 JP 5711861 B2 JP5711861 B2 JP 5711861B2 JP 2011526918 A JP2011526918 A JP 2011526918A JP 2011526918 A JP2011526918 A JP 2011526918A JP 5711861 B2 JP5711861 B2 JP 5711861B2
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Images
Classifications
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
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- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
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- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
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- Y10T428/24496—Foamed or cellular component
- Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Paper (AREA)
- Laminated Bodies (AREA)
- Treatment Of Fiber Materials (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Woven Fabrics (AREA)
Description
製品を作り出す。
10a,10b,10c,10d 小さな穴
10e 大きな穴
22 ランド
23 くぼみ
35 溝
42 ランド領域
44 くぼみ
46 穴
50 布構造物
52 表面材料(被膜/フィルム)
53 基布
56 穴
62 ランド領域
64 くぼみ
66 穴
106 穴
110 布構造物の表面
112 ランド領域
114 くぼみ
182 ランド領域
184 くぼみ
186 空所(穴)
191 フィルム
196 穴
Claims (63)
- テクスチャー付けした不織製品を作るためにベルトあるいはスリーブとして用いる布構造物であり、その構造物は空気および/または水に対する透過性があり、次の構成を備える布構造物。
・不織製品にテクスチャーを付与するための一連の盛り上がったランド領域とくぼみとを含むパターンを備えるシート接触面
・布の表面から前記構造物の中へおよび/または通して水および/または空気が通ることを許すための一連の空所であり、有効径(つまり、最小径)が50μmよりも大きい空所
・前記シート接触面は、塗布被膜あるいは積層フィルムの面を含む表面材料であり、その塗布被膜あるいは積層フィルムに前記くぼみが形作られている - 前記空所は、前記ランド領域の中にだけある、請求項1の布構造物。
- 前記空所は、前記くぼみの中にだけある、請求項1の布構造物。
- 前記空所は、前記ランド領域とくぼみとの両方の中にある、請求項1の布構造物。
- 前記ランド領域の中の空所は、前記くぼみの中の空所と異なる大きさである、請求項1の布構造物。
- 前記ランド領域の中の空所は、前記くぼみの中の空所よりも大きい、請求項1の布構造物。
- 前記ランド領域の中の空所は、前記くぼみの中の空所よりも小さい、請求項1の布構造物。
- 前記空所は、同じ大きさである、請求項1の布構造物。
- 前記空所の大きさは、空所の内部あるいは空所の出口部分である下部よりも空所の入口部分である表面部分で小さい、請求項1の布構造物。
- 前記空所の大きさは、空所の内部あるいは空所の出口部分である下部よりも空所の入口部分である表面部分で大きい、請求項1の布構造物。
- 前記空所は、円柱形状である、請求項1の布構造物。
- 前記空所は、機械的な打抜き、あるいはレーザー穴あけを含む手段で製造される、請求項1の布構造物。
- 表面被膜がZ方向(厚さ方向)にフレキシブルであり圧縮性があり、しかもまた、弾力性がある、請求項1の布構造物。
- 前記表面に表面材料を備え、その材料は、被膜、積層フィルム、溶融繊維あるいは発泡体のグループの中から選ばれる、請求項1の布構造物。
- 前記構造物は、支持のための基布を含み、その基布が、織り糸、不織のもの、糸配列、らせんリンク、ニット、ブレード(編組)、らせん巻きストリップ、一連の独立のリング、および押出し成形した構成要素、または、それらの1あるいは2以上の組合わせから選ぶ織物材料で構成される、請求項1の布構造物。
- 前記織物材料は、ポリマーおよび金属のグループから選ばれ、そのポリマーは、ポリエチレンテレフタレート(PET)、ポリアミド(PA)、ポリエチレン(PE)、ポリプロピレン(PP)、ポリフェニレンサルファイド(PPS)、ポリエーテルエーテルケトン(PEEK)およびポリエテレンナフタレート(PEN)のグループから選ばれる、請求項15の布構造物。
- 前記被膜は、アクリル樹脂、シリコーン樹脂、フッ化炭化水素を含む被膜、ポリウレタンのグループから選ばれ、それらの各々が高分子あるいはセルロース繊維で補強され、あるいは、無機粒子が入れられており、粒子は、構造物に対し、ウェブの取外し性、摩耗耐性、あるいは汚れ耐性を付与する、請求項14の布構造物。
- 前記被膜は、多孔性であるか、多孔性の発泡体であり、そして、前記布構造物は、前記空所を除いて、空気あるいは水に不透過性である、請求項17の布構造物。
- 前記表面材料は、前記布構造物上に平坦な面を作り出すに足る充分な剛性をもつフィルムである、請求項14の布構造物。
