JP5287866B2 - 電気接触子の製造方法及び電気接触子の製造装置 - Google Patents
電気接触子の製造方法及び電気接触子の製造装置 Download PDFInfo
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- JP5287866B2 JP5287866B2 JP2010540289A JP2010540289A JP5287866B2 JP 5287866 B2 JP5287866 B2 JP 5287866B2 JP 2010540289 A JP2010540289 A JP 2010540289A JP 2010540289 A JP2010540289 A JP 2010540289A JP 5287866 B2 JP5287866 B2 JP 5287866B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 45
- 239000010953 base metal Substances 0.000 claims description 122
- 239000007790 solid phase Substances 0.000 claims description 37
- 238000009792 diffusion process Methods 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 24
- 238000007373 indentation Methods 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000005304 joining Methods 0.000 description 27
- 239000000463 material Substances 0.000 description 26
- 238000003466 welding Methods 0.000 description 25
- 238000005219 brazing Methods 0.000 description 11
- 238000007747 plating Methods 0.000 description 10
- 238000003756 stirring Methods 0.000 description 8
- 239000000956 alloy Substances 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000009530 blood pressure measurement Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002845 discoloration Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910006404 SnO 2 Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 2
- 101000769652 Alnus glutinosa Acetylornithine aminotransferase, mitochondrial Proteins 0.000 description 1
- 101000769650 Arabidopsis thaliana Acetylornithine aminotransferase, chloroplastic/mitochondrial Proteins 0.000 description 1
- 229910020836 Sn-Ag Inorganic materials 0.000 description 1
- 229910020988 Sn—Ag Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910001923 silver oxide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1265—Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/123—Controlling or monitoring the welding process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/04—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
- H01H11/041—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts by bonding of a contact marking face to a contact body portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/38—Conductors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
- Y10T29/49211—Contact or terminal manufacturing by assembling plural parts with bonding of fused material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
- Y10T29/49211—Contact or terminal manufacturing by assembling plural parts with bonding of fused material
- Y10T29/49213—Metal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/49218—Contact or terminal manufacturing by assembling plural parts with deforming
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/5327—Means to fasten by deforming
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Manufacture Of Switches (AREA)
Description
Claims (7)
- 治具によって接点及び台金を重ね合わせて支持し、
前記台金の前記接点に当接していない面の前記接点に対応する位置に、所定速度で回転しかつ治具に対して進退動作する回転ツールを回転させながら押し込んで、前記回転ツールと前記台金との摩擦熱により、前記接点と前記台金とを固相拡散接合させる際、
前記回転ツールの加圧力又は前記回転ツールを回転させるモータトルクを検出し、該加圧力又は前記モータトルクが所定値を超えた押し込み位置を密着開始点とし、前記回転ツールを前記密着開始点から更に所定深さ押し込んで停止し、
前記加圧力又は前記モータトルクがピークに達した後、減少して横ばいとなってから所定時間経過した後、前記回転ツールを前記台金から後退させることを特徴とする電気接触子の製造方法。 - 前記回転ツールの前記密着開始点からの押し込み深さは、前記台金の厚さの1/20以上とする請求項1記載の電気接触子の製造方法。
- 前記台金の前記接点と接触する面には、所定深さの溝が設けられている請求項1又は2記載の電気接触子の製造方法。
- 前記台金の少なくとも前記接点との接触面に、前記接点に対して固相拡散しやすい金属からなるめっきが施されている請求項1〜3のいずれか1つに記載の電気接触子の製造方法。
- 前記回転ツールの直径が3〜9mmであり、前記回転ツールの回転数が3000〜10000rpmであり、前記台金の厚さが1〜2.5mmである請求項1〜4のいずれか1つに記載の電気接触子の製造方法。
- 接点及び台金を重ね合わせて支持する治具と、
所定速度で回転しかつ前記治具に対して進退動作し、前記台金の前記接点に当接していない面の前記接点に対応する位置に所定速度で押し込まれる回転ツールと、
前記回転ツールの加圧力検出手段又は前記回転ツールのモータトルク検出手段と、
前記加圧力検出手段又は前記モータトルク検出手段による信号に基づいて、前記回転ツールの昇降動作を制御する制御手段とを備え、
前記制御手段は、前記回転ツールを回転させながら所定速度で押し込んでいくとき、前記加圧力検出手段又は前記モータトルク検出手段で検出された前記加圧力又は前記モータトルクが所定値を超えた位置を密着開始点と判断し、前記回転ツールを前記密着開始点から更に所定深さ押し込んで停止させ、前記加圧力又は前記モータトルクがピークに達した後、減少して横ばいとなってから所定時間経過した後、前記回転ツールを前記台金から後退させるように駆動させることを特徴とする電気接触子の製造装置。 - 前記治具は、セラミックス又はステンレスで形成されている請求項6記載の電気接触子の製造装置。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010540289A JP5287866B2 (ja) | 2008-02-08 | 2009-01-16 | 電気接触子の製造方法及び電気接触子の製造装置 |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008028597 | 2008-02-08 | ||
JP2008028597 | 2008-02-08 | ||
PCT/JP2009/000142 WO2009098836A1 (en) | 2008-02-08 | 2009-01-16 | Manufacturing method of electric contact and manufacturing equipment of electric contact |
JP2010540289A JP5287866B2 (ja) | 2008-02-08 | 2009-01-16 | 電気接触子の製造方法及び電気接触子の製造装置 |
Publications (2)
Publication Number | Publication Date |
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JP2011508945A JP2011508945A (ja) | 2011-03-17 |
JP5287866B2 true JP5287866B2 (ja) | 2013-09-11 |
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JP2010540289A Active JP5287866B2 (ja) | 2008-02-08 | 2009-01-16 | 電気接触子の製造方法及び電気接触子の製造装置 |
Country Status (5)
Country | Link |
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US (1) | US8196300B2 (ja) |
EP (1) | EP2242605A4 (ja) |
JP (1) | JP5287866B2 (ja) |
CN (1) | CN101939128B (ja) |
WO (1) | WO2009098836A1 (ja) |
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US6742697B2 (en) * | 2002-04-29 | 2004-06-01 | The Boeing Company | Joining of structural members by friction plug welding |
JP2005103615A (ja) * | 2003-09-30 | 2005-04-21 | Nippon Chemicon Corp | 摩擦撹拌溶接用固定治具および該治具を用いた積層電子部品の製造方法 |
TWI335251B (en) | 2004-03-25 | 2011-01-01 | Univ Nihon | Method ana apparatus of joining metallic plates by frictional pressure welding |
JP4537132B2 (ja) | 2004-07-07 | 2010-09-01 | 川崎重工業株式会社 | スポット接合用摩擦攪拌接合方法 |
JP4478940B2 (ja) * | 2004-09-30 | 2010-06-09 | マツダ株式会社 | 摩擦接合装置 |
US7641096B2 (en) * | 2005-01-24 | 2010-01-05 | The Boeing Company | Friction stir welding apparatus |
JP4786191B2 (ja) * | 2005-02-02 | 2011-10-05 | 川崎重工業株式会社 | 摩擦撹拌接合装置用接合ツール |
KR101239456B1 (ko) * | 2005-07-05 | 2013-03-06 | 파나소닉 주식회사 | 전지 간 접속장치 |
JP5055814B2 (ja) * | 2006-04-13 | 2012-10-24 | マツダ株式会社 | 接合方法及び接合装置 |
JP4599608B2 (ja) * | 2006-05-02 | 2010-12-15 | 財団法人大阪産業振興機構 | 摩擦攪拌加工方法および摩擦攪拌加工用裏当て治具 |
-
2009
- 2009-01-16 CN CN200980104558.1A patent/CN101939128B/zh not_active Expired - Fee Related
- 2009-01-16 US US12/866,727 patent/US8196300B2/en not_active Expired - Fee Related
- 2009-01-16 WO PCT/JP2009/000142 patent/WO2009098836A1/en active Application Filing
- 2009-01-16 EP EP09707429.8A patent/EP2242605A4/en not_active Withdrawn
- 2009-01-16 JP JP2010540289A patent/JP5287866B2/ja active Active
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US20110099808A1 (en) | 2011-05-05 |
US8196300B2 (en) | 2012-06-12 |
JP2011508945A (ja) | 2011-03-17 |
CN101939128B (zh) | 2014-03-12 |
EP2242605A1 (en) | 2010-10-27 |
WO2009098836A1 (en) | 2009-08-13 |
CN101939128A (zh) | 2011-01-05 |
EP2242605A4 (en) | 2014-02-26 |
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