- 被膜、積層フィルム、溶融繊維あるいは発泡体のグループから選ばれ、前記布構造物の基布に適合するような充分な柔軟性をもつ表面材料をさらに備える、請求項15の布構造物。
- 前記布構造物は、その布構造物の表面被膜下にバット繊維層をさらに備え、そのバット繊維層は、前記表面材料をバット層に侵入させることを許すか、および/または少なくとも部分的に基布中に侵入させる、請求項14の布構造物。
- 前記布構造物は、表面材料を侵入させる深さを制御するためのバリア層をさらに備える、請求項14の布構造物。
- 前記表面材料は被膜であり、その構成材料は、流動体(水溶液あるいはハイソリッド)、凝固材料、溶融微粒子ポリマー、あるいは発泡体のグループから選ぶ、請求項14の布構造物。
- 前記表面のパターンは、一様で繰り返すようになっている、請求項1の布構造物。
- 前記表面のパターンは、一様でなく繰り返すようになっている、請求項1の布構造物。
- 前記表面のパターンは、一様でなくランダムになっている、請求項1の布構造物。
- 前記表面パターンのランド領域は、分離した島あるいは連続した領域を含む、請求項1の布構造物。
- 前記表面パターンは、分離したくぼみあるいは連続した領域を含む、請求項1の布構造物。
- 前記島あるいは分離したくぼみは、丸、横長、正方形、長方形、台形、五角形、六角形、ダイヤモンド、円錐台形状、三角形、および多角形のグループから選ぶ形状である、請求項27あるいは28の布構造物。
- 十字形状の島あるいは連続領域は、多角形の形状である、請求項27の布構造物。
- 前記連続するランドあるいはくぼみは、縦方向(MD)に一直線、横方向(CD)に一直線、MDあるいはCDに角度をもつ、または、MDあるいはCDに2つのセットの角度をもつ、の中のいずれかである、請求項27あるいは28の布構造物。
- 2つのセットの角度は同じか、あるいは異なる、請求項31の布構造物。
- 前記連続するランドあるいはくぼみは、曲線あるいは直線である、請求項27あるいは28の布構造物。
- 前記連続するランドあるいはくぼみは、曲線と直線との両方であるか、あるいは、前記連続するランドあるいはくぼみは、曲線および直線である部分をもつ、請求項27あるいは28の布構造物。
- 前記くぼみは、エンボス加工、切削加工、彫刻、およびレーザー彫りのグループから選ぶ方法で形成される、請求項1の布構造物。
- 支持のための基布は、樹脂あるいは多孔性の発泡体で被覆されているか、または、フィルムが付着されており、前記基布は、織り布、MD糸配列、CD糸配列、らせんリンクベース、複数の独立のリング、押出し成形した構成要素、ニットベース、および編組ベースのグループから選ぶ織物材料で形成され、しかもまた、前記ランド領域およびくぼみは、前記基布を作り上げる前記織物材料で形成される、請求項1の布構造物。
- 前記空所は、前記ランド領域の中だけに位置し、そのランド領域を形成する下層の織物材料を通して広がる、請求項36の布構造物。
- 前記空所は、前記織物材料が形成する前記ランド領域の間のくぼみの中だけにある、請求項36の布構造物。
- 前記空所は、前記ランド領域と前記織物材料の間のくぼみとの両方の中にある、請求項36の布構造物。
- 前記表面パターンは、ランド領域およびくぼみをもつ第1のテクスチャーと、前記基布の織物材料から形成する前記第1のテクスチャーとは異なる第2のテクスチャーとを含む複合のテクスチャーを備える、請求項15の布構造物。
- 前記織物材料は、織り糸、不織のもの、MD糸配列、CD糸配列、らせんリンク、独立のリング、押出し成形した構成要素、ニット、あるいはブレード(編組)のグループから選ばれる、請求項40の布構造物。
- 前記空所は、前記テクスチャーの一方だけのランド領域の中にある、請求項40の布構造物。
- 前記空所は、前記テクスチャーの両方のランド領域の中にある、請求項40の布構造物。
- 前記空所は、前記テクスチャーの一方だけのくぼみの中にある、請求項40の布構造物。
- 前記空所は、前記テクスチャーの両方のくぼみの中にある、請求項40の布構造物。
- 前記空所は、前記テクスチャーの一方のランドの中、および他方のテクスチャーのくぼみにある、請求項39の布構造物。
- 前記ランド領域は、幾何学的な特徴を作り出す、請求項1の布構造物。
- 前記ランド領域は、同じか異なる形状である、請求項46の布構造物。
- 前記ランド領域は、同じか異なる高さである、請求項46の布構造物。
- 前記ランド領域は、幾何学的な特徴が異なる、請求項1の布構造物。
- 前記布構造物は、帯電防止特性を含むようになっている、請求項1の布構造物。
- 前記布構造物は、機械に用いられ、不織製品にテクスチャーを付与する布のグループから選ばれる、請求項1の布構造物。
- 前記布構造物は、縦糸の長いナックルアップ織りをもつ織り基布を備える、請求項1の布構造物。
- 前記布構造物は、縦糸の長いナックルダウン織りをもつ織り基布を備える、請求項1の布構造物。
- 前記空所は、すべてのランド領域の中にある、請求項1の布構造物。
- 前記空所は、すべてのくぼみ領域の中にある、請求項1の布構造物。
- 前記ランド領域は連続し、格子パターンを形成する、請求項1の布構造物。
- 前記くぼみは、予め定めた深さおよび形状をもつようになっている、請求項57の布構造物。
- 前記布構造物の表面上の複数の空所は、その布構造物の反対側の表面上の空所に合流する、請求項1の布構造物。
- 前記空所の径は、前記基布の厚さよりも小さい、請求項59の布構造物。
- 前記ランド領域は連続し、格子パターンを形成する、請求項1の布構造物。
- 前記くぼみは、予め定めた深さおよび形状をもつようになっている、請求項61の布構造物。
- 前記布構造物の表面上の複数の空所は、その布構造物の反対側の表面上の空所に合流する、請求項59の布構造物。
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